Presentation overall cement - june 2012 - je kn

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  • Single source – one source. We like to say about ourselves that we can build complete cement plants; A – Z – One Source.And Guaranteed Solutions – small as well as large.
  • Presentation overall cement - june 2012 - je kn

    1. 1. Capability delivered The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 19 August 2012 1
    2. 2. Engineering expertise Founded in 1882, FLSmidth operates in 50 countries with 10,600 employees Largest supplier to the global cement industry Innovation and technology leader Over 100 new patents filed in 2009-2010 Single source for all equipment, systems and services with localised support When we build it, it works The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 2
    3. 3. FLSmidth Cement processing solutions One Source Guaranteed Solutions The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 19/08/2012
    4. 4. Core processing technologiesPyroprocessing Class-leading products:  ILC Preheater  ROTAX-2TM FLSmidth rotary kiln and 3-base kiln  FLSmidth Cross-BarTM Cooler  DUOFLEXTM burner Specialist training and maintenance programmes for efficiency and control The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 4
    5. 5. Core processing technologies- Pyroprocessing ROTAX-2TM / 3-base rotary kilns FLSmidth Cross-BarTM Cooler Designed to handle all raw materials Compatible with all types of plants and deliver the highest production and can be installed separately or rates with low maintenance costs as an upgrade to existing coolersIn-line Calciner KilnLoqTM gas analysis system DUOFLEXTM BurnerPreheater System Raw data collection and analysis Fire rotary kilns with pulverisedThe industry standard for efficient for better efficiency and lower fuel coke or coal, oil and natural gasand uncomplicated reduction of consumption in cement processing with a 20-250MW capacityNOx and CO emissions The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 5
    6. 6. Core processing technologiesGrinding• Comprehensive product portfolio: • OK Vertical Roller Mill • ATOXTM Vertical Roller Mill • WPU Two-stage Gear Unit • HRP Roller Press• Complete solutions for increased capacity and lower energy costs The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 6
    7. 7. Core processing technologies- Grinding WPU and WPV Gear Unit Customer-specific design of gear units provides superior grinding control, efficiency and reliability Hydraulic Roller PressOKTM Vertical Roller Mill ATOXTM Vertical Roller Mill The HRP can increase capacity upThe only VRM designed to Highly reliable for grinding all to 100% and reduce energygrind cement clinker and uses types of raw materials, coal consumption by 30% comparedup to 50% less energy than and pet coke with high airflow to ball mill grinding systemsball mill systems capacity for wet materials The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 7
    8. 8. Materials handling solutions• Unmatched design and manufacture of: • Crushing and storage systems • Stacker/reclaimer systems • Bulk material and bag loading/unloading systems • Complete material handling facilities• FLSmidth has commissioned stackers and reclaimers matching kiln throughputs up to 13,000 tpd The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 8
    9. 9. Materials handling solutionsEV Hammer Impact crusher ABONTM crusherWorld-class solution for dry materials for the mining, Low power consumption and minimal maintenance costscement and aggregate industries makes this the first choice for sticky materials crushing The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 9
    10. 10. Materials handling solutionsTransportation systems Complete range of transport and storing solutions, including:  Pneumatic conveying systems  Enclosed pipe conveyors (in-plant and overland)  Loading / unloading systems  All material types (dry, wet, powder, etc.) The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 10
    11. 11. Materials handling solutionsPacking and loading systems Efficient, accurate and high capacity products, covering:  Empty bag depalletisers  Bag treating systems  Bag applicators  Automatic ad manual truck loaders  Palletisers  Bag sealing systems  Control, supervision and monitoring systems The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 11
    12. 12. Automation solutions• Solutions range from single equipment control to entire process management, including: • ECS® Process Control systems • QCX® Quality Control suite • Electrical systems• Over 700 control systems and 450 laboratory systems designed and installed• More than 700 specialists focused on optimising solutions for cement processes The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 12
    13. 13. Automation solutions QCXTM Quality Control Electrical Solutions Accurate, reliable and consistent Complete electrical packages for cement quality control with cement plants with advanced automated sample preparation, functionality that delivers lower analysis and blend mix costs and mitigates common risks optimisationECS TM Process ControlProduct suite includes plant controlsystems, advanced process control,kiln shell scanners, processsimulation and managementinformation systems The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 13
    14. 14. Alternative energy solutionsAlternative fuel demand• Rising energy costs and strict regulations calls for better alternative options: • Waste-derived fuel • Biomass• Customer requirement assessment and recommendations (new installation, upgrade, business impact, etc.)• Rapid return on long- and short-term investment The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 14
    15. 15. Alternative energy solutionsAlternative fuel technology New product innovations help customers stay competitive and reduce cost:  Calciners for alternative fuels  Control systems  Conveyors  Flexible fuel burners  FLSmidth PfisterTM feeder  HOTDISCTM combustion device  Storage and extraction systems  Waste & Biomass processing equipment The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 15
    16. 16. Emissions solutions• Sustainability is key concern and environmental regulations are a growing concern for cement processing• FLSmidth research is unveiling next-generation solutions to minimise emissions• Efficient testing services to determine customer needs and strategy• Broadest range of products with a focus on NOx and SO2 abatement solutions, SO2 technology THC/VOC controls and mercury reduction The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 16
    17. 17. Emissions solutionsEmissions control services Complete on-site facilities and process testing Gas emission measurement and controlExtensive range of emissions solutions Continuous Emissions Monitoring  For SO2 Systems (CEMS)  D-Sox cyclone system  Hydrated lime injection systems For particulates  Gas suspension absorber GSA  Electrostatic precipitator  Fabric filter  For HCI  GSA For NOX  Hydrated lime injection systems  Low NOX calciner and preheater systems  Selective non-catalytic reduction SNCR  For Hg  GSA  Activated carbon injection systems  Mercury roaster system The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 17
    18. 18. Customer service excellence• FLSmidth supports over 500 plants worldwide on a daily basis• Comprehensive support strategy offers a single source for all service requirements• Full lifecycle management of all plants, equipment and systems• Regular audits and inspections to maintain productivity The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 18
    19. 19. Customer service excellenceComplete range ofplant and field services: • Audits and inspections • Automation services • Technical support and troubleshooting • Erection and commissioning • Air pollution control equipment services • Spare parts, OEM and 3rd party items • Feasibility studies for equipment and process upgrades, with full support • Complete Operation & Maintenance outsourcing The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 19
    20. 20. Seminars and training• Over a century of know-how and experience from over 100 plants• Industry experts give regular talks on plant operations, including: • International Maintenance Seminar • International Cement Production Seminar• Regular training courses for employees at all levels• Dedicated Operations and Maintenance training• Proven assessment tools and employee-retention procedures The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. Capability presentation 19 August 2012 20
    21. 21. Thank you for your attention The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws. 19 August 2012 21

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