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Presentation quenching oil



Oilmax is a leading manufacturer of Centrifugal Oil Cleaners for Industrial Oil Cleaning applications like Wire Drawing, Quenching, Fastener Manufacturing, Bright Bar Manufacturing etc. We also ...

Oilmax is a leading manufacturer of Centrifugal Oil Cleaners for Industrial Oil Cleaning applications like Wire Drawing, Quenching, Fastener Manufacturing, Bright Bar Manufacturing etc. We also retrofit Centrifuges on Marine Engines, Construction/Mining Equipments, Trucks and Buses.
Oilmax will help you to "Use your OILMAXimum". Thereby helping you to save on Oil Expenses and also protecting environment.



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Presentation  quenching oil Presentation quenching oil Document Transcript

    • FOR Quenching Oil
  • Oilmax Centrifugal Oil Cleaner Installation On Quenching Oil Tank Sludge Collected In Centrifuge Rotor
  • Installation On Quenching Oil Tank Sludge Collected In Centrifuge Rotor
  • Quenching Filtration During quenching, the oil becomes contaminated with scales, soot & degradation products, which interfere with the performance of the oil and may result in unsatisfactory surface appearance or lower physical properties than specified. Removal of these contaminants by filtration or centrifuging is necessary to restore the oil to a satisfactory condition for trouble free quenching and good product quality.
  • Advantages Of Centrifuge
    • Soot particles up to sub - micronic level are removed from quenching oil.
    • This results in better confirmation of cooling rate with TTD diagrams.
    • Oxidation of oil is substantially reduced, hence frequent top-ups are not required.
    • In absence of soot, dis-colorization of work piece is eliminated.
    • Sludge is caused by Quench Oil Thermal and Oxidative Degradation.
  • Sludge
    • One of the greatest problems with quench oils is sludge formation.
    • The presence of sludge may cause non-uniform heat transfer, increased thermal gradients and increased cracking and distortion.
    • Sludge may also plug filters and foul heat-exchanger surfaces.
    • The loss of heat-exchanger efficiency can cause overheating, excessive foaming and fires.
    • Centrifugal force is capable of removing a wide range of particles extending into sub-micron range.
    • With its advanced design, centrifugal forces 2000 times greater than gravity are created in centrifuge rotor, which separates out the particles from oil.
    • Centrifugal cleaner works on the reaction turbine principle.
    • Oil enters the centrifuge under pressure and passes into the rotor via a hollow shaft.
    • The pressure and the flow are converted into rotational energy as the oil escapes thru’ the two jets, producing speeds up to 7000 RPM.
    • The resultant centrifugal force removes dirt from the oil depositing it on the inner wall of the rotor.
    • Clean oil returns to the sump by gravity.
    Centrifugal Force
  • Performance Report
  • Installation List Federal Mogul Goetz – Patiala x 2 Turbo Industries – Ludhiana Milestone Gear – Goratiwala Vira Autoparts – Ludhiana Eicher Tractors (Gear Divn) – Parwanoo Bajaj Sons – Ludhiana Sonalika Tractors – Hoshiarpur Accord Industries – Ludhiana Sonalika Tractors – Patna Kay – Jay Forgings – Ludhiana N Shriram Pistons, Bhiwadi Nicks India – Ludhiana Shriram Pistons, Ghaziabad Hard Castle Petrofer – Mumbai New Allenberry Works – Rudrapur Amtek Auto – Bhopal Bajaj Motors – Rudrapur Arasana Industries – Mumbai Escorts – Faridabad Hightech Gears, Bhiwadi New Allenberry Works – Faridabad Shivam Autotech, Haridwar Sadhu Forgings – Faridabad x 2 Metro Forge, Alwar Shankar Forging – Faridabad x 2 Sona Okegawa – Gurgaon Acufab – Faridabad JMT Auto, Jamshedpur X 2 Shiva Hardwell – Faridabad Ford India Ltd., Chennai X 3 Units Nirupam Engineers – Ghaziabad x 2 Hyundai Motors, Kachipuram Lakshmi Precision (LPS) – Rohtak Indo Chains – Raipur Micron Precision, Rohtak ABC Bearings – Bharuch Deepak Fasteners – Ludhiana x 3 Bharat Forge – Pune D F L Fasteners – Ludhiana SKF Bearings – Pune GNA Auto - Ludhiana Simmonds Marshall – Pune Rockman Industries – Ludhiana Alfa Heat Tech – Pune Highway Industries – Ludhiana APS Heat Treaters – Pune
  • Jyoti Heat Treaters – Pune Elecon – Anand S K S Fasteners – Pune Rolcon Engineering Co. – Anand Preci Forge & Gears – Pune SKP Bearings – Surendranagar Echjay Forgings - Khopoli Metal Heat Enterprises , Belgaum Padmavati Forge – Kolhapur Thermomet – Belgaum Flame Industries – Kolhapur Fair Field Atlas – Belgaum Sai Udyog – Kolhapur Stump, Schuele – Bangalore x 2 Mahabal Auto – Miraj Universal carburizing – Bangalore Unique Treatments – Nasik Deepak Tools, Bangalore M. D. Industries – Nasik Therelek Engineers, Bangalore Shareen Auto – Nasik HEM Industries – Silvassa Induction Hardening - Nasik N H B Ball Bearings – Navsari Mahindra Sona - Nasik N N Precision Bearings - China Atlas Copco – Nasik Facor Steel – Nagpur Fine Thread - Rajkot Ravi Corporation – Rajkot Bhawani Heat Treatments – Rajkot Bhawani Industries – Rajlot Bhuwaneshwari Heat Treaters - Rajkot Maheshwari Carburising – Baroda WI Heat Treaters – Anand Metal Treat – Anand