Smithy PPT

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  • Source: The Economic Times, Kolkata Dt. 01.03.13, Pg. 18
  • Smithy PPT

    1. 1. OPEN DIE FORGINGS & CUSTOMIZED SPECIALITY STEELS FOR CRITICAL APPLICATIONS
    2. 2. ADVANTAGE – Integration  Faster On Time Deliveries Single LocationIntegrated Melting, Forging,  Competitive & Stable PricesHeat Treatment & Machining = Operations  Zero Quality Issues
    3. 3. ADVANTAGE – Raw Materials According to a recent survey done by the Forging Magazine of USA*, major problems identified by LeadingForgemasters are related to raw materials*Source: http://forgingmagazine.com/feature/2013-business-outlook?page=4
    4. 4. EXPORTING WORLDWIDE The world buys forgings from Europe and China. 80% of our Exports are to Europe & China! Signifying Quality & Cost EffectivenessExporting to: Australia | Belgium | Brazil | Canada | Chile | China | Finland | France | Germany |Malaysia | Poland | South Africa | United Kingdom| USA
    5. 5. India – A Snapshot• Few Facts: – One of the oldest civilization of the world, India is considered to be the ‘Cradle of Civilization’ dating back to 4000 B.C. – However, modern independent India came into being in 1947,now a 65 year young nation – 28 states with Federal Government at the Centre, New Delhi is the capital – If the previous decade belonged to China, the next will be India’s. It is fast emerging as a competitive manufacturing destination with the presence of more than 40% of Fortune 500 companies – Among 5 select nations to have launched satellites in space – Strategic gateway to South-East Asian region – 2nd fastest growing economy in the world, grew at an average rate of 8% between 2003-2011 and now growing at above 6% P. A. – 3rd largest economy in the world in terms of GDP by PPP (IMF, 2012) – 2nd largest English speaking population in the world, only after USA Median Age of Population, in Yrs (For 2010) 45 – 2nd largest Railroad network in the world after Russia 37 35 29 – Adding 750,000 engineering graduates every year 25 – Nation of young people, 50% population below the age of 25 – 2nd largest Facebook user base in the world after USA World India China USA Japan Source: UN
    6. 6. India & USA: Some Similarities• Being oldest and largest democracies in the world, USA and India have much in common than just English Language & Facebook• Both are secular countries with noted tolerance towards people of multi-religion and multi-ethnic background. A melting pot of diverse languages and cultures• The Constitution of both the countries guarantees the freedom of religion, expression and information with strong Judicial system• Like USA, India is also Federation of several states with a Central USA India Government• Defense & Strategic ties between the two nations are growing since the beginning of this century• Hollywood and Bollywood (Indian film industry) are the two largest of its kind in the world with a host of larger than life film stars• USA is amongst India’s top 3 trading partners ($86 Bn in 2011)• US companies are amongst largest investors in india• IBM, an iconic American company has the largest employee base in India outside USA• Many American companies are now household names in India:
    7. 7. Snapshot - Smithy• Plants  Two• Product Verticals  Three• Gross Investment  US$ 40 Mn+• Sales (F.Y. 2012-13)  US$ 55 Mn+• Covered Space  Above 275,000 Sq. ft. and expanding• Open Space  Above a Million Sq. ft.• Employees  200+• Kolkata International Airport  15 miles• All weather maritime port  18 miles• Countries Exported to  14• Fortune 500 Customers  Many
    8. 8. Corporate Structure SMITHY Pronunciation: /’smɪ ði noun (plural smithies) Denotes our activities: a blacksmith’s workshop; a forge Origin: Middle English, from Old Norse smithjaForging and Engineering Products Integrated Melting, Forging, Heat Stocking and Domestic Treatment, Rough & Precision Distributions Machining
    9. 9. Production ProcessProcess & TechnologyScrap Selection / Blending Electric Arc Furnace with Eccentric Ladle Refining for Vacuum Degassing –100% Radio-Active control Bottom Tapping for Cleaner Steel Precise controls Under 1 torr Forging / Rolling Bottom Poured Ingots with Ingot Casting Car for Ultra Clean Steel Heat Treatment Rough & Finish Quality Assurance Certifications Despatch Machining Metallurgical, Chemical, Mechanical & NDT Tests
    10. 10. Production FacilitiesCaptive Steel Mill • Electric Arc Melting – 25T / 12MVA, Hydraulically controlled EAF with “Eccentric Bottom Tapping” • Secondary Refining – 25T / 6MVA, LRF • Vacuum Degassing – PLC Controlled automated VD system with Siemens PLC: S-7-300 with Scada software • Teeming Facilities – 100% Bottom Pouring of Ingots using Ingot Casting Car • Ingots from 0.5T/pc (1100 lbs) to 24T/pc (53000 lbs) • Profiles – Round, Polygonal and Square
    11. 11. Production FacilitiesForge Shop• Customized Open Die Forgings up to 8T/pc (17500 lbs)• Shafts & Bars up to 600 mm Ø (24”)
    12. 12. Production Facilities Heat Treatment ShopPLC Controlled furnaces – calibrated as per API-6Aand BS 28M specifications • Oil and Water quenching facilities • Rapid Quenching with 15T/hr (33000 lbs/hr) capability • 7000 mm (275”) long jobs • Optimum Temperature control within ± 10°C•Heat Treatment up to 15T/pc. (33000 lbs) x7000mm (275”) long x up to 50T (110000 lbs)batch capacity•Q&T up to 15T/pc. (33000 lbs) x 6000mm (235”)long x 30T (66000 lbs) batch capacity
    13. 13. Production Facilities Machine Shop• Over 100 Machine Tools • Conventional and CNC Turning • CNC Vertical Turnmill Center Machines • Milling Machine • Horizontal CNC Lathe with milling • Planning Machine • Heavy duty Long-Bed Lathes • Radial Drill Machine • Vertical Turret Lathe • Hobbing Machine • Plano Miller • Broaching Machine • Horizontal Borer • Cylindrical Grinding Machine • Vertical Borer • Etc.• Precision machined mechanical components, spares and assemblies• Shafts up to 600mm (24”) Ø x 6000mm (315”) long x 8T max. (18000 lbs)• Discs & Rings up to 1550mm (60”) Ø x 450mm (18”) Thk x 3.5T max (7800 lbs)• Up to 1350mm (55”) Round / Square with Band Saws from 300mm (12”) to 1350mm (55”)
    14. 14. Metallurgy & QABEST IN CLASS EQUIPMENTS FROM WORLD’S BEST SOURCES Description MakeOptical Emission Spectrometer Thermo Fisher Scientific, SwitzerlandGas Analyzer (H2,O2,N2) LECO, USAC & S Analyzer LECO, USAMobile Spectrometer Oxford Instrument, FinlandMetallurgical Optical Microscope Olympus, JapanUniversal Testing Machine FIEJominy Hardenability Test Metatech, IndiaImpact Testing Machine FTM, IndiaUltrasonic Flaw Detector KrautKramer, GermanyHardness Measuring Instrument KrautKramer, GermanyYoke Type Magnetic Particle Testing Equipment NDTA, IndiaProd Type Magnetic Particle Testing Equipment NDTA, IndiaMicro-RSurvey Meter for Detection of Radio- Nucleonix Systems, IndiaActive ContaminationWet Analyzing Laboratory Various
    15. 15. Accreditations QMS EMS WELL KNOWN STEEL MAKER (APPROVED FOR EMS OHSAS BOILERS & PRESSURE VESSELS) WELL KNOWN FORGE STEEL FORGINGS Central Boiler (APPROVED FOR FOR MARINE Board, BOILERS & APPLICATIONS Govt. of India PRESSURE VESSELS) WORKS APPROVAL ArcVac ForgeCast Ltd. Vikrant Forge Ltd. and many more… ArcVac ForgeCast Ltd. & Vikrant Forge Ltd.
    16. 16. Industries Served• Defense & Aerospace• Heavy Engineering• Material Handling• Mechanical Power Transmission (Gears and Gear Boxes)• Mining Sector• Oil and Gas Sector• Ports and Yards• Power Sector• Ship Building• Steel Plants• Windmills
    17. 17. Global Clientele
    18. 18. Approvals & AccreditationsDomestic & International
    19. 19. Products and ApplicationsMain Shafts for Windmills
    20. 20. Products and ApplicationsWheels & Axles for Stacker Re-claimer
    21. 21. Products and ApplicationsBucket Wheel Shaft Assembly for Stacker Re-claimer
    22. 22. Products and ApplicationsWheels & Wheel Assemblies for Cranes
    23. 23. Products and ApplicationsEccentric Shaft for Jaw Crushers
    24. 24. Products and ApplicationsGear Blanks for Windmill Gearboxes
    25. 25. Products and ApplicationsSemi Finished Couplings for Power Transmission
    26. 26. Products and ApplicationsSlab Caster Rolls for Steel Plants
    27. 27. Reach UsCity Office: Plant:12-C, Lord Sinha Road, Smithy Industrial Park,2nd Floor, Post Box. No. N.H.-2, Panchghara,9210, Kolkata – 700 071, Hooghly – 712 306,West Bengal, India West Bengal, IndiaPh: +91 33 2282 7381 Ph: +91 33 2659 8000Fax: +91 33 2282 7249 Fax: +91 33 2659 8002 cleansteel@smithy.in | www.arcvacsteel.com

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