Smithy PPT

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  • Source: The Economic Times, Kolkata Dt. 01.03.13, Pg. 18
  • Smithy PPT

    1. 1. OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELS FOR CRITICAL APPLICATIONS
    2. 2. ADVANTAGE – Integration  Faster On Time Deliveries  Competitive & Stable Prices  Zero Quality Issues Single Location Integrated Melting, Forging, Heat Treatment & Machining Operations =
    3. 3. According to a recent survey done by the Forging Magazine of USA*, major problems identified by Leading Forgemasters are related to raw materials ADVANTAGE – Raw Materials *Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4
    4. 4. EXPORTING WORLDWIDE The world buys forgings from Europe and China. 80% of our Exports are to Europe & China! Signifying Quality & Cost Effectiveness Exporting to: Australia | Belgium | Brazil | Canada | Chile | China | Finland | France | Germany |Malaysia | Poland | South Africa | United Kingdom| USA
    5. 5. Snapshot - Smithy • Plants • Product Verticals • Gross Investment • Sales (F.Y. 2012-13) • Covered Space • Open Space • Employees • Kolkata International Airport • All weather maritime port • Countries Exported to • Fortune 500 Customers  Two  Three  US$ 40 Mn+  US$ 55 Mn+  Above 275,000 Sq. ft. and expanding  Above a Million Sq. ft.  200+  15 miles  18 miles  14  Many
    6. 6. Corporate Structure Forging and Engineering Products Integrated Melting, Forging, Heat Treatment, Rough & Precision Machining Stocking and Domestic Distributions SMITHY Pronunciation: /’smɪði noun (plural smithies) Denotes our activities: a blacksmith’s workshop; a forge Origin: Middle English, from Old Norse smithja
    7. 7. Production Process Scrap Selection / Blending 100% Radio-Active control Electric Arc Furnace with Eccentric Bottom Tapping for Cleaner Steel Ladle Refining for Precise controls Bottom Poured Ingots with Ingot Casting Car for Ultra Clean Steel Vacuum Degassing – Under 1 torr Process & Technology Forging / Rolling Heat Treatment Rough & Finish Machining Quality Assurance Metallurgical, Chemical, Mechanical & NDT Tests Certifications Despatch
    8. 8. • Electric Arc Melting – 25T / 12MVA, Hydraulically controlled EAF with “Eccentric Bottom Tapping” • Secondary Refining – 25T / 6MVA, LRF • Vacuum Degassing – PLC Controlled automated VD system with Siemens PLC: S-7-300 with Scada software • Teeming Facilities – 100% Bottom Pouring of Ingots using Ingot Casting Car • Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs) • Profiles – Round, Polygonal and Square Production Facilities Captive Steel Mill
    9. 9. Production Facilities Forge Shop • Customized Open Die Forgings up to 8T/pc (17500 lbs) • Shafts & Bars up to 600 mm Ø (24”)
    10. 10. PLC Controlled furnaces – calibrated as per API-6A and BS 28M specifications • Oil and Water quenching facilities • Rapid Quenching with 15T/hr (33000 lbs/hr) capability • 7000 mm (275”) long jobs • Optimum Temperature control within ± 10°C • Heat Treatment up to 15T/pc. (33000 lbs) x 7000mm (275”) long x up to 50T (110000 lbs) batch capacity • Q&T up to 15T/pc. (33000 lbs) x 6000mm (235”) long x 30T (66000 lbs) batch capacity Production Facilities Heat Treatment Shop
    11. 11. Production Facilities Machine Shop • Over 100 Machine Tools • Precision machined mechanical components, spares and assemblies • Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max. (18000 lbs) • Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T max (7800 lbs) • Up to 1350mm (55”) Round / Square with Band Saws from 300mm (12”) to 1350mm (55”) • Conventional and CNC Turning Machines • Horizontal CNC Lathe with milling • Heavy duty Long-Bed Lathes • Vertical Turret Lathe • Plano Miller • Horizontal Borer • Vertical Borer • CNC Vertical Turnmill Center • Milling Machine • Planning Machine • Radial Drill Machine • Hobbing Machine • Broaching Machine • Cylindrical Grinding Machine • Etc.
    12. 12. Metallurgy & QA Description Make Optical Emission Spectrometer Thermo Fisher Scientific, Switzerland Gas Analyzer (H2,O2,N2) LECO, USA C & S Analyzer LECO, USA Mobile Spectrometer Oxford Instrument, Finland Metallurgical Optical Microscope Olympus, Japan Universal Testing Machine FIE Jominy Hardenability Test Metatech, India Impact Testing Machine FTM, India Ultrasonic Flaw Detector KrautKramer, Germany Hardness Measuring Instrument KrautKramer, Germany Yoke Type Magnetic Particle Testing Equipment NDTA, India Prod Type Magnetic Particle Testing Equipment NDTA, India Micro-RSurvey Meter for Detection of Radio- Active Contamination Nucleonix Systems, India Wet Analyzing Laboratory Various BEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES
    13. 13. Accreditations and many more… EMS EMS OHSAS STEEL FORGINGS FOR MARINE APPLICATIONS WORKS APPROVAL WELL KNOWN FORGE (APPROVED FOR BOILERS & PRESSURE VESSELS) WELL KNOWN STEEL MAKER (APPROVED FOR BOILERS & PRESSURE VESSELS) QMS Central Boiler Board, Govt. of India ArcVac ForgeCast Ltd. Vikrant Forge Ltd. ArcVac ForgeCast Ltd. & Vikrant Forge Ltd.
    14. 14. • Defense & Aerospace • Heavy Engineering • Material Handling • Mechanical Power Transmission (Gears and Gear Boxes) • Mining Sector • Oil and Gas Sector • Ports and Yards • Power Sector • Ship Building • Steel Plants • Windmills Industries Served
    15. 15. Global Clientele
    16. 16. Approvals & Accreditations Domestic & International
    17. 17. Reach Us City Office: 12-C, Lord Sinha Road, 2nd Floor, Post Box. No. 9210, Kolkata – 700 071, West Bengal, India Ph: +91 33 2282 7381 Fax: +91 33 2282 7249 Plant: Smithy Industrial Park, N.H.-2, Panchghara, Hooghly – 712 306, West Bengal, India Ph: +91 33 2659 8000 Fax: +91 33 2659 8002 cleansteel@smithy.in | www.arcvacsteel.com

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