Sparrows Corporate Presentation

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Engineering Lifting Solutions for Operating companies, Drilling contractors, Well service companies on jack-up rigs and offshore platforms.

Engineering Lifting Solutions for Operating companies, Drilling contractors, Well service companies on jack-up rigs and offshore platforms.

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  • Hi Mr George, i have gone through your company presentation and interesting. one of our client needs a modular crane of 60 T capacity for a quick job. if you are interested pl revert back with your full company profile and credentials and quiries if any on my official email id : kr.prasad@chandra-projects.com
    by the way you can reach me on my mobile : +91 98480 34696
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  • 1. “Sparrows, leaders in mechanical, hydraulic & lifting services, encompassing; design, manufacture, construction, rental, operation and maintenance within the oil, gas and energy industries”
  • 2. How We Deliver Value to the client Individuals Project teams Management Structure Sound Finance & Talent Management Integrated Management / HSEQ Systems & Procedures 38 years Company Experience
  • 3. Unique ‘life-of-asset’ scope - Consult, plan, engineer, supply, install, operate, maintain, extend, remove, recycle Our Offering Lifting /Handling Consultancy Specifying Procure Equipment Concept Design FEED EPC CAPEX Operate Maintain Repair Operations & Production Consult Engineer Implement Rental Supply Services Life Extension Upgrade Decommission OPEX
  • 4. On your door step Support in all major oil and gas hubs Abbeville, USA Broussard, USA Houma , USA Slidell, USA Aberdeen, UK China Houston, USA Doha, Qatar Abu Dhabi, UAE Mexico Mumbai, India Lagos, Nigeria Singapore Macae, Brazil Luanda, Angola Jakarta, Indonesia Perth, Australia Office/Facility Partner
  • 5. People and Diversity - Support at major oil and gas hubs Headcount by Region Headcount by Brand/Function Global Support, 8% Fluid Power, 3% UK M/East/Ind/ APAC, 14% Africa Eng and Ops Manufacturing Rental, 4% Training, 3% Manufacturing, 3% Training Rental USA, 23% Fluid Power USA Global Support M/East/Ind/APAC Africa, 7% UK, 56% ca. 2100 Employees Eng and Ops, 79%
  • 6. A fully integrated service offering
  • 7. Aberdeen Facility Location Office (Sq m) Workshop/Warehouse (Sq m) Open Storage (Sq m) Seton House Scott House Denmore Yard Tern Base Middlemuir Yard Foveran House 1,050 1,100 1,910 2,000 500 1,070 1,162 1,715 635 1,168 9,000 5,500 1,800 22,250 2,067 Total 3,720 7,422 41,785
  • 8. Aberdeen Facility
  • 9. Middle East Facility
  • 10. Support Facility – Abu Dhabi Sparrows Offshore Services has a Middle East regional facility at Musaffah, Abu Dhabi. This facility supports some 130 staff comprising of: Management: 2 Crane Engineers: 10 Crane Supervisors: 11 Crane Operators: 19 Crane Maintainers: 38 Riggers: 30 Fabricators: 5 Operations personnel: 15
  • 11. Support Facility – Abu Dhabi Sparrows Offshore Services have established office, workshop and warehousing facilities in Mussafah, Abu Dhabi. Comprising of: Mechanical, Electrical, Hydraulic Workshops: Fabrication Workshop : Offices: Yard: 630 m2 540 m2 700 m2 1850 m2 These facilities are new in 2013 and are dedicated to the provision of crane and lifting equipment services.
  • 12. Local Support Facility – Abu Dhabi Engineering/Admin offices, AC Parts store and Hydraulic Workshop Engineering Department Warehousing space of 200 square metres comprising of floor and racking for storage of consumable and general spares and air conditioned parts room storage of 150 square metres purposely for holding perishable spares
  • 13. Workshop Facilities – Abu Dhabi The workshop facilities that are available for use are located in Mussafah, Abu Dhabi and are used for the inspection, refurbishment and testing of a full range of lifting equipment ranging from Chain blocks to complete Offshore pedestal cranes. The workshop is controlled by a Supervisor who manages safety and QA/QC. Lathe and Milling machines are located within the workshop with a dedicated operator and are used for the manufacture of spare parts and refurbishment of other components. Two Overhead gantry cranes (5Te x 10Te SWL) service the workshop facility, load testing bed and general yard areas.
  • 14. Fabrication Facilities – Abu Dhabi Fabrication of Boom Sections Manufacture of Crane Boom Assemblies Sparrows has an in-house fabrication shop with equipment and personnel dedicated for the inspection, repair, refurbishment and manufacture of pedestal crane load path components ie boom sections, A Frames, Operators cabins Manufacture of Operators Cabins
  • 15. Singapore Facility Similar Set up to Middle East Facility Moving into larger premises Q1 2014
  • 16. Singapore Office Facility Sparrows Asia Pacific Region including Singapore facility supports some 72 staff comprising of: Management/Admin: 10 Engineering: 13 Offshore: 49 Singapore Facility Breakdown Management/Admin : 8 Crane Engineers: 4 Crane Supervisors/Flying Squad Inspector: 10 Crane Mechanics: 12
  • 17. Service Support - Five Yearly Re-certification on Cranes • • • • • • • • • • • Preparation for survey: Function Test, Remove ropes Boom assembly: Strip down, inspect equipment Winch units (Main hoist, Aux hoist and Boom luffing): Inspection Gantry assembly: Inspection structural/mechanical equipment Swing Table assembly : Inspection and checks Machinery House, Pedestal and Cabin inspection Electrical control system and Electrical Motors: Checks and Inspection of equipment Hydraulic control system and Components: Inspection and checks Crane Wire Ropes, Pendant and End connectors: Remove/Replace equipment Crane Safe Load Indicator: Check of functions Crane Proof Load Testing: Function checks, Proof Load Test and post checks
  • 18. Engineering & Operations
  • 19. Lifting engineering, offshore crane operation and maintenance services Services portfolio: • Crane management, operation and maintenance • Crane inspection/condition surveys CCE • Crane refurbishment, modification and up-grade (Pedestal and BOP) • Crane installation and removal (including supplementary craneage) • Crane consultancy services • FMECA services • Component, spares sourcing, rigging lofts • Insitu - machining & bolting • Adhoc crane operator personnel • Tubular handling equipment & powered access • Strategic alliances with AADI (Mipeg), Paccar- Braden / Bosch Rexroth / Stahl Cranes / Orlaco & Latchways, Outreach powered access
  • 20. Annual Crane Inspection • Driven by legislation (LOLER SI2307 & PUWER SI2306, API RP-2D) • Company policy • Thorough assessment of all components and records • Required to be undertaken by competent & independent person • Verifies integrity & compliance with safety regulations • Helps prevent failure & downtime • Generates a recommended action list & detailed report • Creates opportunity to review and optimise maintenance routines and crane performance • Increases visibility of required crane maintenance/repair activity • Co-ordinated and planned to minimise disruption
  • 21. Global CCE Service • Managed and coordinated from Central Database to ensure compliance across different regions • Dedicated focal point to coordinate activities at a global level, whilst maintaining relationships with Asset Management at a regional level • Guaranteed competent inspectors in every region • Dedicated training sessions rolled out in each region to offshore and onshore staff, ensuring consistency • Guaranteed consistency in activity plans, workpacks, proposals, procedures, reporting methods • Active monitoring of trends and findings • Regular communication to every region with alerts, safety issues, trends, updates • Integration with other Management systems to make remedial actions happen • Centralised library for all crane data • KPI driven
  • 22. Secure On-Line Database • A detailed visual inspection of offshore cranes, reporting of findings and recommended actions • 443 point checklist • Secure access • Scheduling of annual and 5 yearly crane inspections • Evidence of compliance with inspection schedules • Web-based, can be accessed anywhere, anytime • Useful tool to plan and budget for future maintenance strategy
  • 23. Global CCE Service – The benefits • Managed service – reduces your efforts in planning and coordinating • Guaranteed consistency in quality and reporting • Guaranteed consistency of personnel • Centralised data • Increased visibility of crane integrity • Track, trend and share findings • Integration with management system ensures recommended actions will be acted upon • Helps with audit trail
  • 24. Live Maintenance Process
  • 25. Failure Mode Effects and Criticality Analysis
  • 26. Condition Monitoring • • Maintenance strategy a risk-based approach based on a combination of nonintervention, inspection and condition monitoring Key equipment assemblies and components receiving condition monitoring: – Slew Bearing – grease samples, ‘rocking motions’, RCI load history, fasteners, UT / Eddy current monitoring – Oils – hydraulic, gearbox and winches – Brake pressures – Wire ropes – UT following change for re-use – Drive splines – Structural NDT inspection
  • 27. Crane Technical Reviews • • • • • • Specifications - Provide engineering assistance to compile appropriate specifications for New Cranes & Refurbished Cranes that meet the platform / lift requirements of the customer. Maintenance Strategy Reviews - Develop or review a comprehensive crane maintenance strategy based upon applicable legislation (e.g. API RP 2D ) and/or FMEA / FMECA type studies Load Chart Verification - A comprehensive review of existing load radius charts and revision where necessary to comply with legislation and equipment specifications. Lift Procedures - The provision of lifting method statements for critical lifts (e.g. Lift Plans) Documentation Compliance - Provision of personnel to review and collate documentation associated with offshore cranes. This review would include compliance with current regulations, specifications, and customer requirements. Platform Lifting Management Review - A comprehensive review of how crane and lifting operations are managed on offshore installations and the ability to provided plans to increase worker safety, efficiency, and reduce down time.
  • 28. Crane Modification Performance Upgrades - The design, supply, and installation of components to improve the performance (lifting capabilities) of the crane in either a speed or capacity aspect Safety Upgrades - The design, supply, and installation of components to enhance the crane’s safety Reliability Upgrades - The re-engineering of crane components to replace items that are either obsolete, of inferior quality or that are underspecified
  • 29. Jacking Solutions • Some objects are too large, unstable or inaccessible to be moved by cranes. In such cases, jacking systems are the appropriate handling solution – and Sparrows have the experience to design and deliver them • Our expertise in the field of having to jack up entire cranes, atop tall pedestals, in the offshore environment provides a specialized engineering solution to allow for inspection or change out of the crane slew bearing • Wherever jacking solutions can overcome weight, stability or confined space problems, Sparrows are equipped to develop solutions
  • 30. Skidding Solutions • In cases where platform cranes do not have sufficient reach or capacity to allow loads to be moved around a platform deck, Sparrows have developed skidding solutions to meet the client’s requirements • The hydraulically-controlled “skid claw” developed by Sparrows permits accurate and controlled movement of the loads with minimal specialized equipment • Sparrows can also integrate the skidding solutions within an overall mechanical handling solution package
  • 31. Parts Refurbishment • • • • Sparrows can provide competent and skilled personnel to refurbish proprietary crane components Braden Winch approved Service Center Structural component refurbishment services, Boom, gantry, body etc Mechanical component refurbishment services : Winches, engine, cylinders, gearboxes etc
  • 32. Case Studies
  • 33. Total Elgin PUQ New Accommodation Installation Challenge • How best to safely & cost effectively facilitate the lifting & installation of new accommodation units on the Elgin PUQ with minimal disruption to production operations? Solution • Use National OS215 to install new living quarters • Install crane on heli - deck with supporting skid structure • Use existing platform cranes to erect the temporary crane & convey the new accommodation units Benefits / Results • Eliminated the need to consider using a crane barge • Best use of existing platform cranes • Independence/minimal interference of platform operations • Most cost effective & Safest method
  • 34. Magnus– Temporary Crane & Elevated Skidtrack
  • 35. Successes Our Proven Track Record National OS435 Crane Refurbishment: Challenge • How best to safely & cost effectively facilitate the refurbishment of a 30 year old crane back to as new condition. Installation of new larger cab, refurbishing all components and ensuring structural integrity. Solution • • • The refurbishment programme included for the crane Chassis, Boom, A-Frame and all Components to under go this at the Sparrows Aberdeen facility. Fully function tested on Sparrows purpose built test pedestal Supplied complete with the following: • Updated Operation and Parts Manuals • FMECA Benefits / Results • • National crane reconditioned suitable for an other 20 years in the field, maintaining the familiarity to operator and maintainer. Most cost effective solution.
  • 36. Successes Our Proven Track Record BOP Handling Systems : • A 150t SWL BOP crane with four explosion-proof electric hoists fitted to two overhead travelling BOP crab units. • Double rail underslung design, arranged to run along the bottom flanges of the twin deck beams. • Crab traverse drive is of the rack and pinion type, fitted with eight single-flanged runner wheels. • Driven by twin Stahl EEx de-geared motor units travelling along a machined rack. • Two crab units are tied in tandem to give the combined lifting capacity of 150t. • Each BOP unit consists of twin Stahl AS 7100-8 EEx hoist units in a ZW configuration, lifting on eight falls of wire rope from twin barrels.
  • 37. Sparrows and Stahl Crane Systems have worked together for 25 years. Engineered solutions to best fit customer requirements are offered for ATEX rated lifting equipment in Zone 1 & 2 areas. We offer and support Stahl products throughout UK and Norway.
  • 38. Our proven track record Mechanical Handling Services • Drilling derrick strength review • Client consultation and conceptual design • Project management • Structural design interface • Engineering support • Complete interface manufacturing drawings • Fabrication of components • Procurement • Structural and Hydraulic Equipment Installation • Commissioning and Test of Equipment to CA
  • 39. OFFSHORE ACCESS & PIPEHANDLERS Sparrows and Outreach have a non exclusive global agreement for sale of Access Systems
  • 40. Manufacturing
  • 41. Offshore crane design, manufacture and after-sales support Tailored to meet our clients needs: • Box boom & Lattice boom cranes to API - 2C specification • Load capacities from 5 tons to 120 tons • OEM Spares & components for: o Energy Cranes / American Aero / Titan / Weatherford / Houston Roto Systems / Bucyrus Marine Cranes o Parts support for all major offshore crane makes • Engineering services & solutions • Fabrication facilities • Test stand facilities
  • 42. Rental
  • 43. Supply of fully crewed offshore crane rental services • Best value when limited deck space, capital expenditure or crane barge rental impractical or costly • Rapid deployment within days due to unique modularity of our cranes “Rapid Deployment and Expertise” • Type of cranes available: 5t to 120t capacity; boom lengths 20 to 140 feet; purpose-built; skid-mounted ; possibility to supply larger cranes • We guarantee: o Cranes maintained up to API RP2D standards; o Qualified, experienced maintainer/crane operators; o Project management expertise; o An engineering team on hand Rapid deployment and expertise
  • 44. Training
  • 45. Training for all categories of crane, rigging and load handling personnel, lifting equipment inspectors and hydraulics technicians • • • • • • • • • Five centres offering Crane, lifting, rigging operations and Fluid Power training courses. UK courses accredited by OPITO, IMCA, etc National Fluid Power Centre (NFPC) approved UK training centre US Courses accredited to API RP2D Also recognized by the IADC Global network of training and assessment centers Instructors to deliver courses at clients location/premises Crane simulator facilities Actual hands on crane experience
  • 46. Fluid Power
  • 47. Design, manufacture, test and repair of hydraulic systems, field service and component supply • • • • • • • • Service Support Component Supply Systems Design Manufacture Test/Repair Hire Equipment Hydraulic Hose Management Engineering Solutions
  • 48. Fluid Power Engineering Solutions • System Consultancy • Turbine Starter System Maintenance and Upgrade • Power Generation Hydraulic Control Systems • Jack-Up Hydraulic System Upgrades • Turbine Lube Oil System Flushing • Rig Skidding System Upgrades • Ballast Control Systems • Mooring/Anchor Handling Systems • Flushing and Hydraulic pipework installation on various systems
  • 49. Servtech is an international specialist in the provision of inspection and inspection-related services to the oil & gas industry Since 1985 we’ve been delivering quality services in support of exploration and production activities around the world As our multi-national business has grown, so has our reputation That’s because our objective is always the same: to help our clients sustain an operational environment characterised by safety and integrity To give them peace of mind
  • 50. Services Disciplines Project Management Structural Repairs Client Representatives Vendor Inspection Life Enhancement Piping Surveys & Engineering Development of Procedures/SOPS Client QA/QC Surveys Lifting Gear Magnetic Particle Ultrasonic Eddy Current Welding Dye Penetrant Visual Drops Crane Evaluation Rotatory Tool Inspection
  • 51. Why talk to Sparrows?
  • 52. Health, safety, environment and quality At the heart of our risk management excellence: chart • HSEQ processes with most advanced 3rd party certification in its industry sector and class • HSEQ teams embedded in all our Business Units • Continuous investment in HSEQ management systems tailored to meet local business requirements The result: best-in-class standards of safety performance
  • 53. Why talk to Sparrows? • Sparrows draws on its unique experience to develop efficient, cost effective, and customer-focused solutions • We continuously invest in our people, bringing outstanding competence to every project • Your project benefits from our supply-chain buying-power and relationships • We deliver within a framework of quality, safety and ethical policies which aligns us with clients and host communities
  • 54. www.sparrowsgroup.com Benji George Business Development Manager Middle East, India & Asia Pacific. Mob +971 562 190 301 benji.george@sparrowsgroup.com