1
Student Flight Test Engineer: Instructors:
Barend Bezuidenhout Russ Stewart / Ed Solski
LIMITED EVALUATION
AERO L39C
2
Purpose
• To conduct a limited evaluation on the L39C to
determine its suitability for the Advanced Jet
Trainer mission in the South African Air Force.
3
Scope
• Test Objective 1: Human Factors
• Test Objective 2: Systems
• Test Objective 3: Take off and Landing
• Test Objective 4: Stall
• Test Objective 5: Performance
• Test Objective 6: Static Stability
• Test Objective 7: Dynamic Stability
• Test Objective 8: CLHQ
4
Test Item Description
• Aero L39C (N57XJ)
4
Aspect Technical Details
Engines
Al-25 TL twin shaft turbofan with bypass
ratio of 2.0 and static thrust of 3,700 lbs
Wing
Area
202 ft² (18.8 m²)
Wingspan 31 ft (9.46 m)
Length 39 ft 10 in (12.13 m)
Height 15 ft 5 in (4.77 m)
Zero Fuel
Weight
8,020 lb (3,637 kg)
Ramp
weight
10,298 lb (4,671 kg)
Control
System
Reversible controls
5
Instrumentation
• Cockpit Instruments
• Handwritten data
• Digital Stopwatch
• Voice and Video Recorder
• Handheld Force Gauge
6
Test Team
• Instructors: Russ Stewart
Ed Solski
• Pilot: David Macaluso (Teton Aviation)
• TC / FTE: Barend Bezuidenhout
7
Test Limitations
• 4 sorties (or 6 hours flying time) were available for
airborne evaluation.
• Maximum braking and intentional high speed aborts
were not permitted.
• Test had to be done to conservative buffers to all
flight manual limitations
• Spins or Phase C/D stalls were not permitted.
8
Test Assumptions
• Standard Weight: 10,298 lbs
• Mid Mission Weight: 8,900 lbs
• Main emphasis of evaluation on Performance and Flying Qualities
Test Location and Conditions
• Mojave, CA
• Isabella MOA
• 2505
• Sortie 1: Calm and clear
• Sortie 2: Windy and clear
• Sortie 3: Windy and partly cloudy
• Sortie 4: Windy and partly cloudy
9
Mission: Advanced Jet Trainer
10
Mission: Profile
Landing
Low Level
A/G
Cannon
Vy
Climb
Endurance
Cruise
ACM
Recce
Range
Cruise
PFL
Short Field
Stop-and-go
Take off
CAP Sweep
Instrument
ApproachT1
T2
60
nm
40
nm
20,000 ft
10,000 ft
11
Result:
Field of View diagram
Test Objective 1 – Human Factors
12
Test Objective 1
Human Factors
Small and
obscured
labeling
Obscured
Fuel Meter
Obscured
EGT
Obscured
RPM
13
Test Objective 1 – Human Factors
Conclusion:
• The Front Cockpit Layout of the aircraft was Marginally Acceptable.
Mission:
• Low level Air to Ground attack
• Head outside mostly
• Don’t notice warning until climbing away
• Fuel, fire, engine overtemp etc.
14
Test Objective 1 – Human Factors
Recommendations:
• The absence of a master warning light should be rectified. [R-2]
• The low brightness level of the Caution and Warning panel lights
should be rectified. [R-3]
• The bezel obscuration of the Fuel Remaining, EGT and %RPM
gauges should be rectified. [R-4]
• The small labeling on the Fire Detection Test and EGT Regulator Test
panel should be rectified. [R-6]
15
Test Item Description
4
16
Aviate – provides necessary speed, altitude and attitude information
Navigate – provides current position, guidance to waypoint, flight plan
following and instrument approach
Communicate – intercom, radio (monitor two freqs while talking on
one)
Test Objective 2 – Systems
17
Test Objective 3 – Takeoff and
Landing
Test Method:
• Take Off Take Off Performance
• Landing Performance
• Data corrected for:
~ for wind,
~ density,
~ runway slope
~ weight (9,920 lbs)
18
Result:
Take off bar chart
Test Objective 3 – Takeoff and
Landing
19
Result:
Landing bar chart
Test Objective 3 – Takeoff and
Landing
20
Test Objective 4 – Stall
Test Method:
• Practical sequence
~ Clean (Idle 1, 3 kts/sec ; PLF 1, 3 kts/sec)
~ Landing Config (Idle 1, 3 kts/sec ; PLF 1, 3 kts/sec)
• Accelerated stall
• Clean (200 kts, PLF 3 kts/sec, 2-3.5 g, Left, Right)
• Clean (200 kts, PLF 5-9 kts/sec, 3.5 g, Left, Right)
• Phase B stall
~ Clean (Idle 1kts/sec, Phase B inputs for 1 sec, Left, Right)
21
Test Objective 4 – Stall
Power
Bleed
Rate
Stall
Warning
(kts)
Stall
Speed
(kts)
Δ Δ
Idle 1 kts/sec 112 109 -15° -2°
Idle 3 kts/sec 110 105 -30° -4°
PLF 1 kts/sec 110 98 -45° -4°
PLF 3 kts/sec 105 95 -20° -3°
Power
Bleed
Rate
Stall
Warning
(kts)
Stall
Speed
(kts)
Δ Δ
Idle 1 kts/sec 98 93 -5° 0°
Idle 3 kts/sec 96 91 -15° -2°
PLF 1 kts/sec 95 90 -10° -1°
PLF 3 kts/sec 93 89 -15° 0°
Clean
Config
Landing
Config
22
Test Objective 4 – Stall
Accelerated Stall
Bleed
Rate
g Dir Δ Δ
Comments
3
kts/sec
2
Left 0° -5 Benign
Right -10° -2 Benign
3
Left 45° 5 Manageable
Right 30° 10 Manageable
5-8
kts/sec
3.5 Left 175° 20 Unpredictable
3.5 Right 360° / -90° 15 / -10
Totally unpredictable
23
Test Objective 4 – Stall
Conclusion:
• The Accelerated Stall characteristics were Unacceptable.
Mission:
• Break off from A/G attack
• Break over airfield to join circuit
Recommendations:
• The unpredictable rolling of the aircraft under high g and high speed
bleed rates must be rectified [R-1].
24
Test Objective 5 – Performance
Test Method:
• Climb (10,000 ft)
~ Level Acceleration, 10,000 ft
~ Saw tooth climb, 9,000 – 11,000 ft
• Cruise (20,000 ft)
~ Vh, slow down in 20 kts increments to 140 kts
~ take fuel flow and RPM each time
• Turn (15,000 ft)
~ Vh, set g (1.5 +.5 + … up to 4 g)
~ Speed Stabilizes
• Engine Out Glide (10,000 ft)
25
Result:
Climb results
Test Objective 5 – Performance
26
Result:
Cruise results
Test Objective 5 – Performance
27
Result:
Cruise results
Test Objective 5 – Performance
28
Result:
Cruise results (Map with range)
Endurance value
Test Objective 5 – Performance
Range Capability = 23 Nm |climb + 459 Nm |cruise = 482 Nm
29
Result:
Turn results
Test Objective 5 – Performance
30
Engine Out Glide Performance
31
Test Objective 6 – Static Stability
Test Method:
• Longitudinal Static Stability
• Lateral Directional Static Stability
• Maneuver stability
32
Result:
• Longitudinal Static Stability
Test Objective 6 – Static Stability
33
Result:
• Lateral Directional Static Stability
Test Objective 6 – Static Stability
34
Result:
• Lateral Directional Static Stability
Test Objective 6 – Static Stability
35
Result:
• Maneuver stability
Test Objective 6 – Static Stability
36
Test Objective 7 – Dynamic Stability
Test Method:
• Short Period
• Phugoid
• Dutch Roll
• Spiral Mode
• Roll Oscillations
37
Result:
• Short Period (thumbprint graph)
Test Objective 7 – Dynamic Stability
L39C (N57XJ)
28 Nov 12
(09h30)
Mojave, CA
15,000 ft (PA)
OAT -3°C
8,900 lbs
26.7 % MAC
Clean Config
(250 kts)
Landing
Config
(130 kts)
38
L39C (N57XJ)
28 Nov 12 (09h30)
Mojave, CA
15,000 ft (PA)
OAT -3°C
8,900 lbs
26.7% MAC
212
292
222
288 282
219
40 2:00
2:38
3:19
4:00
290
1:19
Clean
Config
Phugoid
d 0.079
rad/sec
 0.02
n 0.079
rad/sec
d 0.128
rad/sec
 0.10
n 0.129
rad/sec
115
150
125
147 139
118
25 1:34
1:56
2:23
2:39
155
1:10
Landing
Config
39
Result:
• Dutch Roll (recreated damping, phi/beta video)
Test Objective 7 – Dynamic Stability
Clean Config
d 4.34 rad/sec
 0.1
n 4.36 rad/sec
Landing Config
d 2.14 rad/sec
 0.3
n 2.24 rad/sec
40
Result:
• Spiral Mode (graphs)
Test Objective 7 – Dynamic Stability
41
Conclusion:
• The Spiral Mode Characteristics were Marginally Acceptable.
Mission:
• Times when pilot is heads-down or in IFR during cruise phase of
mission.
Recommendations:
• The bank angle roll-off to the right in the Spiral Mode should be
corrected. [R-5]
Test Objective 7 – Dynamic Stability
42
Test Objective 8 – CLHQ
Test Method:
• Taxi
• A/G
• Pitch capture
• Instrument approach
43
Results:
Test Objective 8 – CLHQ
Task Criteria Cooper
Harper
Rating
Capture centerline within 10 sec at
5 and 15 kts
Desired: 1 overshoot
Adequate: 2 overshoots
2
Aim at an Air to Ground Target for 3
seconds.
Desired: 5 mils
Adequate: 10 mils
3
Capture pitch attitudes in 10°
increments, each time within 2
seconds.
Desired: 1 overshoot
Adequate: 2 overshoots
3
Fly an instrument approach and
follow the horizontal guidance.
Desired: 1 dot horizontally
Adequate: 2 dots
horizontally
2
44
Recommendations
[R-1] The unpredictable rolling of the aircraft under high g and high
speed bleed rates must be rectified.
[R-2] The absence of a master warning light should be rectified.
[R-3] The low brightness level of the Caution and Warning panel
lights should be rectified.
[R-4] The bezel obscuration of the Fuel Remaining, EGT and %RPM
gauges should be rectified.
[R-5] The bank angle roll-off to the right in the Spiral Mode should
be corrected.
[R-6] The small labeling on the Fire Detection Test and EGT
Regulator Test panel should be rectified.
45
Overall Conclusion
The L39C was found to be NOT SUITABLE for the mission specified
in the ORD.
It is recommended that the aircraft is NOT selected as the Advanced
Jet Trainer for the South African Air Force, unless Accelerated Stall
Characteristics [R-1] can be rectified.
46
Lessons Learned
• Use document formats that is in context with the
task that was given.
• Extra effort with test cards normally produce a
better success rate in the air.
• Pilot + Coffee + Tact  Good Data
47
Questions / Remarks
48
More Test Item Description Details
49
Range Capability = 23 Nm |climb + 459 Nm |cruise = 482 Nm
20,000 ft
210 kts
(1,351 lbs fuel)
459 Nm
300 lbs
available for
landing
Fuel reserve for 30 min
@ best endurance
speed
(360 lbs fuel)
23 Nm
2,278 lbs
Langebaanweg
200 kts climb
(267 lbs fuel)
Cruise Range Profile
50

Limited evaluation of the L39 Jet Trainer aircraft

  • 1.
    1 Student Flight TestEngineer: Instructors: Barend Bezuidenhout Russ Stewart / Ed Solski LIMITED EVALUATION AERO L39C
  • 2.
    2 Purpose • To conducta limited evaluation on the L39C to determine its suitability for the Advanced Jet Trainer mission in the South African Air Force.
  • 3.
    3 Scope • Test Objective1: Human Factors • Test Objective 2: Systems • Test Objective 3: Take off and Landing • Test Objective 4: Stall • Test Objective 5: Performance • Test Objective 6: Static Stability • Test Objective 7: Dynamic Stability • Test Objective 8: CLHQ
  • 4.
    4 Test Item Description •Aero L39C (N57XJ) 4 Aspect Technical Details Engines Al-25 TL twin shaft turbofan with bypass ratio of 2.0 and static thrust of 3,700 lbs Wing Area 202 ft² (18.8 m²) Wingspan 31 ft (9.46 m) Length 39 ft 10 in (12.13 m) Height 15 ft 5 in (4.77 m) Zero Fuel Weight 8,020 lb (3,637 kg) Ramp weight 10,298 lb (4,671 kg) Control System Reversible controls
  • 5.
    5 Instrumentation • Cockpit Instruments •Handwritten data • Digital Stopwatch • Voice and Video Recorder • Handheld Force Gauge
  • 6.
    6 Test Team • Instructors:Russ Stewart Ed Solski • Pilot: David Macaluso (Teton Aviation) • TC / FTE: Barend Bezuidenhout
  • 7.
    7 Test Limitations • 4sorties (or 6 hours flying time) were available for airborne evaluation. • Maximum braking and intentional high speed aborts were not permitted. • Test had to be done to conservative buffers to all flight manual limitations • Spins or Phase C/D stalls were not permitted.
  • 8.
    8 Test Assumptions • StandardWeight: 10,298 lbs • Mid Mission Weight: 8,900 lbs • Main emphasis of evaluation on Performance and Flying Qualities Test Location and Conditions • Mojave, CA • Isabella MOA • 2505 • Sortie 1: Calm and clear • Sortie 2: Windy and clear • Sortie 3: Windy and partly cloudy • Sortie 4: Windy and partly cloudy
  • 9.
  • 10.
    10 Mission: Profile Landing Low Level A/G Cannon Vy Climb Endurance Cruise ACM Recce Range Cruise PFL ShortField Stop-and-go Take off CAP Sweep Instrument ApproachT1 T2 60 nm 40 nm 20,000 ft 10,000 ft
  • 11.
    11 Result: Field of Viewdiagram Test Objective 1 – Human Factors
  • 12.
    12 Test Objective 1 HumanFactors Small and obscured labeling Obscured Fuel Meter Obscured EGT Obscured RPM
  • 13.
    13 Test Objective 1– Human Factors Conclusion: • The Front Cockpit Layout of the aircraft was Marginally Acceptable. Mission: • Low level Air to Ground attack • Head outside mostly • Don’t notice warning until climbing away • Fuel, fire, engine overtemp etc.
  • 14.
    14 Test Objective 1– Human Factors Recommendations: • The absence of a master warning light should be rectified. [R-2] • The low brightness level of the Caution and Warning panel lights should be rectified. [R-3] • The bezel obscuration of the Fuel Remaining, EGT and %RPM gauges should be rectified. [R-4] • The small labeling on the Fire Detection Test and EGT Regulator Test panel should be rectified. [R-6]
  • 15.
  • 16.
    16 Aviate – providesnecessary speed, altitude and attitude information Navigate – provides current position, guidance to waypoint, flight plan following and instrument approach Communicate – intercom, radio (monitor two freqs while talking on one) Test Objective 2 – Systems
  • 17.
    17 Test Objective 3– Takeoff and Landing Test Method: • Take Off Take Off Performance • Landing Performance • Data corrected for: ~ for wind, ~ density, ~ runway slope ~ weight (9,920 lbs)
  • 18.
    18 Result: Take off barchart Test Objective 3 – Takeoff and Landing
  • 19.
    19 Result: Landing bar chart TestObjective 3 – Takeoff and Landing
  • 20.
    20 Test Objective 4– Stall Test Method: • Practical sequence ~ Clean (Idle 1, 3 kts/sec ; PLF 1, 3 kts/sec) ~ Landing Config (Idle 1, 3 kts/sec ; PLF 1, 3 kts/sec) • Accelerated stall • Clean (200 kts, PLF 3 kts/sec, 2-3.5 g, Left, Right) • Clean (200 kts, PLF 5-9 kts/sec, 3.5 g, Left, Right) • Phase B stall ~ Clean (Idle 1kts/sec, Phase B inputs for 1 sec, Left, Right)
  • 21.
    21 Test Objective 4– Stall Power Bleed Rate Stall Warning (kts) Stall Speed (kts) Δ Δ Idle 1 kts/sec 112 109 -15° -2° Idle 3 kts/sec 110 105 -30° -4° PLF 1 kts/sec 110 98 -45° -4° PLF 3 kts/sec 105 95 -20° -3° Power Bleed Rate Stall Warning (kts) Stall Speed (kts) Δ Δ Idle 1 kts/sec 98 93 -5° 0° Idle 3 kts/sec 96 91 -15° -2° PLF 1 kts/sec 95 90 -10° -1° PLF 3 kts/sec 93 89 -15° 0° Clean Config Landing Config
  • 22.
    22 Test Objective 4– Stall Accelerated Stall Bleed Rate g Dir Δ Δ Comments 3 kts/sec 2 Left 0° -5 Benign Right -10° -2 Benign 3 Left 45° 5 Manageable Right 30° 10 Manageable 5-8 kts/sec 3.5 Left 175° 20 Unpredictable 3.5 Right 360° / -90° 15 / -10 Totally unpredictable
  • 23.
    23 Test Objective 4– Stall Conclusion: • The Accelerated Stall characteristics were Unacceptable. Mission: • Break off from A/G attack • Break over airfield to join circuit Recommendations: • The unpredictable rolling of the aircraft under high g and high speed bleed rates must be rectified [R-1].
  • 24.
    24 Test Objective 5– Performance Test Method: • Climb (10,000 ft) ~ Level Acceleration, 10,000 ft ~ Saw tooth climb, 9,000 – 11,000 ft • Cruise (20,000 ft) ~ Vh, slow down in 20 kts increments to 140 kts ~ take fuel flow and RPM each time • Turn (15,000 ft) ~ Vh, set g (1.5 +.5 + … up to 4 g) ~ Speed Stabilizes • Engine Out Glide (10,000 ft)
  • 25.
  • 26.
  • 27.
  • 28.
    28 Result: Cruise results (Mapwith range) Endurance value Test Objective 5 – Performance Range Capability = 23 Nm |climb + 459 Nm |cruise = 482 Nm
  • 29.
  • 30.
  • 31.
    31 Test Objective 6– Static Stability Test Method: • Longitudinal Static Stability • Lateral Directional Static Stability • Maneuver stability
  • 32.
    32 Result: • Longitudinal StaticStability Test Objective 6 – Static Stability
  • 33.
    33 Result: • Lateral DirectionalStatic Stability Test Objective 6 – Static Stability
  • 34.
    34 Result: • Lateral DirectionalStatic Stability Test Objective 6 – Static Stability
  • 35.
    35 Result: • Maneuver stability TestObjective 6 – Static Stability
  • 36.
    36 Test Objective 7– Dynamic Stability Test Method: • Short Period • Phugoid • Dutch Roll • Spiral Mode • Roll Oscillations
  • 37.
    37 Result: • Short Period(thumbprint graph) Test Objective 7 – Dynamic Stability L39C (N57XJ) 28 Nov 12 (09h30) Mojave, CA 15,000 ft (PA) OAT -3°C 8,900 lbs 26.7 % MAC Clean Config (250 kts) Landing Config (130 kts)
  • 38.
    38 L39C (N57XJ) 28 Nov12 (09h30) Mojave, CA 15,000 ft (PA) OAT -3°C 8,900 lbs 26.7% MAC 212 292 222 288 282 219 40 2:00 2:38 3:19 4:00 290 1:19 Clean Config Phugoid d 0.079 rad/sec  0.02 n 0.079 rad/sec d 0.128 rad/sec  0.10 n 0.129 rad/sec 115 150 125 147 139 118 25 1:34 1:56 2:23 2:39 155 1:10 Landing Config
  • 39.
    39 Result: • Dutch Roll(recreated damping, phi/beta video) Test Objective 7 – Dynamic Stability Clean Config d 4.34 rad/sec  0.1 n 4.36 rad/sec Landing Config d 2.14 rad/sec  0.3 n 2.24 rad/sec
  • 40.
    40 Result: • Spiral Mode(graphs) Test Objective 7 – Dynamic Stability
  • 41.
    41 Conclusion: • The SpiralMode Characteristics were Marginally Acceptable. Mission: • Times when pilot is heads-down or in IFR during cruise phase of mission. Recommendations: • The bank angle roll-off to the right in the Spiral Mode should be corrected. [R-5] Test Objective 7 – Dynamic Stability
  • 42.
    42 Test Objective 8– CLHQ Test Method: • Taxi • A/G • Pitch capture • Instrument approach
  • 43.
    43 Results: Test Objective 8– CLHQ Task Criteria Cooper Harper Rating Capture centerline within 10 sec at 5 and 15 kts Desired: 1 overshoot Adequate: 2 overshoots 2 Aim at an Air to Ground Target for 3 seconds. Desired: 5 mils Adequate: 10 mils 3 Capture pitch attitudes in 10° increments, each time within 2 seconds. Desired: 1 overshoot Adequate: 2 overshoots 3 Fly an instrument approach and follow the horizontal guidance. Desired: 1 dot horizontally Adequate: 2 dots horizontally 2
  • 44.
    44 Recommendations [R-1] The unpredictablerolling of the aircraft under high g and high speed bleed rates must be rectified. [R-2] The absence of a master warning light should be rectified. [R-3] The low brightness level of the Caution and Warning panel lights should be rectified. [R-4] The bezel obscuration of the Fuel Remaining, EGT and %RPM gauges should be rectified. [R-5] The bank angle roll-off to the right in the Spiral Mode should be corrected. [R-6] The small labeling on the Fire Detection Test and EGT Regulator Test panel should be rectified.
  • 45.
    45 Overall Conclusion The L39Cwas found to be NOT SUITABLE for the mission specified in the ORD. It is recommended that the aircraft is NOT selected as the Advanced Jet Trainer for the South African Air Force, unless Accelerated Stall Characteristics [R-1] can be rectified.
  • 46.
    46 Lessons Learned • Usedocument formats that is in context with the task that was given. • Extra effort with test cards normally produce a better success rate in the air. • Pilot + Coffee + Tact  Good Data
  • 47.
  • 48.
    48 More Test ItemDescription Details
  • 49.
    49 Range Capability =23 Nm |climb + 459 Nm |cruise = 482 Nm 20,000 ft 210 kts (1,351 lbs fuel) 459 Nm 300 lbs available for landing Fuel reserve for 30 min @ best endurance speed (360 lbs fuel) 23 Nm 2,278 lbs Langebaanweg 200 kts climb (267 lbs fuel) Cruise Range Profile
  • 50.