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Group Mechatronics is India's Largest CNC Machine Manufacturer. It has got three divisions- Prasad NC Machine Systems- Specializes in design and manufacturing of Large size CNC Turning and Machining …

Group Mechatronics is India's Largest CNC Machine Manufacturer. It has got three divisions- Prasad NC Machine Systems- Specializes in design and manufacturing of Large size CNC Turning and Machining Centers, Water Jet Germany- Specializes in design and Manufacturing of CNC Abrasive Water Jet Cutting Machines, and VHS Mechatronics- Specializes in Retrofitting and reconditioning of CNC Machines. This presentation gives more insight on the Group Mechatronics.

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  • 1. PRASAD NC MACHINE SYSTEMSSTRENGTH . PRECISION . RELIABILITY
  • 2. Assembly Unit in ChennaiManufacturing Unit Chennai, IndiaEstablished In 1993No of Skilled Employees 74Specializes in the design and manufacturing of Large Size CNC Machines.Manufactured CNC SPM’s up to 8 axesFirst to manufacture 5 meter dia CNC Drilling machine in India.First and the largest manufacturer of 5 METER CNC TURNMILL VTL’S IN INDIA..Manufacturer of the largest CNC Lathe in India (3M x 12 M)Manufacturer of the largest Gantry Type Machining Center in India( 14Mx6Mx7m)
  • 3. List of PNC Standard CNC MachinesSingle Column Vertical Turret Type Turning CentreSingle Column Vertical RAM Type Turning CentreDouble Column Vertical RAM Type Turning CentreGantry Turning Machining CentreTravelling Column Machining CentreGantry Machining CentreGantry Drilling CentreRoll Turning CentreFloor Boring CentreRotary Table
  • 4. Single Column Vertical Turret Type Turning CentreTechnical Parameters RangeMaximum Turning Diameter 700 mm – 1600 mmChuck/ Face Plate Diameter 300 mm – 1100 mmMax. Height Turret Face toChuck500 mm – 750 mmMax Weight of Job 300 Kg – 1250 KgTurret Station 8 – 12 Tool StationOptional FeaturesLive Tool ( Turn Mill)“C” Axis Indexing / Separate “C” AxisMoving Column
  • 5. Single Column Vertical RAM Type Turning CentreTechnical Parameters RangeMaximum Turning Diameter 820 mm – 2300 mmChuck/ Face Plate Diameter 630 mm – 1800 mmMax. Height Turret Face toChuck700 mm – 2600 mmMax Weight of Job 1250 Kg – 17000 KgAutomatic Tool Changer 8 – 20 ToolOptional FeaturesLive Tool ( Turn Mill)“C” Axis Indexing / Separate “C” AxisMoving Cross rail
  • 6. Double Column Vertical RAM Type Turning CentreTechnical Parameters RangeMaximum Turning Diameter 2500 mm – 6000 mmChuck/ Face Plate Diameter 2000 mm – 5500 mmMax. Height Turret Face to Chuck 1600 mm – 3000 mmMax Weight of Job 20 Tons – 100 TonsTable and Slides HydrostaticOptional FeaturesLive Tool ( Turn Mill)Double Ram“C” Axis Indexing / Separate “C” AxisMoving Cross rail up to 4 Meters
  • 7. Gantry Turning Machining CentreTechnical Parameters RangeDistance Between Column 1200 mm – 2000 mmDia of Table/ Chuck 800 mm – 1800 mmGantry Travel 1200 mm – 200 mmRam Travel- Z Axis 550 mm – 800 mmOptional FeaturesSeparate ATC for Milling and Turning Tools“C” Axis Indexing / Separate “C” AxisMoving Cross rail
  • 8. Gantry Turning Machining CentreTechnical Parameters RangeDistance Between Column 2500 mm – 6000 mmDia of Table/ Chuck 2000 mm – 5000 mmGantry Travel 2500 mm – 15000 mmMax Height under Cross Rail 1200 mm – 4000 mmMax Weight of Job 60 Tons – 180 TonsOptional FeaturesSeparate ATC for Milling and Turning Tools“C” Axis Indexing / Separate “C” AxisMoving Cross rail
  • 9. Travelling Column Machining CentreTravelling Column Vertical Machining CentreTechnical Parameters RangeFixed Table Size 600 mm x 2500 mm to600 mm x 6000 mmColumn Travel “X” Axis 2500 mm – 6000 mmCross Travel of Ram Head “Y” Axis 600 mmRAM Travel- Vertical “Z” Axis 500 mmNo. of Tools on ATC 20Optional FeaturesRight Angle Milling HeadsTravelling Column Horizontal Machining CentreTechnical Parameters RangeFixed Table Size 750 mm x 2500 mm to750 mm x 6000 mmColumn Travel “X” Axis 2500 mm – 6000 mmVertical Travel of Ram Head “Y”Axis1200 mmRAM Travel- Horizontal “Z” Axis 750 mmNo. of Tools on ATC 20
  • 10. Gantry Machining CentreTechnical Parameters RangeDistance Between Column 2500 mm – 7000 mmAxis Travel of Gantry- X Axis 2500 mm – 15000 mmY Axis Cross Travel of VerticalRAM3000 mm – 7000 mmZ Axis Vertical Travel of RAM 1000 mm – 2000 mmDistance Between Spindle Noseto Floor Plate1500 mm – 6000 mmOptional Features5 Axis Milling Heads AttachmentsRight Angle Milling Head Attachments
  • 11. Gantry Drilling/ Vertical Machining CentreGantry Drilling Centre- GDCTechnical Parameters RangeWork Area of Fixed Table 2000 mm – 800 mm to6000 mm – 2000 mmGantry Travel - Y Axis 2000 mm- 6000 mmCross Travel RAM Head – X Axis 1100 mm – 2300 mmVertical Travel of RAM – Z Axis 450 mmDistance from Spindle Table toSpindle Nose600 mmOptional Features5 Axis Milling Head- GVMCAngular Milling Head- GVMCGantry Vertical Machining Centre- GVMCTechnical Parameters RangeWork Area of Fixed Table 2000 mm – 800 mm to7000 mm – 3000 mmGantry Travel - Y Axis 2000 mm- 6000 mmCross Travel RAM Head – X Axis 1100 mm – 4200 mmVertical Travel of RAM – Z Axis 1500 mmDistance from Spindle Table toSpindle Nose1700 mm
  • 12. Heavy Duty Roll Turning LatheTechnicalParametersRangeSwing Over Bed 2200 mm to 3100 mmSwing OverCarriage1600 mm to 2500 mmDistance Betweencentres5000 mm – 15000 mmNo. of Guide ways 4Width of Guideways2500 mm
  • 13. Floor Type Boring MachineTechnicalParametersRangeBoring Spindle Diameter 110 mm to 200 mmColumn Travel – X Axis 2000 mm – 15000mmSpindle Head Travel – YAxis1500 mm – 4000mmBoring Spindle Travel- WAxis600 mm – 1000 mmRam Travel – Z Axis 0 – 1000 mmTotal Travel (W + Z) 0 – 2000 mmm
  • 14. Heavy Duty Rotary TableTechnical Parameters RangeStandard Table Dimension 2000 mm x 2000 mm to4000 mm x 4000 mmMaximum Centre Loading 25 Tons to 100 Tons
  • 15. Recent Machines built by PNCBiggest CNC Gantry Type Vertical Machining Centre Made in IndiaUnder assembly at TOSHIBA JSW, Chennai…14 M Gantry travel, 7 M Between Column,6.5 M under Cross Rail.
  • 16. Recent Machines built by PNC5 M CNC Vertical Turning & Boring MillWith C Axis and Live Spindle.
  • 17. Recent Machines built by PNCLargest Roll Turning Lathe made in India3.1 m Swing, 2.5 m x 12. 5 m between Centre
  • 18. Recent Machines built by PNCGantry Type Twin Table Turing and Machining Centre(under Assembly)
  • 19. Recent Machines built by PNCLargest Manufactured CNC Turning and Machining Centre made in India4.5 m Table Dia, 10 m Gantry Travel, 2.4 m under Cross Rail.
  • 20. Partial Clients of PNC
  • 21. Water Jet GermanyYour Partner in Water Jet Cutting Technology
  • 22. Manufacturing Unit Chennai, IndiaEstablished In 2005No of Skilled Employees 50Specializes in the development and manufacturing of Water Jet Cutting systemLargest Manufacturer and Exporter of Waterjet Cutting Machine in IndiaModern Manufacturing facility in Chennai, IndiaMachines are certified; Models ranging from size 1 m x 1 m to 4 m x 12 mAbout us
  • 23. Assembly Unit in Chennai
  • 24. Water jet cutting technologyuses high pressure waterforced through a minute orificeto concentrate high energy at aminimum given area.Water jet cutting technology iscapable of cutting through anymaterial soft or hard.Softer materials could be cutwith high pressure water alonewhereas, abrasive garnet(sand) is mixed according tothe requirement with water athigh pressure to cut throughharder materialsTechnology – Over view
  • 25. Tile and floor inlayWater Jet Cutting - Advantages Environmental Friendly Cold Cutting Process No Mechanical Stress High Thickness High Accuracy Cut Virtually Any Shapes Cut Any Material With One Tool Save Raw Material Minimal (or) No Fixture Required
  • 26. Team – Water Jet Germany
  • 27. Support Team – Germany
  • 28. Machine ModelsOur strength lies in thedomain expertise bywhich we understand thecustomer requirementsand provide them thebest solutions.
  • 29. Machine Models S 1010Actual Image of the Machine
  • 30. Machine Models S 2010Actual Image of the Machine
  • 31. Machine Models S 3015Actual Image of the Machine
  • 32. Machine Models S 3020Actual Image of the Machine
  • 33. Machine Models S 2030 5-AXActual Image of the Machine
  • 34. Machine Models S 4020
  • 35. Machine Models S 4030Actual Image of the Machine
  • 36. Machine Models S 3060Actual Image of the Machine
  • 37. Machine Models S 4060 Double Z axisActual Image of the Machine
  • 38. Machine Models S 3080Actual Image of the Machine
  • 39. Machine Models S 3080 Double Gantry 5-AXActual Image of the Machine During Inspection
  • 40. Machine Models S 3080 Three Cutting HeadsActual Image of the Machine During Inspection
  • 41. Machine Models S 30100Actual Image of the MachineTesting the Machine at Factory
  • 42. Water Jet SPM – Tyre Cutting Machine (TCM 1312)Tyre Cutting Machine Drawing
  • 43. Components usedBall Screw Guiding System High Precision Grounded Rack and Pinion Guiding System
  • 44. Components usedElectrical CabinetCNC Controller
  • 45. Components usedStainless steel Catcher Tank for 3m x 10m Machine
  • 46. AccessoriesAbrasive Management System4136 Bar (55,000 PSI)6200 Bar (90,000 PSI)
  • 47. AccessoriesMultiple Cutting Head OptionHeight SensorDrill Head AttachmentThree Cutting Head Machine
  • 48. AccessoriesSand Hopper5 Axes Attachment (5-AX)
  • 49. Partial Client List- Water Jet Germany Pvt. Ltd.Customer name (EUROPE) Machine size Machine Model Year ApplicationGermanyEMMELHEINZ Gmbh, Reinbek 4 m x 3 m S 4030 2006 Marble cuttingWasserstrahl-Schneidetechnik GmbH 4 m x 4 m S 4040 2006 Steel cutting job shopWIWEB (Defence), Germany 3 m x 1.5 m S 3015 2007 Defence ApplicationEMMELHEINZ Gmbh, Reinbek 4 m x 3 m S 4030 2007 Marble cuttingWasserstrahl-Schneidetechnik GmbH 1 m x 1 m S 1010 2008 Metal cuttingWater Jet Global, Neustadt 3 m x 1.5 m S 3015 2008 Metal cuttingSiemens, Erlangen 2 m x 1 m S 2010 2008 Metal cuttingWST Wasserstrahlscneidetchnik GmbH 3m x 8 m S 3080 2012 Metal cuttingHolandTUWI, Gelderland 1 m x 1 m S 1010 2008 Steel cutting job shopTUWI, Gelderland 3 m x 1.5 m S 3015 2009 Steel cutting job shopItalyDITTA TM DI SOMMAGIO, 4 m x 2 m S 4020 2006 MS and SS cuttingZENDRINI METALLICA, Mozzecane 4 m x 6 m S 4060 2006 Metal cuttingTITALIA SRL, Brugherio 3 m x 8 m S 3080 2007 MS, SS and Titanium cuttingVFR SRL 3 m x 1.5 m S 3015 2007 Steel cutting job shopChezh RepublicWaterjet Plzen 3 m x 1.5 m S 3015 2011 Steel cutting job shopPartial client list – Water Jet Germany
  • 50. Partial client list – Water Jet GermanyCustomer name (ASIA) Machine size Machine Model Year ApplicationIranSephanan Tarsh Diar Noon Co., Najaf Abad 3 m x 2 m S 3020 2008 Steel cutting job shopRegal Petrochemical Co., Tehran 3 m x 1.5 m S 3015 2008 MS and SS cuttingU.A.E.Al Eiman Blacksmith Workshop, Abu Dhabi 3 m x 2 m S 3020 2008 Steel cutting job shopPrecision Machinery L.L.C., Dubai CNC system S 3015 2009 Steel cuttingCaptain Engineering Turning Co. L.L.C, Sharjah 3 m x 2 m S 3020 2009 Metal cutting applicationsCaptain Engineering Turning Co. L.L.C, Sharjah 3 m x 2 m S 3020 2011 Metal cutting applicationsHTis Engineering Co. LLC 2 m x 1 m S 2010 2011 Tiles CuttingTurkeyCAN INDUSTRIES, Seyhan 4 m x 2 m S 4020 2006 Steel cutting job shopCAN INDUSTRIES, Seyhan 3 m x 1.5 m S 3015 2007 Steel cutting job shopSaudi ArabiaGift Mart International 1 m x 1 m S 1010 2009 SS, Brass, Aluminium cuttingKuwaitBasayel International 3 m x 1.5 m S 3015 2010 Steel cutting job shopThailandThe Siam Fibre-Cement Co. Ltd. 3 m x 1.5 m S 3015 2009Fibre-Cement sheet cuttingThe Siam Fibre-Cement Co. Ltd. 3.5 m x 1.5 m S 3515 2010 Fibre-Cement sheet cuttingThe Siam Fibre-Cement Co. Ltd. 3.5 m x 1.9 m S 3519 2011 Fibre-Cement sheet cutting
  • 51. Partial client list – Water Jet GermanyCustomer name (INDIA) Machine size Machine Model Year ApplicationIndiaElektromag Devices Pvt. Ltd., Vapi-Gujarat 4 m x 3 m S 4030 2006 MS and SS cuttingTitanium Tantalum Products Limited, Chennai 3 m x 1.5 m S 3015 2007 SS and Titanium cuttingGSC Toughened Glass Pvt Ltd, Greater Noida 3 m x 1.5 m S 3015 2008 Glass cuttingL&T, Ranoli Works, Vadodara 3 m x 6 m S 3060 2008 SS and Titanium cuttingArmet Armored Vehicles (India) Ltd., Kanpur 3.5 m x 2.5 m S 3525 2008 Armour Steel and Bullet proof glassVSSC (ISRO), Trivandrum 3 m x 1.5 m S 3015 2009 Aerospace ApplicationsALIND, Chennai 3 m x 1.5 m S 3015 2009 Steel cutting job shopIDMC, Anand 3 m x 6 m S 3060 2009 SS cuttingNash Robotics, Nasik 3 m x 1.5 m S 3015 2009 MS and SS cuttingSamcal Cutting Solutions, Bangalore 3 m x 1.5 m S 3015 2009 Steel cutting job shopMTAR Technologies Ltd, Hyderabad 4 m x 3 m S 4030 2010 Aerospace & Defence applicationsR.P.Products Pharma Equipments Pvt. Ltd, Mumbai 3 m x 1.5 m S 3015 2010 Pharma Equipments cuttingSBB WaterJet, Coimbatore 3 m x 1.5 m S 3015 2010 Steel cutting job shopSuncore Engineering India., Vadodara 3 m x 10 m S 30100 2011 Steel cutting job shopBalakrishna Industries Ltd, Mumbai SPM TCM 1312 2011 Tyre Cutting machineDurga Intermediates Pvt Ltd, Mumbai 2 m x 3 m S 2030 2011 Steel cutting job shopKLH Cutting Solutions, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shopAswini Engineering 3 m x 1.5 m S 3015 2011 Steel cutting job shopAyan Water Jet cutting services, Mumbai 3 m x 1.5 m S 3015 2011 Steel cutting job shopExcel Water Jet cutting services, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shopWJCC, Chennai 3 m x 1.5 m S 3015 2011 Steel cutting job shopWJCC, Noida 3 m x 1.5 m S 3015 2011 Steel cutting job shopShree Gajroop Enterprises, Vadodara 3 m x 6 m S 3060 2011 Steel cutting job shopEuro Metal, Manglore 3 m x 1.5 m S 3015 2011 Steel and Glass Cutting job shopSASA Engineering, Pune 3 m x 1.5 m S 3015 2011 Steel and Glass Cutting job shopHarish Marbles 3 m x 1.5 m S 3015 2011 Marble CuttingOrdinance Factory, Ambajhari 3 m x 1.5 m S 3015 2011 Armour Steel cuttingVehicle Factory, Jabalpur 3 m x 8 m S 3080 2011 Armour Steel cutting
  • 52. VHS Mechatronics Services Pvt LtdReconditioning Your Machines
  • 53. Manufacturing Unit Chennai, IndiaEstablished In 1996No of Skilled Employees 64Retrofitting of big machines like Horizontal borers, VTL’s, Planomillers andlarge lathesManufacture of milling heads for Boring machinesLaser callibration of CNC machines.Service support for new CNC machines from Europe.About us
  • 54. RetrofittingWe have over the years specialized in mechanicalretrofitting including complete over haul of themanual machine. The major emphasis has beenon the following machines:VTL’sHMB’sMillersLathes
  • 55. VTL’sWe have re-built the maximumnumber of manuals VTL’s to CNCin India. We have incorporated thefollowing in various machines: Incorporation of Hydraulic chucksand Magnetic chuck. Conversion of side head to CNC Manufacturing and interfacingATC. Manufacturing an add on table onan existing VTL Incorporating servo turrets,grinding attachments. Conversion of the cross slide toCNC .
  • 56. CNC Boring MachineModernization ofour borers includeProvision ofHydrostatic.Double pinion gearboxes.Restoring originalaccuracy levels ofthe machine.
  • 57. CNC LathesConversion ofmachines up to 10meters long and 4meter swing.Conversions withServo turret, grindingattachment.Manufacture of newbed and cross slide
  • 58. Plano MillerConversion to 5 axisCNCDual tableAttachment changerincorporated.Conversion of manualplaner to CNC PlanoMiller.
  • 59. Machineries Floor Type CNC Boringmachine of 6 meter travelcapable of machining andgrinding. Skoda CNC Milling machineof 3 meter size . ‘Gertner’ Heavy duty bedtype milling machine. Heavy duty ‘TOS’ lathe ‘TOS’ Cylindrical andsurface grinding machines. Heavy duty portable drillingmachines. Electrical scrappers
  • 60. SparesOriginal spares forCzech mademachines.Documentations ofold machines.Early delivery onspares
  • 61. Milling and Facing HeadsRight angle andUniversal millingheads for heavy dutyboring machines.Facing heads forboring machines
  • 62. AddressPrasad NC Machine Systems Pvt. Ltd.F 1, SIPCOT Industrial Estate,Irungattukottai, Sriperumbudur Taluk,Kancheepuram District 602 105Tamil Nadu, IndiaWater Jet Germany Pvt. Ltd.F-66, (Part 2), SIPCOT Industrial Estate,Irungattukottai, Sriperumbudur Taluk,Kancheepuram District 602 105Tamil Nadu, IndiaVHS Mechatronics Services Pvt. Ltd.NO:F84, 8th Main Road,4th Cross, SIPCOT Industrial Estate,Irungattukottai, Sriperumbudur Taluk,Kancheepuram District 602 105Tamil Nadu, IndiaE Mail- sales@groupmechatronics.com

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