Shrikant Athavale Resume
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Shrikant Athavale Resume

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A science Graduate ( 1973 )with Post Graduation in Rubber technology , from Plastics and rubber Institute ( PRI ) , London.( 1976 ) ...

A science Graduate ( 1973 )with Post Graduation in Rubber technology , from Plastics and rubber Institute ( PRI ) , London.( 1976 )
Experience in Rubber Industry for over 11 years , and Adhesive Tape industry for over 28 years , in Manufacturing , Production and Research and Development . Has 3 Indian patents to his credit . He has presented 3 Technical seminars , in USA ( PSTC , ASC ) and India ( ATMA ).
Now he runs a Self owned Consultancy Firm , for providing , Technical Know -How , in the field of Rubber Industry and Adhesive Tape Industry.

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Shrikant Athavale Resume Shrikant Athavale Resume Document Transcript

  • 1 B 801, Vastushree Pearl, Near utsav Hall Kinara hotel lane , Paud Road , Kothrud , PUNE – 411 038 . MS. INDIA Mobile :+91 9850242282 / +91 7588288204 e-mail : shrikant@adhesiveconsult.com ,spathavale@rediffmail.com, psatechno@gmail.com web site : www.adhesiveconsult.com Shrikant Athavale Recent Photograph Personal Details Date of Birth : 15 th December 1953 Age : 58 Years Religion : Hindu Brahmin Nationality : Indian Address for Correspondence : Permanent : S . P. Athavale B 801, Vastushree Pearl, Near utsav Hall ,Kinara hotel lane , Paud Road , Kothrud , PUNE – 411 038 . MS. INDIA Mobile (India ): 9850242282 Or : 7588288204 e-mail : spathavale@rediffmail.com psatechno@gmail.com Marital Status : Married Languages Known : Marathi , English , Hindi , Kannada , Gujarathi Passport Number : Z 1834904 Valid Upto : 07-05- 2018 Countries Traveled : USA , UK , Germany , Ireland , UAE , Sri Lanka, Malaysia , Beharin, Saudi Arabia Qualification 1970 – 1973 Bachelor of Science Karnatak College Chemistry Major, Physics Minor Karnatak University Dharwar . Karnatak State
  • 2 1975 – 1976 LPRI ( Rubber ) Plastics and Rubber Diploma in Rubber Technology Institute . London . 1996 1997 Diploma in Computer Science Patents on Name 1. Manufacture of “ Tamper Evident Self Adhesive / Self wound ( without release Liner ) Tapes. 2. Methods to manufacture Methods to manufacture of " Biodegradable , Recyclable and Repuplable , Water repellent coating , and Heat seal Coating ", meant for Paper coating. The coated paper , using this technology is the most Ideal replacement , for Plastic Films. 3. Method to , manufacture " Water based ( Latex ) Pressure Sensitive Adhesives , using Nat. Rubber and Synthetic Rubber Latices ". With this invented methods the Rubber + solvent based PS adhesives can be certainly replaced , which will be very Cost effective, and free of Fire and VOC hazards. Contribution to the Industry  Presentation of a Technical paper on “ Tamper Evident packaging Tape “ at a International technical seminar Organised by Pressure Sensitive Tape Council ( PSTC ) , USA , on 4t may 2001 at Orlando Florida , USA.  The Tamper Evident packaging tape is my Invention and I have applied for a Patent for the same.  Presentation of following Technical in a Technical seminar Jointly organized by Adhesive Tape Manufacturers Association ( ATMA ) and Indian Institute of Packaging ( IIP ) , Mumbai in the year 2000 o Combination of Various Resins and Tackifiers in Rubber based Adhesive Masses. o Hot Melt Adhesives for manufacture of PSA Tapes o The role of various kinds of Fabrics used in PSA Tapes.  Invention of a new method of Manufacture of Pressure Sensitive Self Adhesive Tapes , by Friction Coating Method , using conventional or 4 Roll Rubber Calendaring Machine. This is highly cost effective and eco friendly method.  Presentation of a Technical paper on “ Manufacture of Self adhesive Tapes by Friction Coating Method “ , on 19th April 2004 , at a International Technical Convention organized by Adhesive and Sealants Council , Cleveland City , Ohio , USA , on their Invitation.  Invitation from Adhesive and Sealants Council , USA , to present a technical paper on “ The use of Fiber Glass Mesh Fabric based coated products for the construction Industry “. At a International Technical Convention Organized on 20 th Sept 2004 , in USA.  Invitation from World Adhesive Conference , Beijing , China , to present a Technical paper on “ Manufacture of self Adhesive tapes by using solvent less Pressure Sensitive Adhesive” , at a International Technical Seminar organized in Oct 20- 23 , 2004.
  • 3  Invitation from EUROPEAN COATING SHOW , Nurnberg , Germany , to present a Technical paper on “ Optimizing WB Acrylic PS Adhesives Performance” , in May 07- 09 , 2007. Experience ( Teaching ) As Visiting Faculty , for , the Students appearing “ Diploma in Printing and Packaging Technology” , at Southern India School of Packaging , Nerul , Navi Mumbai , for four years , between 2009 to 2012. I used to address , Topics , related to , Adhesives, Variety of substrates, Coating methods, Lamination methods , etc. . Experience ( Works ) Overall Experience of 38 years , 11 years in Rubber Industry and the past 26 years in Adhesive Tape Industry. The details of which are as follows. Dec 2009 onwards : Prathith Consultants Position Held : Proprietor Job : Heading the organization , engaged in Consultancy Services , for the manufacture of specialty Coated Products, Turn key projects, Formulations, Machine designs, new product Identification and Development. Provide Project Reports, product costing programme, Raw Material Sourcing Indigenous / Imported etc. Installation of Turn Key Plants for specialty Adhesive coated products , in Saudi Arabia, Sharjah, UAE, Gujarat ( India ), Pune ( Maharashtra ) etc. Currently we are in process of Fabrication of New Plants , meant for manufacturing of , Mobile Phone touch screen Guard Film ( Import Substitute ) , Transdermal Patches, Surface Protection Films ( a 100% Export Oriented Unit, to cater European Market ) for variety of Substrates , and Value added No Noise BOPP , Packaging Tapes. I am working on a project , to Manufacture , Bio Degradable Water Repellent Coatings ( water Based ) , meant for coating on Paper. This coating is for replacing any kind of Plastic coatings commonly used. Product Development 1. Development of Water Repellent Coating and Heat Seal coatings , for variety of Papers , for Food Packaging . This coated paper is a Ideal replacement for Plastic films or Laminates. 2. Development of a machine and Coating method for Self Adhesive coating of Elastomeric Foams , of thickness above 12
  • 4 mm and of shorter lengths from 9 mtrs onwards , continuously without stoppage of coating process 08 Dec 2008 – Nov 2009 : Montex Fibre Glass Industries Pvt. Ltd, E-76 MIDC , Ambad , Nashik- Maharashtra Position Held : General Manager ( Technical ) Job : Heading the entire Adhesive Tape manufacturing Division , management. Looking after , Costing ,Production ,Raw Material Procurement, Research & Development, Marketing and Administration. Prime Responsibilities : Production Planning, Raw material procurement planning, Product coating , quotations for buyers enquiries , Negotiation of prices ,New product Development, Guiding Marketing for Technical aspect involved. Achivements : Product Development  All adhesive coated products required by airconditioning Industry such as Alu Foil Tape, Rein. Alu Foil tape, Alu Glass Tape, Foam Tapes , as well other Industries etc. We have now approx. 40 products already developed , including import substitutes , like Mono Filament, Bi Filament Tapes, Transfer adhesive tapes –with reinforcement, Dry wall tapes, Alkali Resistant Mesh, Pick up Tape , specialty Alu foil tapes for Exports etc.  Development of Pressure sensitive Adhesives based on Rubber , for in house consumption .  All Raw Material sourcing from China as well as from local market.  Preparation of entire Project Report , for submittal to the Bankers , to arrange fresh funds, Costing of nearly 40 odd product.  Preparation of entire , Manuel for ISO registration of Adhesive coated products , which includes Production , QC, Stores manuel in complete details. Machinery Development  Designing , Development and commissioning of New coating machine suitable for water base, solvent base as well as solvent less coatings/ adhesives with a coating width of 1350 mm , Designing , Development and commissioning of
  • 5 Hot melt Coating machine with a coating width of 1350 mm , with Increased drying efficiency .  Commissioning of Rubber Mixing mill , Sigma mixer, Auto Rewinder cum Slitter , Auto slicer , semi auto shrink pack machine etc.  Training and development of a teams for production, QC Testing , marketing as well as raw material purchase. May 2006 to 04 Dec 2008 : Focus Air Conditioning Ind. LLc , Al Quoz , DUBAI – UAE Position Held : General Manager ( Technical ) Job : Heading the entire Factory management. Looking after Production ,Raw Material Procurement, Research & Development, Marketing and Administration. Prime Responsibilities : Production Planning, Raw material procurement planning, New product Development, Guiding Marketing for Technical aspect involved. Achivements : Product Development  All adhesive coated products required by airconditioning Industry such as Alu Foil Tape, Rein. Alu Foil tape, Alu Glass Tape, Foam Tapes etc.  All Raw Material sourcing from China Machinery Development  Re Designing and Development and commissioning of existing coating line , with Increased drying efficiency to achieve coating speeds of min. 30 mtrs. Per minute , for a coating width of 1300 mm Dec 2004 to Feb 2006 : EuroGulf Packaging and Adhesives FZC Sharjah UAE Position Held : General Manager Job : Heading the entire Factory management. Looking after Production ,Raw Material Procurement, Research & Development, Marketing and Administration. Prime Responsibilities : Production Planning, Raw material procurement planning, New product Development, Guiding Marketing for Technical aspect involved. Achivements : Product Development  Increase in Sales by nearly 30-35% compared to sales figures last six months of year 2004.  Increase in production efficiency by 20-25%.  Development of excellent quality Surface Printed surface Protection tapes and BOPP packaging Tapes.  Development of excellent quality Printed and Overlay Laminated surface Protection tapes, exclusively for Outdoor Application.  Development of Reinforced Transfer
  • 6 Adhesive Tapes  Cost Saving to the extent of 60% by Development of DS Release coated HDPE Film , for Captive consumption in manufacture of DS Foam Tapes.  Development of Rubber Based Adhesive in house , for manufacture of Alu Foil / FSK Foil tapes , withstanding Extreme Climatic Conditions of Saudi Arabia. : Machinery Development  Designing and Development and commissioning of Reverse Roll Coating Station .  Designing and Development and commissioning of Adhesive Blending Machine , with a capacity of 450 kgs per 3 hours.  Designing and Development and commissioning of Heating Roll arrangement .  Designing and Development and commissioning of Chilling Roll arrangement for PE Protection Tapes . Nov 2003 till sept 2004 : Flexo Film Wraps India Ltd , Farola , Aurangabad . INDIA Position Held : General manager _ Specialties Div. Job : Designing , Develop Machine Manufacturer , Errection and Commissioning of the entire Plant for manufacture of Surface Protection Tapes based on Co-Extruded polyethylene film , and other specialty Tapes. Setting up of complete Quality Control Laboratory , Testing Procedures and Development of Quality Control Manuel. 1999 – Sept 2003 : Futuristic Tapes Pvt. Ltd , Pune – 411 038 Position held : Technical Director Job : Designing , Develop Machine Manufacturer , Errection and Commissioning of the entire Plant for manufacture of Pressure Sensitive Adhesive Tapes , for Industries like Automobile , Electronic and Electrical , Shoe manufacture , Printing etc . and Surface Protection Tapes based on Co-Extruded polyethylene film . Setting up of complete Quality Control Laboratory , Testing Procedures and Development of Quality Control Manuel. 1996 – 1999 : Prathith Consultants , Panvel Navi Mumbai Position Held : Owner Job : Errection and Technology Transfer of Plant for Manufacture of BOPP Packaging tape , situated at Umm Al Quinn , UAE. Technology transfer and fine tuning of Adhesive coating Plant at Colombo , Sri Lanka
  • 7 Technology Transfer for manufacture of Silicone Release Coating , for manufacture of Silicone Release paper , at Colombo , Sri Lanka. 1995 – 1996 : Sonal Adhesives Pvt. Ltd. , Khopoli , Mumbai Position Held : Technical Manager Job : Manufacture of BOPP Self Adhesive Tapes for Packaging. Setting up of complete Quality Control Laboratory , Testing Procedures and Development of Quality Control Manuel. 1990 – 1994 : Pressure Sensitive Systems ( I ) Ltd., Pen , Raigad . Position Held : Works Manager Job : Errection and Commissioning of the entire Plant for manufacture of Pressure Sensitive Adhesive Tapes , for Industries like Automobile , Electronic and Electrical , Shoe manufacture , Printing etc . Setting up of complete Quality Control Laboratory , Testing Procedures and Development of Quality Control Manuel. Development of a complete Production team of approx. 35 workers and staff , who had no previous experience in Adhesive Tape Manufacture. 1987 – 1990 : High Tapes Pvt . Ltd .Palghar , Mumbai . Position Held : Works Manager Job : Errection and Commissioning of the entire Plant Imported from Germany , based onHot Melt Adhesive Technology . Manufacture of Pressure Sensitive Adhesive Tapes , such as BOPP Packaging Tape , Aluminium Foil Tapes , Double side Foam , Tissue Tapes . Development of Adhesive Tapes based on Non Woven Fabrics for Surgical Dressing Applications. I had sought FDA approval , as manufacturing Chemist for the same. Setting up of complete Quality Control Laboratory , Testing Procedures and Development of Quality Control Manuel. Development of a complete Production team of approx. 15 workers and staff, who had no previous experience in Adhesive Tape Manufacture. 1986 – 1987 : S ‘ Kumars Pvt. Ltd , Pankaj Tyres Plant , Indore Position Held : Technical Manager Job : Manufacture of Cycle and Rickshaw Tyres , Moped Tyres And tubes and Air Bladders based on Butyl Rubber. Development of white side wall cycle tyres . 1984 – 1986 : Johnson and Johnson Ltd , Permacel Div., Mumbai . Position Held : Sr. Production Supervisor Job ; In charge of Manufacture of Adhesives based on
  • 8 Natural Rubber , Synthetic Rubber and Block co polymers , with help of Processing equipments like 2 Roll open Mixing Mill and Sigma Mixers. Development of a new method to recover Rubber Based Adhesives contaminated with water. 1977 – 1984 : Kokan Rubber Products , Panvel , Navi Mumbai . Position Held : Production In Charge Job : Errection Rubber processing equipments such as Rubber Mixing mill , Hydraulic operated Rubber Moulding presses , Lathe machine and other engineering equipments for manufacture of in house Rubber Moulding Dies. Formulation of various Rubber compounding for manufacture of Metal to Rubber , fabrics to Rubber Moulded items such as Engine mountings , suspension kits , „ O „ Rings , Fabric reinforced V Seals , Diaphragms , gaskets etc. , Acid and Alkali Resistant Tank Lining , Printing Rubber Rollers based on Nitrile and Natural Rubber . Development of printing roller with lowest hardness of 12 degree Shore A . Development of Moulds in house for various moulded rubber products. 1973 May –1997 : Rubber Adhesive Manufacturers , Panvel , Navi Mumbai. Position Held : Production Supervisor Job : Mixing and compounding of Rubber compounds , on Mixing Mill , processing the compounds on rubber extruders and 3 roll calendar machine . Operation of V- Belts and Fan Belts building machines , vulcanizing them in Steam based vulcaniser. Manufacture of Rubber Adhesive for Puncture removal , Cushion compound , vulcanizing solution , Self adhesive rubber patches , Automobile Fan Belts etc. Hobbies and Interests : Computer , Internet surfing , play chess , Classical music . Publications 1. PS Adhesives and Coatings Hand Book , Released on 09/08/2013 Technical Articles Published 1. http://www.slideshare.net/ashrikant58/lamination-and-bonding-adhesives-part-2
  • 9 2. http://www.slideshare.net/ashrikant58/foam-spray-coating-and-lamination-technique 3. http://www.slideshare.net/ashrikant58/foam-bonding-technique-part-2 4. http://www.slideshare.net/ashrikant58/foam-conversion-techniques-21860978 5. http://www.slideshare.net/ashrikant58/006silicone-release-test-methods 6. http://www.slideshare.net/ashrikant58/bonding-adh-4-carpet-pc-pbawr900 7. http://www.slideshare.net/ashrikant58/wr-coating-bio-degradable-18433426 8. http://www.slideshare.net/ashrikant58/masking-tape-cost-effective 9. http://www.slideshare.net/ashrikant58/split-leather-manufacture-process 10.http://www.slideshare.net/ashrikant58/water-proof-coating-replacing-nc 11.http://www.slideshare.net/ashrikant58/fr-adhesive-tapes 12.http://www.slideshare.net/ashrikant58/ppt-on-transdermal 13.http://www.slideshare.net/ashrikant58/ebook-posting 14.http://www.slideshare.net/ashrikant58/save-on-energy-cost-in-rubber-processing 15.http://www.slideshare.net/ashrikant58/use-bio-mass-fuel-save-energy-cost-4-tape-ind 16.http://www.slideshare.net/ashrikant58/for-visiting-faculty-teaching 17.http://www.slideshare.net/ashrikant58/no-noise-bopp-tapes 18.http://www.slideshare.net/ashrikant58/boast-wb-psa-performance-circulation- 16576684 19.http://www.slideshare.net/ashrikant58/ppt-on-toll-mfgr-facility-available 20.http://www.slideshare.net/ashrikant58/psa-tapes-the-applications-vol-4 21.http://www.slideshare.net/ashrikant58/psa-tapes-the-applications-vol-3 22.http://www.slideshare.net/ashrikant58/psa-tapes-the-applications-vol-2 23.http://www.slideshare.net/ashrikant58/psa-tapes-the-applications-vol-1 24.http://www.slideshare.net/ashrikant58/innovative-method-to-manufacture-pvc-tape 25.http://www.slideshare.net/ashrikant58/psas-and-tapes-the-mfgr-process 26.http://www.slideshare.net/ashrikant58/abhesion-or-anti-adhesive-13243156 27.http://www.slideshare.net/ashrikant58/innovative-ctg-method 28.http://www.slideshare.net/ashrikant58/09-reinforcements-in-flexibles 29.http://www.slideshare.net/ashrikant58/08hm-adhesives-and-appln 30.http://www.slideshare.net/ashrikant58/07lamination-adhesives 31.http://www.slideshare.net/ashrikant58/012pp-on-testing 32.http://www.slideshare.net/ashrikant58/011lable-and-labeling-manufacture 33.http://www.slideshare.net/ashrikant58/010sealing-tapes 34.http://www.slideshare.net/ashrikant58/06presentation-on-coating-methods 35.http://www.slideshare.net/ashrikant58/05adhesion-and-adhesives-theory 36.http://www.slideshare.net/ashrikant58/02multi-layer-composite-films
  • 10 37.http://www.slideshare.net/ashrikant58/7-coatings-lacqures-and-varnishes 38.http://www.slideshare.net/ashrikant58/marking-and-coding-22-03-2011 39.http://www.slideshare.net/ashrikant58/water-borne-coatings- 23456058