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5 S Net

5 S Net






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    5 S Net 5 S Net Presentation Transcript

      • 5S is a basic, fundamental, systematic approach for productivity, quality and safety improvement in all types of business
      • 5S is a Japanese word meaning Housekeeping .
      • 5S is a basic technique to enhance the workplace appearance and give a pleasant work environment.
      • 5S is a methodology for organizing, cleaning, developing, and sustaining a productive work environment.   
      5S   What is 5s?
    •   What is 5s? 5S is a group activity performing: 1. S eiri Clearing up, sorting 2. S eiton Organizing 3. S eiso Cleaning 4. S eiketsu Standardizing 5. S hitsuke Training and discipline
    • Requirements to implement 5S
      • Total Employee Involvement
      • Management Commitment
      • Developing Self directed employees
      • Team based activity
    • SEIRI is distinguishing or sorting out between wanted and unwanted items in a place and removal of the unwanted. 1S – SEIRI (Clearing) Implementation Steps
      • Take Before Photos
      • Segregate wanted & unwanted materials in all Zones
      • Factory :
      • Scrap Machines
      • Rejected Materials
      • Expired Goods
      • Broken Tools, Pallets, bins
      • Old Notices
      • Waste Materials
      • Office :
      • Useless Papers / Files
      • Broken Pens
      • Old Diaries
      • Broken Furniture
      • Old Notices
      Unwanted Items – Examples
      • Home :
      • Broken Toys
      • Old Clothes
      • Broken Suitcases
      • Old Packing Cases
      SEIRI …
    • 2S - SEITON (Organizing) A Place for everything and everything in its place Implementation Steps
      • Identify all materials by Name/Number/Colour code etc.,
      • Design a suitable storage place / parking slots and fix the place for storing each item depending on the frequency of usage
      • Establish a method of storage for each item which is easy to see, pick and place with X,Y alignment.
      SEITON …
    • 3S – SEISO (Cleaning) Sweep your workplace thoroughly so that there is no dust anywhere. Implementation Steps
      • Prepare Cleaning schedule for all Zones covering
        • Where to clean - Area
        • What to clean - Item
        • When to clean - Frequency
        • Who has to clean - Responsibility
        • How to clean - Method & Cleaning tool or Kit.
      SEISO …
    • 4S – SEIKETSU (Standardizing) Standardizing all the 5S activities throughout the organization
      • List out the various activities of 5S.
      • Follow the guidelines for floor marking through out the organization.
      • The Following things to be standardized:
      SEIKETSU … Implementation Steps
        • Company Colour
        • Switch / Machine / Fan
        • Machine I.D
    • Measure, Maintain & Continuously improve the 5S activities.
      • 5S Chairman & Zone leaders should monitor all the 5S activities continuously
      • Create work discipline with the help of employees working in the particular area and to suit the requirement.
      SHITSUKE … 5S – SHITSUKE (Training & Discipline) Implementation Steps