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Novamont Power Point

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  • 1. Novamont Pioneer in Development of the Bioplastics Market Ontario BioAuto Council-CPIA April 2, 2008
  • 2. Presentation Outline • Novamont History • Mater-Bi™ • Novamont’s new achievements- Origo-Bi™ NOVAMONT CONFIDENTIAL
  • 3. NOVAMONT ORIGINS -THE LIVING CHEMISTRY PROJECT (1989)- FERRUZZI MONTEDISON MONTECATINI ERIDANIA FERTEC BEGHIN SAY (DONEGANI (FERRUZZI RESEARCH AND (VILVOORDE INSTITUTE) TECHNOLOGY) RESEARCH CENTER •HIMONT (PP) •CERESTAR •MONTEFIBRE (STARCH) (PET) •CEREOL (OILS) •VEDRIL (PMMA) •ERIDANIA- •MONTEFLUOS BEGHIN SAY (FLUORINATED INTEGRATION OF CHEMISTRY (SUGAR) POLYMERS) AGRICULTURE AND •CENTRAL SOIA •FARMITALIA ENVIRONMENT •PROVIMI •AGRIMONT •AGRA •ETC. •ETC. NOVAMONT CONFIDENTIAL
  • 4. NOVAMONT HISTORICAL BACKGROUND • 1989: FERTEC formed by MONTEDISON starting as a spin-off of IGD (Donegani Institute) (Main projects:materials, paper additives, biodiesel fuel, cobuilders for detergency, craking of carbohydrates) • 1991: merger of FERTEC in NOVAMONT • 1994: NOVAMONT focus on materials • 1996: NOVAMONT acquired by BCI (Banca Commerciale Italiana) merchant bank (today BancaIntesa, the major Italian banking group) and INVESTITORI ASSOCIATI (the largest private equity fund in Italy) NOVAMONT CONFIDENTIAL
  • 5. NOVAMONT PROFILE • Market pioneer and leader in the sector of biodegradable materials with focus on renewable resources • Tailor-made materials for a wide range of industrial applications (composting, packaging, hygiene, agriculture, food serviceware, tires) under the tradename Mater-Bi™ • Focus on research and development as the driving force of Novamont industrial development (>10% of turnover , more than 30% of the human resources dedicated to research) • More than 100 articles, about 80 patent families, 9 awards, >90ML$ of investment NOVAMONT CONFIDENTIAL
  • 6. NOVAMONT PATENT PORTFOLIO 100 2001: EXCLUSIVE LICENCE OF BIOTEC’S PATENTS IN THE SECTOR OF FILM INDUSTRY n° PATENTS 1997: ACQUISITION OF ALL WARNER LAMBERT PATENT PORTFOLIO 0 1989 1991 1993 1995 1997 1999 2001 2003 2005 YEAR NOVAMONT CONFIDENTIAL NOVAMONT CONFIDENTIAL
  • 7. NOVAMONT APPROACH TO BIOPLASTICS TECHNOLOGIES AT LOW ENVIRONMENTAL RENEWABLE IMPACT RESOURCES LIVING CHEMISTRY FOR QUALITY OF LIFE TAILOR MADE MATERIALS FOR APPLICATIONS CONTRIBUTION TOTHE ECONOMICALLY AND SOLUTION OF ENVIRONMENTALLY ENVIRONMENTAL/ SUSTAINABLE TECHNICAL/ ECONOMICAL ISSUES OF A SECTOR OF APPLICATION NOVAMONT CONFIDENTIAL
  • 8. NOVAMONT TECHNOLOGY CORN STARCH KERNEL DESTRUCTURIZED STARCH MILLING + CHEMICAL MODIFICATIONS AMORPHOUS AMYLOSE AND AMYLOPECTINE COMPLEXED STARCH + POLYMERIC COMPLEXING AGENTS NOVAMONT CONFIDENTIAL
  • 9. MATER-BI AEROBIC BIODEGRADATION UNDER CONTROLLED COMPOSTING CONDITIONS EN 13432 100 Biodegradation 90 80 70 (CO2/ThCO2) 60 50 Pure cellulose 40 Mater-Bi(100um) 30 20 Mater-Bi % 10 (1mm) 0 0 10 20 30 40 50 60 Time ( Days) NOVAMONT CONFIDENTIAL
  • 10. MATER-BI GRADES FOR FILM -BIODEGRADATION BEHAVIOUR- TOTALLY BIODEGRADABLE IN DIFFERENT ENVIRONMENTS: • INDUSTRIAL COMPOSTING (EN13432, ASTM 6400-99,UNI15782) • HOME COMPOSTING • SOIL
  • 11. NOVAMONT PLANT IN TERNI CAPACITY: 20000 ton/year CERTIFIED ACCORDING TO ISO 9001 AND 14001 NOVAMONT CONFIDENTIAL
  • 12. MATER-BI GRADES PROCESSING TECHNOLOGIES g in rm o fo m er Film Th es blowing p articl na no extrusion foam ing Injection molding NOVAMONT CONFIDENTIAL
  • 13. NOVAMONT MAIN MARKET SEGMENTS • Agriculture • Composting • Food serviceware • Hygiene • Packaging • Tires biofillers NOVAMONT CONFIDENTIAL
  • 14. MATER-BI GRADES MATER-BI GRADES FOR WASTE BAGS FOR MULCH FILM • Yard waste and lawn & leaf bags • Food and bio-waste bags • Liners for restaurants NOVAMONT CONFIDENTIAL
  • 15. SOME PROPERTIES OF MATER-BI STANDARD FILMS TEST PROCEDURE UNIT MATER-BI PE FILM FILM MFI ASTM D1238 dg/min 2-6 0.1-22 Strenght at break ASTM D882 MPa 25-45 8-16 Elongation at break ASTM D882 % 250-800 150-600 Young’s modulus ASTM D882 MPa 100-450 100-200 Tear strength ASTM D1938 N/m 30-150 60 Processability % 80-100 100 Permeability LYSSY gr30umm2*24h 500-1000 15 Compostability CEN13432 OK COMPOST - DIN54900 DINCERTCO In-use resistance: VGS certificates weeks 1-5 - yard waste NOVAMONT CONFIDENTIAL
  • 16. OTHER MATER-BI APPLICATIONS NOVAMONT CONFIDENTIAL
  • 17. MATER-BI: MAIN CHARACTERISTICS •BIODEGRADABLE AND COMPOSTABLE IN DIFFERENT ENVIRONMENTS •PERFORMANCES COMPARABLE WITH TRADITIONAL PLASTICS •PROCESSABILITY WITH STANDARD MACHINES AS FOR TRADITIONAL PLASTICS •HIGH BREATHABILITY (>1000 gr30um/24h m2 (ISO 2528 condition B) WITH BIOLOGICAL BARRIER •REDUCED ENVIRONMENTAL IMPACT (energy saving, resources saving, reduction of greenhouse gas emissions (epd) ) VS STANDARD AND BIODEGRADABLE NON RENEWABLE PLASTICS
  • 18. ORIGO-BI TM: THE NOVAMONT POLYESTERS FROM RRM A RESULT OF THE INTEGRATION OF NOVAMONT’S TECHNOLOGY ON RENEWABLE RAW MATERIALS FROM VEGETABLE OILS WITH EASTMAN’S TECHNOLOGY PLATFORM (EASTAR-BIO Patent portfolio, Know-how ) (8/2004) NOVAMONT CONFIDENTIAL
  • 19. ORIGO-BITM vs MATER-BITM Environmental Costs vs technical performances Enivronmental Costs COMPLEXING AGENTS ORIGO-BI Mater-Bi Mater-Bi starch Technical Performances NOVAMONT CONFIDENTIAL
  • 20. TENSILE PROPERTIES -MODULUS vs ELONGATION AT BREAK- COMPARATIVE DATA PLA PHB PS M O D U L U S (M P a ) 3000 PET 2000 PP ORIGO-BI 1000 MATER-BI HDPE PBS ORIGO-BI ORIGO-BI MATER-BI PCL ORIGO-BI 0 LDPE EASTAR-BIO MATER-BI 0 100 200 300 400 500 600 700 800 900 ELONGATION AT BREAK (%) NOVAMONT CONFIDENTIAL
  • 21. THE BIOREFINERY INTEGRATED IN THE TERRITORY COMPLEXED STARCH •LOCAL RAW TECHNOLOGY MATERIALS STARCH NOVAMONT •SPECIALIZED CROPS NANOPARTICLES •INNOVATION IN POLYESTERS THE TERRITORY FROM VEGETABLE OILS •TERRITORY AS A LAB S.I.N.C.R.O. •IMPLEMENTATI ON OF MONOMERS FOR POLYESTERS AND 50-50 Joint Venture between ADEQUATE CHEMICAL STANDARDS INTERMEDIATES NOVAMONT and C.A.M.P.O. •READYNESS TO (cooperative of 600 farmers ABSORB NEW belonging to COLDIRETTI) TECHNOLOGIES TRANSFORMATION OF CO/BY- •NEW PRODUCTS IN CO-MONOMERS AND INITIATIVES ENERGY BIOREFINERY
  • 22. CONCLUSIONS 1. MATER-BI : A RANGE OF TAILOR MADE MATERIALS WITH EXCELLENT TECHNICAL PERFORMANCES. 2. PRODUCTS DESIGNED FOR POSITIVE ENVIORNMENTAL IMPACT THROUGH THE FULL LIFE CYCLE (CRADLE TO GRAVE). 3. ORIGO-BITM THE NEW FAMILY OF RENEWABLE POLYESTERS (30-70%) TO ENLARGE THE RANGE OF NOVAMONT’S TAILOR MADE MATERIALS AND TO FURTHER STRENGTHEN TECHNICAL, ECONOMIC AND ENVIRONMENTAL PERFORMANCES NOVAMONT CONFIDENTIAL
  • 23. Thank you! NOVAMONT CONFIDENTIAL

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