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Nano Technology Pipe Coating
 

Nano Technology Pipe Coating

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Hybrid Nano-composite coatings are a high toughness, durable Nano-composite coating that is molecularly bonded to the surface of steel. The coating combines the properties and reliability of ...

Hybrid Nano-composite coatings are a high toughness, durable Nano-composite coating that is molecularly bonded to the surface of steel. The coating combines the properties and reliability of extremely tough, durable, and corrosion resistant engineering thermoplastics, with the abrasion resistance and durability of glass-ceramics. Using proprietary chemistries, this hybrid Nano-composite is applied and molecularly bonded to the surface of steel, forming a permanent, durable, abrasion and corrosion resistant coating.

• True molecular, covalent bonding to the steel surface using advanced coating chemistries and steel surface treatments to produce a true molecular bond that will not fail in service. No undercutting or attach through defects are possible, since the coating is permanently adhered to the surface.

• Extreme toughness and flexibility. By hybridizing the ceramic-like high durability, molecular bonded phase with engineering thermoplastic materials at the Nano-scale, a material with higher ductility than steel, but hardness similar to glass and ceramic materials is created. The unique fusion of high hardness, and durability/resiliency creates an extremely abrasion resistant, yet amazingly resilient surface.

• High hardness and abrasion resistance. Because of the ceramic network of the hybrid Nano-composite coatings, the coatings are nearly as hard as glass, and are largely ceramic. This hardness is combined with the toughness derived from the engineering thermoplastic interpenetrating network and this combination of hardness and toughness is what makes hybrid Nano-composites more abrasion resistant than any other low cost coating solution.

• High temperature stability. Hybrid Nano-composite coatings have been tested in air environments up to temperature extremes of 800F and higher. Long term durability at 400F has been demonstrated in hydroclave testing with our high toughness pipe ID Nano-composite coatings.

• Cost-effective. Because the hybrid Nano-composites are applied and heat-cured similar to fusion bond epoxy coatings, costs are lower than for any similar performing coating system.

• Hydrophobic and omniphobic properties. Base materials are hydrophobic, shedding water and providing very low frictional flow resistance, which can increase flow. Advanced versions in development using high surface energy additives can be made omniphobic, shedding both oil and water fluids.

• Low surface energy and flow resistance: Hybrid Nano-composite coatings fill and smooth surface defects, providing a Nano-smooth surface like glass. This, combined with their extremely low surface energy create a very low flow resistance, reducing pumping losses in long drill strings and production tubing.

Call us for a complimentary consultation at: 405.509.9291 or Email us at: info@ener-corr.com

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    Nano Technology Pipe Coating Nano Technology Pipe Coating Presentation Transcript

    • NanoTech HPCNanoTech HPC Nano Technology Hybrid Pipe CoatingsNano Technology Hybrid Pipe Coatings ““Corrosion/Abrasion Solutions”Corrosion/Abrasion Solutions”
    • Nano Technology… The Next Frontier inNano Technology… The Next Frontier in Science and TechnologyScience and Technology
    •  Are you looking for a penetrating corrosionAre you looking for a penetrating corrosion control solution that offers superior corrosioncontrol solution that offers superior corrosion protectionprotection andand is economical andis economical and environmentally-friendly?environmentally-friendly?
    •  It attaches to all normal metal, glass and plasticIt attaches to all normal metal, glass and plastic substrates utilizing molecular-level penetration andsubstrates utilizing molecular-level penetration and permanent interlocking molecular bonds within thepermanent interlocking molecular bonds within the substrate. The level of porosity and availability of freesubstrate. The level of porosity and availability of free ions in metals dictates the depth of penetration of theions in metals dictates the depth of penetration of the coating into the substrate, regardless of thickness.coating into the substrate, regardless of thickness.
    • →→ Hybrid Nano composite coatings are a high toughness, durable NanoHybrid Nano composite coatings are a high toughness, durable Nano composite coating that is molecularly bonded to the surface of steel.composite coating that is molecularly bonded to the surface of steel. →→ The coating combines the properties and reliability of extremelyThe coating combines the properties and reliability of extremely tough, durable, and corrosion resistant engineering thermoplastics, withtough, durable, and corrosion resistant engineering thermoplastics, with the abrasion resistance and durability of glass-ceramics.the abrasion resistance and durability of glass-ceramics. →→ Using proprietary chemistries, this hybrid Nano composite is appliedUsing proprietary chemistries, this hybrid Nano composite is applied and molecularly bonded to the surface of steel, forming a permanent,and molecularly bonded to the surface of steel, forming a permanent, durable, abrasion and corrosion resistant coating.durable, abrasion and corrosion resistant coating.  Enhanced corrosion resistance,Enhanced corrosion resistance,  Additional hardness for high abrasive atmospheres,Additional hardness for high abrasive atmospheres,  Extreme high heat applications andExtreme high heat applications and  Reduced coefficient of friction.Reduced coefficient of friction.
    •  Environmental problems will no longer be a concernEnvironmental problems will no longer be a concern especially if you are currently using solvent-basedespecially if you are currently using solvent-based technology in your process.technology in your process. Ener-Corr's NanoTechEner-Corr's NanoTech HPC – Nano Technology Hybrid Pipe CoatingHPC – Nano Technology Hybrid Pipe Coating isis water-based, heavy-metal-free and are low in VOCs,water-based, heavy-metal-free and are low in VOCs, with an ultra-low solvent content that requires minimalwith an ultra-low solvent content that requires minimal wastewater treatment.wastewater treatment.  Ener-Corr's NanoTech HPCEner-Corr's NanoTech HPC by its nature will lastby its nature will last significantly longer, be less compromised by bumpssignificantly longer, be less compromised by bumps and scratches to a material’s surface and there is noand scratches to a material’s surface and there is no risk of Nano-particulates being unknowingly releasedrisk of Nano-particulates being unknowingly released into the environment.into the environment. Environmentally Friendly
    •  True molecular, covalent bonding to the steel surface using advanced coatingTrue molecular, covalent bonding to the steel surface using advanced coating chemistries and surface treatments to produce a true molecular bond that won’t failchemistries and surface treatments to produce a true molecular bond that won’t fail in service. The coating is permanently adhered to the surface.in service. The coating is permanently adhered to the surface.  Extreme toughness and flexibility. By hybridizing the ceramic-like high durability,Extreme toughness and flexibility. By hybridizing the ceramic-like high durability, molecular bonded phase with engineering thermoplastic materials at the Nano-molecular bonded phase with engineering thermoplastic materials at the Nano- scale, a material with higher ductility than steel, but hardness similar to glass andscale, a material with higher ductility than steel, but hardness similar to glass and ceramic materials is created.ceramic materials is created.  Exceptional scratch and abrasion resistance.Exceptional scratch and abrasion resistance.  High temperature stability. Temperature extremes of 800F and higher have beenHigh temperature stability. Temperature extremes of 800F and higher have been tested. Long term durability at 400F has been demonstrated in hydroclave testingtested. Long term durability at 400F has been demonstrated in hydroclave testing with our high toughness pipe ID Nano-composite coatings.with our high toughness pipe ID Nano-composite coatings.  Cost-effective solution, increase drill pipe life from 3X to 8X it’s normal life span.Cost-effective solution, increase drill pipe life from 3X to 8X it’s normal life span.  Low VOC emissions (Volatile Organic Compounds).Low VOC emissions (Volatile Organic Compounds).  Maximum protection against salt water, H2S, CO2.Maximum protection against salt water, H2S, CO2.  No negative impact on environment/ecology.No negative impact on environment/ecology.  Hydrophobic and omniphobic properties. Base materials areHydrophobic and omniphobic properties. Base materials are hydrophobic, shedding water and providing very low frictional flow resistance,hydrophobic, shedding water and providing very low frictional flow resistance, which can increase flow.which can increase flow.  Low surface energy and flow resistance: Fills and smooths surface defects,Low surface energy and flow resistance: Fills and smooths surface defects, providing a Nano-smooth surface like glass. This, combined with extremely lowproviding a Nano-smooth surface like glass. This, combined with extremely low surface energy it creates a very low flow resistance, reducing pumping losses insurface energy it creates a very low flow resistance, reducing pumping losses in long drill strings and production tubing.long drill strings and production tubing. NanoTech HPC Properties:
    •  Add all these benefits to the reduced process costsAdd all these benefits to the reduced process costs resulting from less process steps and you have aresulting from less process steps and you have a corrosion control coating that will meet your needs forcorrosion control coating that will meet your needs for environmentally friendliness, improved productenvironmentally friendliness, improved product performance and excellent functional substrateperformance and excellent functional substrate protection.protection.  All-in-all NanoTech HPC is a superior technologyAll-in-all NanoTech HPC is a superior technology solution that delivers asolution that delivers a better protective penetrationbetter protective penetration coatingcoating.. Cost Effective Solution
    • To appreciate the need for this service one must first understand that typicalTo appreciate the need for this service one must first understand that typical untreated pipe costs less than half that of lined pipe, and lined pipe is alsountreated pipe costs less than half that of lined pipe, and lined pipe is also prone to failure. The other issue which makes treated unlined pipe of aprone to failure. The other issue which makes treated unlined pipe of a specific diameter pipe more attractive than lined is the amount of Cubic feetspecific diameter pipe more attractive than lined is the amount of Cubic feet per minute that can flow. Lined pipe of the same dimension always has aper minute that can flow. Lined pipe of the same dimension always has a smaller internal diameter as opposed to untreated pipe, resulting in the linedsmaller internal diameter as opposed to untreated pipe, resulting in the lined pipe producing lower flow rates.pipe producing lower flow rates.
    • As untreated pipe corrodes the internal diameter diminishes thusAs untreated pipe corrodes the internal diameter diminishes thus restricting flow. In the industry this is what contributes to a mechanicalrestricting flow. In the industry this is what contributes to a mechanical depletion curve. Untreated pipes coming out of the original test fielddepletion curve. Untreated pipes coming out of the original test field sometimes have internal diameters as small as a pencil. By protectingsometimes have internal diameters as small as a pencil. By protecting non lined pipe an operator gets higher flow rates and saves on having tonon lined pipe an operator gets higher flow rates and saves on having to frequently replace pipe.frequently replace pipe.
    •  As untreated pipe corrodes, the internal diameter diminishes thusAs untreated pipe corrodes, the internal diameter diminishes thus restricting flow. In the industry, this is what contributes to a mechanicalrestricting flow. In the industry, this is what contributes to a mechanical depletion curve.depletion curve.  Untreated pipes coming out of the original test field sometimes haveUntreated pipes coming out of the original test field sometimes have internal diameters as small as a pencil.internal diameters as small as a pencil.  By protecting non lined pipe an operator gets higher flow rates and savesBy protecting non lined pipe an operator gets higher flow rates and saves on having to frequently replace pipe.on having to frequently replace pipe.  Ener-Corr’s use of its NanoTech HPC coating to treat these pipes hasEner-Corr’s use of its NanoTech HPC coating to treat these pipes has positioned itself to offer this exclusive service to the pipe industry acrosspositioned itself to offer this exclusive service to the pipe industry across the World.the World.
    •  Ener-Corr’s NanoTech HPC coating provides theEner-Corr’s NanoTech HPC coating provides the unique ability to deeply penetrate the substrate, orunique ability to deeply penetrate the substrate, or surface, of the materials to which they are applied andsurface, of the materials to which they are applied and chemically-bind with the many free ions within thechemically-bind with the many free ions within the material as well as on the substrate. This allowsmaterial as well as on the substrate. This allows NanoTech HPC to become a permanent, integral partNanoTech HPC to become a permanent, integral part of the substrate due to the formation of new moleculesof the substrate due to the formation of new molecules driven to reaction completion.driven to reaction completion.
    •  Other Nano-coatings companies use Nano-particulates, such asOther Nano-coatings companies use Nano-particulates, such as Bucky Balls and Carbon Nano-tubes that are applied to theBucky Balls and Carbon Nano-tubes that are applied to the surface of a material using some form of mechanically adhesivesurface of a material using some form of mechanically adhesive technology; the same approach as with conventional coatings.technology; the same approach as with conventional coatings. They do not penetrate into the material to which they are applied,They do not penetrate into the material to which they are applied, and so do not become part of that material.and so do not become part of that material.  As such other, Non-NanoTech HPC coatings will last only as longAs such other, Non-NanoTech HPC coatings will last only as long as the effective life of their adhesive technology before they startas the effective life of their adhesive technology before they start flaking away. They can be compromised by bumps and scratchesflaking away. They can be compromised by bumps and scratches to the materials surface and over time run the very real risk ofto the materials surface and over time run the very real risk of releasing Nano-particulates into the environment.releasing Nano-particulates into the environment.
    •  NanoTech HPC by its nature will last significantly longer, be lessNanoTech HPC by its nature will last significantly longer, be less compromised by bumps and scratches to a material’s surface andcompromised by bumps and scratches to a material’s surface and there is no risk of Nano-particulates being unknowingly releasedthere is no risk of Nano-particulates being unknowingly released into the environment.into the environment.  All-in-all NanoTech HPC is a superior technology solution thatAll-in-all NanoTech HPC is a superior technology solution that delivers a better protective coating.delivers a better protective coating.
    • HARDNESSHARDNESS  Extremely hard and durableExtremely hard and durable Hardness of 9h or higher versions availableHardness of 9h or higher versions available  Exceptional scratch and abrasion resistantExceptional scratch and abrasion resistant ADHESION TO STEELADHESION TO STEEL  Excellent Nano-Technology actually penetrates the steelExcellent Nano-Technology actually penetrates the steel substructure at the molecular level to 30-50% of each surfacesubstructure at the molecular level to 30-50% of each surface treatedtreated COATING THICKNESSCOATING THICKNESS  0.5-3 mil (to suit application)0.5-3 mil (to suit application) COLORCOLOR  Clear (transparent) or pigmentable; tintable; Ultra high glossClear (transparent) or pigmentable; tintable; Ultra high gloss formula availableformula available
    • PIONEERING THE USE OF ADVANCEDPIONEERING THE USE OF ADVANCED NANO-TECHNOLOGY COATINGNANO-TECHNOLOGY COATING  Our penetrate is the new solution to abrasion andOur penetrate is the new solution to abrasion and corrosion extending the performance life ofcorrosion extending the performance life of injection/disposal well tubing, and drill pipe-increasinginjection/disposal well tubing, and drill pipe-increasing your bottom line 3x-8x.your bottom line 3x-8x.  The three different applications listed are to meetThe three different applications listed are to meet specific down-hole environments.specific down-hole environments.
    • SOLUTION CATEGORIESSOLUTION CATEGORIES High Abrasion - Mild Corrosion - D100/D200High Abrasion - Mild Corrosion - D100/D200  An ID, OD penetrant that provides high abrasion & mild corrosionAn ID, OD penetrant that provides high abrasion & mild corrosion protection and resistance to mechanical damageprotection and resistance to mechanical damage  During the application process the product penetrates the tubeDuring the application process the product penetrates the tube insuring no flake in the systeminsuring no flake in the system  The temperature rating: 800FThe temperature rating: 800F  The penetrant does not change the driftThe penetrant does not change the drift  Will not cut the coating by running wire lines & fishing toolWill not cut the coating by running wire lines & fishing tool
    • High Abrasion – Severe CorrosionHigh Abrasion – Severe Corrosion  An ID, OD coating that provides high abrasion & severe corrosionAn ID, OD coating that provides high abrasion & severe corrosion protection and resistance to chemical damagesprotection and resistance to chemical damages  During the application process the product penetrates the tubeDuring the application process the product penetrates the tube insuring no flake in the systeminsuring no flake in the system  Temperature rating: 400FTemperature rating: 400F  Resistance to High CO2, H2S & HCLResistance to High CO2, H2S & HCL  Solids abrasion resistant that is non mechanicalSolids abrasion resistant that is non mechanical
    • For a complimentary consultation contact :For a complimentary consultation contact : Ardie Rah, E.S.P.E., PresidentArdie Rah, E.S.P.E., President 405-509-9291 or Email us405-509-9291 or Email us ardierah@ener-corr.comardierah@ener-corr.com