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Free Kaizen guide
 

Free Kaizen guide

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This is a free Kaizen guide that includes information and a helpful way to start your lean project.

This is a free Kaizen guide that includes information and a helpful way to start your lean project.

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    Free Kaizen guide Free Kaizen guide Document Transcript

    • for more 5S tools, training, & supplies - visit us at www.creativesafetysupply.comWRITTEN BY CREATIVE SAFETY SUPPLY | © 2010KAIZENintroduction to
    • !"""!"#$%#$&#$%&(")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"!!#$%&("%*"$"+,-.**"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"/!012$"#$%&(")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"3!#$%&("4-(.56*"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"7!8$($91(6"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"7!+,-.**":,*;*"<*;=6*"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))">!+?4@"4A.="))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))">!B;$=%6A"C%,*6")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"D!E5$F"G%6H"?$6$")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"D!IH"JK6"+,-.**"%*"6H"4;*6-1,")))))))))))))))))))))))))))))))))))))))))))))))"D!L%*;$="8$($91(6")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"M!7E"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"M!IH"7"8*"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"!N!IH"#$%&("0,-;5")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"!/!4-(.=;*%-(")))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"!3!<O,(.*"))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))))"!7!
    •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
    •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`%6W*"%("6H".-15;6,)a"[;6"GH("$*FR"6-",6,%:"%6Q"6HA"(:,".-;=R)"IH"O%,*6"6$*F"G$*"6-"96"6H"1$($91(6"6-";(R,*6$(R"6H"(R"6-".-==.6"R$6$"$(R"1$F"6H%*"%(O-,1$6%-(":%*%2="$(R"$..**%2=)"S%6H-;6"6H%*"R$6$Q"6H,"%*"(-"G$A"6-"F(-G"GH,"6-"*6$,6)"!"#$%#&"()*%+,"
    • b""X("6H"G*6Q"%((-:$6%-("%*"F%(9)"SH("1$($91(6"G$(6*"6-"96"266,",*;=6*"O,-1"6H%,"G-,F,*Q"6HA"%(6,-R;."6H"=$6*6"6.H(-=-9AQ"-,"%(.-,5-,$6"6H"(G*6"1$($91(6"6.H(%c;"6H$6"6HA"*$G"$6"6H"=$*6"6,$R"*H-G)"[%9".H$(9*"c;$="2%9",*;=6*"P"6H$6W*"6H"1$(6,$"6H$6"%*"6,$R%6%-($==A".H$(6R"%("6H"G*6)"IH",*;=6"%*"-O6("$"2%9"K5(R%6;,"-O"1-(A"$(R"6%1"$(R"%("6H"(RQ"6H",*;=6*"$,"(-6"6H$6"9,$6)"#$%&("%*"R%OO,(6)"#$%&("%*"6H"6-,6-%*".-15$,R"6-"6H"G*6,("H$,)"X6",=%*"-("=-(9P6,1Q"=-(9"=$*6%(9"$(R"(-(PR,$1$6%.".H$(9*)"`E1$=="*65*"R-("1$(A"6%1*a"%*"6H"16H-R"6H$6"6HA",=A"-()"X6"%*"$"9,-;5"OO-,6"":,A-("%*"%(:-=:R"$(R".-(6,%2;6%(9)""X6",c;%,*"$"*1$=="%(:*61(6"-O"1-(AQ"2;6"$"=$,9"%(:*61(6"%("OO-,6Q".--5,$6%-("$(R"6,$%(%(9)"XO"R-(".-,,.6=AQ"6H",*;=6*"$,"-O6("$1$&%(9)"#$%&("%*"$"5,-.**)"X6"%*"(-6"$"-("6%1"$RT;*61(6"1$R"6-"1$F"6H%*"c;$,6,W*"(;12,*"=--F"266,)"X6"1;*6"2.-1"$"R$%=A"5$,6"-O":,A"G-,F,W*",-;6%()"X6"1;*6"2.-1"5$,6"-O"6H".-15$(AW*".;=6;,"*-"1$($9,*"$(R"15=-A*"$,".-(*6$(6=A"=--F%(9"O-,"*1$=="G$A*"6-"%15,-:"6H"G-,F"O=-G)"SH("6H$6"H$55(*Q"A-;"G%=="H$:"$("-,9$(%&$6%-("6H$6"H$*"2.-1"=$(Q"1$("$(R"OO%.%(6)"IH%*"%*"6H"**(."-O"F$%&()"IH%*"%*"%6*"9,$6*6"*6,(96H)"
    • 3""0%12"!"#$%&012$"$(R"F$%&("9-"6-96H,"=%F"5$(;6"2;66,"$(R"T==A)"X("U$5$(*Q"912$"1$(*"`,$="5=$.a)"X("F$%&(Q"6H,"%*"$"5H,$*"6H$6"%*"-O6(";*R"GH%.H"%*"`0-"6-"012$"C%,*6)a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c;%,R"6-"9-"6-"912$"6-"-2*,:"6H"5,-.***"6-"96"$"266,";(R,*6$(R%(9"-O"6H%,"-G("5-*%6%-(*)"X6"%*"6,;=A"$"1-R="6H$6"%*"6H",*5-(*%2%=%6A"-O":,A"G-,F,)"
    • 7""!"#$%&3+&,%4.(!"#"$%&%#(X("#$%&(Q"1$($91(6"H$*"6G-"O;(.6%-(*d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
    •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• )7"&",O,*"6-"*6$2=%*H%(9"$"6$,96"$(R"$"*6,$69A"O-,"%15,-:1(6)""IH%*"%*"$"1;*6)"S%6H-;6"$"6$,96Q"H-G"R-"A-;"F(-G"%O"A-;"H$:"$.H%:R"*;..**e"• 8+",O,*"6-"6H"%15=1(6$6%-("-O"A-;,"5=$()"• 39%,:"%*"GH("A-;"R6,1%("%O"A-;,"5=$("$.6;$==A"%15,-:R"6H"5,-.**)"
    • D""• -,."%*"6H"5,-.**"-O"*6$(R$,R%&%(9"6H"%15,-:R"5,-.R;,"*-"6H$6"%6".$("2".-(6%(;R"$(R"*-"6H$6"6H"5,-2=1"G%=="(-6",6;,()"[A"O-==-G%(9"6H"+?4@".A.=Q"A-;"G%=="(*;,"6H$6"A-;,"5,-.**"%15,-:*"$(R"R-*"(-6"R9,$R)"6/"175(87*-(B;$=%6A"%*"$=G$A*"6H"H%9H*6"5,%-,%6A"%("$"F$%&("*A*61)"[;6"c;$=%6A"R-*"(-6"-(=A",O,"6-"6H"O%(%*HR"5,-R;.6Q"%6"$=*-",O,*"6-"6H"5,-.***"$(R"*6$(R$,R*"6H$6".,$6"6H"5,-R;.6)"X6",;(*"6H,-;9H"$=="5H$**"-O".-15$(A"$.6%:%6A""R*%9(Q"5,-R;.6%-(Q"1$($91(6Q"*$=*"$(R"*,:%.)"X6"%*"2-6H"6H"9-$="$(R"6H"16H-R"-O"6H"5,-R;.6%-(".A.=)"9:%";(<7=(2""(Z("-O"F$%&(W*"2%99*6"*6,(96H*"%*"6H$6"%*"*-=:*"5,-2=1*)"[;6"%("-,R,"O-,"6H"1-R="6-"G-,FQ"A-;"1;*6"9$6H,",=:$(6"R$6$"6H$6".$("2"$($=A&R)"S%6H-;6"6H%*"R$6$"A-;"G%=="2"O=A%(9"2=%(R)"f-;"G%=="(:,"2"$2="6-"6=="GH$6"%*"G-,F%(9"$(R"GH$6"(R*"6-"2"%15,-:R)"?$6$"%*"6H"=%O"2=--R"-O"6H"F$%&("*A*61)">=%(?%@()*+,%--(7-(=%(3/-+&%*(Y$.H"5,-R;.6"%*"1$R"2A"$"*,%*"-O"5,-.***Q"-(".-1%(9"2O-,"6H"(K6)"IH"F$%&("1-R="*6,***"6H"%15-,6$(."-O"c;$=%6A"%("$.H"*6$9"-O"1$(;O$.6;,%(9)"IH"G-,F,",*5-(*%2="O-,"$.H"*6$9"*H-;=R"%0%1"5$**"$"RO.6%:"5$,6"^-,"%($..;,$6"%(O-,1$6%-(_"6-"6H"(K6"*6$9)"IH%*"%*"GH$6"%*"1$(6"2A"6H"(K6"5,-.**"%*"6H".;*6-1,)""
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