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Schmalz mhvt-pjm-120626025108-phpapp01



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  • 1. Ergonomic Handling SolutionsVacuum Handling Systems Schmalz India Pvt Ltd – 20-04-2009, PJM
  • 2. Company FactsEstablished: J. Schmalz GmbH in 1910 by Johannes Schmalz Schmalz India in 1999Market importance: World market leader in the area of vacuum clamping technology. Worlds leading supplier of vacuum technology for automation and handling tasksInnovation indicators: 150 industrial property rights awardedInstallations in India: More than 250 systems successfully installed. Ergonomic Handling Solutions 2
  • 3.  Vacuum Components  Suctions Pads  Vacuum generators  Ejectors  Grippers Handling Systems  Vacuum Tube Lifter – “Jumbo”  VacuMaster Vacuum Clamping Systems Ergonomic Handling Solutions 3
  • 4. The Complete Range Vacuum Components Ergonomic Handling Solutions 4
  • 5. Suction Pads  1mm dia to 400mm dia  Different Materials (SI, NBR, Neuprene, Polyurethene, Viton…)  Different shapes ( bellow, oval,round )  Different Applications (metal sheets, paper, plastic…….)  High Temp pads upto 600 deg C  Pads for oily sheet metal  Foam seals for gripping uneven surface Ergonomic Handling Solutions 5
  • 6. Vacuum Generators Vacuum switch Blow-off valve LED indicator Suction valve Optional: integrated air saver Additional output signal Body with integrated non-return valve Silencer Integrated power blow-off function Filter (SMP) Ergonomic Handling Solutions 6
  • 7. Magnetic GrippersOperation with Compressed Air / Vacuum Ergonomic Handling Solutions 7
  • 8. Components Applications Automatic Sheet Transfer System Robot handling pressed sheet metal Ergonomic Handling Solutions 8
  • 9. Vacuum Components Application : Press Automation Ergonomic Handling Solutions 9
  • 10. Vacuum Tube Lifter “Jumbo” Ergonomic Handling Solutions 10
  • 11. Vacuum Tube lifter “Jumbo” JumboHandy (Pistol Grip) JumboSprint Capacities : 20kgs to 300kgs Lifting speeds upto 70 mts/min Travel length Maximum 50mts JumboErgo Ergonomic Handling Solutions 11
  • 12. Application Examples– Vacuum Tube Lifter “Jumbo” Ergonomic Handling Solutions 12
  • 13. FM - Universal Gripper Only 50% of Gripper needs to be closed for the integrated valves to activate and lift the workpiece Ergonomic Handling Solutions 13
  • 14. Jumbo Applications Carton Boxes containing Air Conditioner weighing upto 80kgs Picture tube HandlingCarton Boxes containing Refrigerators Ergonomic Handling Solutions 14
  • 15. Jumbo ApplicationsThe grippers are designed specially for different surfaces Ergonomic Handling Solutions 15
  • 16. Vacuum Tube Lifter “ Jumbo” Carton Boxes containing washing Machines HDPE Sacks containing chemicals Ergonomic Handling Solutions 16
  • 17. VacuMaster Ergonomic Handling Solutions 17
  • 18. VacuMasterCapacities : 125 – 2000KgsLarge Vacuum ReservoirApplications :Metal sheetsCheckered PlateWooden BoardsDrumsTelevisionPicture tube Ergonomic Handling Solutions 18
  • 19. VacuMaster CoilThree independentlayers of Vacuumfor different sizes ofcoils Ergonomic Handling Solutions 19
  • 20. VacuMaster Light Works with Compressed Air supply for loads upto 100 kgs Ergonomic Handling Solutions 20
  • 21. VacuMaster - Eco No Power Supply Required No Compressed Air Required Handling Capacity upto 1000kgs Specific Applications  Glass Sheets  Metal sheets  Drums  Cabinets / boxes  Stone Ergonomic Handling Solutions 21
  • 22. Crane systems Bridge Crane Steel Aluminium 19. Februar 2013 Ergonomic Handling Solutions 22
  • 23. Vacuum Clamping Systems Ergonomic Handling Solutions 23
  • 24. VacuClamp / VacuBlocks Vacuum Clamping Systems are the intelligent answer to constantly increasing demands for productivity and economic use of CNC machine tools Gripping of Glass Sheets for edge grinding Wooden boards gripping for cutting on CNC Ergonomic Handling Solutions 24
  • 25. Schmalz Vacuum Clamping SystemThe solution for Metal IndustryClamping work pieces with vacuumby the use of a Matrix-Plate!For 2 m2 clamping area – 63 m3/h vacuum Pump is required Ergonomic Handling Solutions 25
  • 26. Schmalz Vacuum Clamping System Possible solutions for clamping with a Matrix-Plate Simple workpiece: Complex workpiece: • Simple geometrical structure • Complex geometrical structure • Few webs and apertures • Many webs and apertures • Web width > 30 mm • Web width < 30 mm Recommendation: Recommendation:  Grid 25x25 mm  Grid 12,5x12,5 mm Ergonomic Handling Solutions 26
  • 27. Some Handling Applications  Plastic molded parts  Glass Sheets  Sheet Metal for press automation  Ampules  Printing Paper  Sacks – HDPE, Paper, Jute  Batteries  Coils  Wooden Boards, timber  Metal sheets, perforated and checkered plates, thin sheets  Glossy, painted products  Drums  Stone, Granite, Marble  Carton boxes , regular, unevenly filled  Food products, eggs, cheese, cans, bottles, etc.  CD / DVD  White goods (Washing Machine, TV sets, computers, Air conditioner, etc)  Veneers / Card board Please let us know your applications, we will find a suitable solution for you Ergonomic Handling Solutions 27
  • 28. Thank You Ergonomic Handling Solutions 28