1. Complied by:
Prof. Vijaya Agarwala BE, MTech, PhD
Professor and Head, Center of Excellence Nanotechnology
&
Professor, Metallurgical and Materials Engineering and
IIT Roorkee
MT201B: Materials Science
L-3, T-1, P-0
4 credits: CWS-25%, MTE-25%, ETE-50%
2. Materials Science 2
lntroduction to Crystallography:
Crystal defects: point defects, line defects, dislocations surface defects
and volume defects;
Principles of Alloy Formation : primary and intermediate phases, their
formation, solid solutions, Hume Rothery rules,
Binary Equilibria: Binary phase diagrams involving isomorphous, eutectic,
peritectic and eutectoid reactions. phase rule, lever rule, effect of non-
equilibrium cooling on structure and distribution of phases. Some
common binary phase diagrams viz : Cu-Ni, Al-Si, Pb-Sn, Cu-Zn, Cu-Sn
and Fe-C and important alloys belonging to these systems;
3. The shell model of the atom in which electrons are confined to live within
certain shells and in subshells within shells
5. Fig 1.8
The formation of ionic bond between Na and Cl atoms in NaCl. The attraction
Is due to coulombic forces.
Materials Science
6. Fig 1.10
Sketch of the potential energy per ion-pair in solid NaCl. Zero energy
corresponds to neutral Na and Cl atoms infinitely separated.
Materials Science
7. Materials Science Fig 1.12
The origin of van der Walls bonding between water molecules.
(a) The H2O molecule is polar and has a net permanent dipole moment
(b) Attractions between the various dipole moments in water gives rise to
van der Walls bonding
8. Materials Science 8
Covalent bonding
-sharing of electron
-strong bond, so high MP
-directional, low electrical conductivity
Metallic Bonding
-random movements of electron, electron cloud
-high electrical conductivity
9. Crystal Systems
• Most solids are crystalline with their atoms arranged in a
regular manner.
• Long-range order : the regularity can extend throughout the
crystal.
• Short-range order : the regularity does not persist over
appreciable distances. eg. amorphous materials such as glass
and wax.
• Liquids have short-range order, but lack long-range order.
• Gases lack both long-range and short-range order
Ref: http://me.kaist.ac.kr/upload/course/MAE800C/chapter2-1.pdf
9Materials Science
10. Crystal Structures (Contd…)
• Five regular arrangements of lattice points that can
occur in two dimensions.
(a) square; (b) primitive rectangular;
(c) centered rectangular; (d) hexagonal;
(e) oblique.
10Materials Science
14. Number of lattice points per cell
Where,
Ni = number of interior points,
Nf = number of points on faces,
Nc = number of points on corners.
14Materials Science
16. Any of the fourteen Bravais lattices may be referred to a
combinatin of primitive unit cells.
Face centered cubic lattice
shown may be referred to
the primitive cubic cell and
rhombohedral cell
(indicated by dashed lines,
its axial angle between a is
600, and each of its side is
√2 a, where a is the lattice
parameter of cubic cell.
16Materials Science
33. 5
• Rare due to poor packing (only Po has this structure)
• Close-packed directions are cube edges.
• Coordination # = 6
(# nearest neighbors)
(Courtesy P.M. Anderson)
SIMPLE CUBIC STRUCTURE (SC)
33Materials Science
Polonium is a chemical element with the symbol Po
and atomic number 84, discovered in 1898 by Marie
and Pierre Curie. A rare and highly radioactive
element ...
34. 6
• APF for a simple cubic structure = 0.52
Adapted from Fig. 3.19,
Callister 6e.
ATOMIC PACKING FACTOR
34Materials Science
35. • Coordination # = 8
7
Adapted from Fig. 3.2,
Callister 6e.
(Courtesy P.M. Anderson)
• Close packed directions are cube diagonals.
--Note: All atoms are identical; the center atom is shaded
differently only for ease of viewing.
BODY CENTERED CUBIC STRUCTURE (BCC)
35Materials Science
36. a
R
8
• APF for a body-centered cubic structure = 0.68
Unit cell contains:
1 + 8 x 1/8
= 2 atoms/unit cell
Adapted from
Fig. 3.2,
Callister 6e.
ATOMIC PACKING FACTOR: BCC
36Materials Science
37. 9
• Coordination # = 12
Adapted from Fig. 3.1(a),
Callister 6e.
(Courtesy P.M. Anderson)
• Close packed directions are face diagonals.
--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.
FACE CENTERED CUBIC STRUCTURE (FCC)
37Materials Science
38. Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
10
• APF for a body-centered cubic structure = 0.74
Adapted from
Fig. 3.1(a),
Callister 6e.
ATOMIC PACKING FACTOR: FCC
38Materials Science
39. 14
Example: Copper
Data from Table inside front cover of Callister (see next slide):
• crystal structure = FCC: 4 atoms/unit cell
• atomic weight = 63.55 g/mol (1 amu = 1 g/mol)
• atomic radius R = 0.128 nm (1 nm = 10 cm)-7
Compare to actual: Cu = 8.94 g/cm3
Result: theoretical Cu = 8.89 g/cm3
THEORETICAL DENSITY,
39Materials Science
43. 18
• Most engineering materials are polycrystals.
• Nb-Hf-W plate with an electron beam weld.
• Each "grain" is a single crystal.
• If crystals are randomly oriented,
overall component properties are not directional.
• Crystal sizes typ. range from 1 nm to 2 cm
(i.e., from a few to millions of atomic layers).
Adapted from Fig.
K, color inset pages of
Callister 6e.
(Fig. K is courtesy of
Paul E.
Danielson, Teledyne
Wah Chang Albany)
1 mm
POLYCRYSTALS
43Materials Science
44. 19
• Single Crystals
-Properties vary with
direction: anisotropic.
-Example: the modulus
of elasticity (E) in BCC iron:
• Polycrystals
-Properties may/may not
vary with direction.
-If grains are randomly
oriented: isotropic.
(Epoly iron = 210 GPa)
-If grains are textured,
anisotropic.
200 m
Data from Table
3.3, Callister 6e.
(Source of data is
R.W.
Hertzberg, Deformatio
n and Fracture
Mechanics of
Engineering
Materials, 3rd
ed., John Wiley and
Sons, 1989.)
Adapted from Fig.
4.12(b), Callister 6e.
(Fig. 4.12(b) is
courtesy of L.C. Smith
and C. Brady, the
National Bureau of
Standards,
Washington, DC [now
the National Institute
of Standards and
Technology,
Gaithersburg, MD].)
SINGLE VS POLYCRYSTALS
44Materials Science
45. Face-Centered Cubic
Nanoparticles
• Figure (a) shows the 12 neighbors that surround an atom
(darkened circle) located in the center of a cube for a FCC lattice.
• Figure (b) presents another perspective of the 12 nearest neighbors.
These 13 atoms constitute the smallest theoretical nanoparticle for an
FCC lattice.
• Figure (c) shows the 14-sided polyhedron, called a
dekatessarahedron, that is generated by connecting the atoms with
planer faces
45Materials Science
46. If another layer of 42 atoms is layed around the 13-atom
nanoparticle, one obtains a 55-atom nanoparticle with the
same dekatessarahedron shape.
Lager nanoparticles with the same polyhedral shape are
obtained by adding more layers, and the
sequence of numbers in the resulting particles, N
N=1, 13, 55, 147,.., which are called structural magic numbers.
46Materials Science
47. Atoms in nano clusters
• For n layers, the number of
atoms N and the number of
atoms on the surface Nsurf
in this FCC nanoparticle is
given by the formula,
N = 1/3(10 n3 −15 n2 +11 n −3)
Nsurf =10n2 − 20n +12
47Materials Science
48. Atomic packing
• In two dimensions the most efficient way to pack identical circles is
equilateral triangle arrangement shown in figure (a).
• A second hexagonal layer of spheres can be placed on top of the first
to form the most efficient packing of two layers, as shown in figure (b).
• For efficient packing, the third layer can be placed either above the
first layer with an atom at the location indicated by T or in the third
possible arrangement with an atom above the position marked by X on
the figure.
• In the first case a hexagonal lattice with a hexagonal close packed
(HCP) structure is generated, and in the second case a face-centered
cubic lattice results.
48Materials Science
49. Voids
X on figure is called an
octahedral site
The radius(aoct) of octahedral
site is = 0.41421ao
where ao is the radius of
the spheres.
There are also smaller
sites, called tetrahedral
sites, labeled T
This is a smaller site since its
radius aT= 0.2247ao
49Materials Science
57. Lattice
directions- MI
The direction of any line
in a lattice
may be described by first
drawing a line through
the origin parallel
to the given line and
then giving the
coordinates of any point
on the line
through the origin.
-smallest integer value
- Negative directions are
shown by bars eg.
0,0,0
-
57Materials Science
58. Plane designation by Miller indices
-Miller indices are always cleared of
fractions
- If a plane is parallel to a given
axis, its fractional intercept on that
axis is taken as infinity, Miller index
is zero
- If a plane cuts a negative axis, the
corresponding index is negative
and is written with a bar over it.
-Planes whose indices are the
negatives of one another are
parallel and lie on opposite sides of
the origin, e.g., (210) and (-2ī0).
-- Planes belonging to the same
family is denoted by curly bracket ,
{hkl}
58Materials Science
59. Fig 1.41
Labeling of crystal planes and typical examples in the cubic lattice
Materials Science
62. The hexagonal unit cell :
Miller –Bravais indices of planes and directions
63Materials Science
63. Zone= zonal planes + zonal axis
-Zone axis and (hkl) the zonal plane
All shaded planes belong to the same zone
i.e parallel to an axis called zone axsis 64Materials Science
u v w
h1 k1 l1
h2 k2 l2
76. Elastic stress field responsible for electron scattering and
increase in electrical resistivity
lattice strain around dislocation
80Materials Science
109. Definition of Phase:
• A phase is a region of material that is chemically
uniform, physically distinct, and (often)
mechanically separable.
• A phase is a physically separable part of the
system with distinct physical and chemical
properties. System - A system is that part of the
universe which is under consideration.
• In a system consisting of ice and water in a
glass jar, the ice cubes are one phase, the water
is a second phase, and the humid air over the
water is a third phase. The glass of the jar is
another separate phase.
115Materials Science
110. Gibbs' phase rule proposed by Josiah Willard Gibbs
The phase rule is an expression of the number of variables
in equation(s) that can be used to describe a system in equilibrium.
Degrees of freedom, F
F = C − P + 2
Where,
P is the number of phases in thermodynamic equilibrium with each other
C is the number of components
116Materials Science
111. Phase rule at constant pressure
• Condensed systems have no gas phase. When their
properties are insensitive to the (small) changes in
pressure, which results in the phase rule at constant
pressure as,
F = C − P + 1
117Materials Science
116. The Lever Rule
Finding the amounts of phases in a two phase region:
1. Locate composition and temperature in diagram
2. In two phase region draw the tie line or isotherm
3. Fraction of a phase is determined by taking the
length of the tie line to the phase boundary for the
other phase, and dividing by the total length of tie
line
The lever rule is a mechanical
analogy to the mass balance
calculation. The tie line in the
two-phase region is analogous to
a lever balanced on a fulcrum.
122Materials Science
124. Fig 1.69
Materials Science
The equilibrium phase diagram of the Pb-Sn alloy.
The microstructure on the left show the observations at various points during the cooling
of a 90% Pb-10% Sn from the melt along the dashed line (the overall alloy composition
remains constant at 10% Sn).
Pb-Sn system
127. Formation of nano crystallites/ grains
Nuclei of the solid phase form and they grow to
consume all the liquid at the solidus line.
13 atoms constitute to a theoretical nano-
particle for a FCC lattice having two layers. 55
and 147 atoms for 3 and 4 layer clusters.
If the size of the crystallites are in the nanometer
range, they are called nanocrystals/grains.
High temperature structure
can be retained at lower
temperature by quenching.
133Materials Science
128. Single crystal
A single crystal solid is a material in
which the crystal lattice of the entire
sample is continuous
no grain boundaries- grain boundaries can
have significant effects on the physical
and electrical properties of a material
single crystals are of interest to electric
device applications
135Materials Science