Schmalz mhvt-pjm-120626025108-phpapp01

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Schmalz mhvt-pjm-120626025108-phpapp01

  1. 1. Ergonomic Handling SolutionsVacuum Handling Systems Schmalz India Pvt Ltd – 20-04-2009, PJM
  2. 2. Company FactsEstablished: J. Schmalz GmbH in 1910 by Johannes Schmalz Schmalz India in 1999Market importance: World market leader in the area of vacuum clamping technology. Worlds leading supplier of vacuum technology for automation and handling tasksInnovation indicators: 150 industrial property rights awardedInstallations in India: More than 250 systems successfully installed. Ergonomic Handling Solutions 2
  3. 3.  Vacuum Components  Suctions Pads  Vacuum generators  Ejectors  Grippers Handling Systems  Vacuum Tube Lifter – “Jumbo”  VacuMaster Vacuum Clamping Systems Ergonomic Handling Solutions 3
  4. 4. The Complete Range Vacuum Components Ergonomic Handling Solutions 4
  5. 5. Suction Pads  1mm dia to 400mm dia  Different Materials (SI, NBR, Neuprene, Polyurethene, Viton…)  Different shapes ( bellow, oval,round )  Different Applications (metal sheets, paper, plastic…….)  High Temp pads upto 600 deg C  Pads for oily sheet metal  Foam seals for gripping uneven surface Ergonomic Handling Solutions 5
  6. 6. Vacuum Generators Vacuum switch Blow-off valve LED indicator Suction valve Optional: integrated air saver Additional output signal Body with integrated non-return valve Silencer Integrated power blow-off function Filter (SMP) Ergonomic Handling Solutions 6
  7. 7. Magnetic GrippersOperation with Compressed Air / Vacuum Ergonomic Handling Solutions 7
  8. 8. Components Applications Automatic Sheet Transfer System Robot handling pressed sheet metal Ergonomic Handling Solutions 8
  9. 9. Vacuum Components Application : Press Automation Ergonomic Handling Solutions 9
  10. 10. Vacuum Tube Lifter “Jumbo” Ergonomic Handling Solutions 10
  11. 11. Vacuum Tube lifter “Jumbo” JumboHandy (Pistol Grip) JumboSprint Capacities : 20kgs to 300kgs Lifting speeds upto 70 mts/min Travel length Maximum 50mts JumboErgo Ergonomic Handling Solutions 11
  12. 12. Application Examples– Vacuum Tube Lifter “Jumbo” Ergonomic Handling Solutions 12
  13. 13. FM - Universal Gripper Only 50% of Gripper needs to be closed for the integrated valves to activate and lift the workpiece Ergonomic Handling Solutions 13
  14. 14. Jumbo Applications Carton Boxes containing Air Conditioner weighing upto 80kgs Picture tube HandlingCarton Boxes containing Refrigerators Ergonomic Handling Solutions 14
  15. 15. Jumbo ApplicationsThe grippers are designed specially for different surfaces Ergonomic Handling Solutions 15
  16. 16. Vacuum Tube Lifter “ Jumbo” Carton Boxes containing washing Machines HDPE Sacks containing chemicals Ergonomic Handling Solutions 16
  17. 17. VacuMaster Ergonomic Handling Solutions 17
  18. 18. VacuMasterCapacities : 125 – 2000KgsLarge Vacuum ReservoirApplications :Metal sheetsCheckered PlateWooden BoardsDrumsTelevisionPicture tube Ergonomic Handling Solutions 18
  19. 19. VacuMaster CoilThree independentlayers of Vacuumfor different sizes ofcoils Ergonomic Handling Solutions 19
  20. 20. VacuMaster Light Works with Compressed Air supply for loads upto 100 kgs Ergonomic Handling Solutions 20
  21. 21. VacuMaster - Eco No Power Supply Required No Compressed Air Required Handling Capacity upto 1000kgs Specific Applications  Glass Sheets  Metal sheets  Drums  Cabinets / boxes  Stone Ergonomic Handling Solutions 21
  22. 22. Crane systems Bridge Crane Steel Aluminium 19. Februar 2013 Ergonomic Handling Solutions 22
  23. 23. Vacuum Clamping Systems Ergonomic Handling Solutions 23
  24. 24. VacuClamp / VacuBlocks Vacuum Clamping Systems are the intelligent answer to constantly increasing demands for productivity and economic use of CNC machine tools Gripping of Glass Sheets for edge grinding Wooden boards gripping for cutting on CNC Ergonomic Handling Solutions 24
  25. 25. Schmalz Vacuum Clamping SystemThe solution for Metal IndustryClamping work pieces with vacuumby the use of a Matrix-Plate!For 2 m2 clamping area – 63 m3/h vacuum Pump is required Ergonomic Handling Solutions 25
  26. 26. Schmalz Vacuum Clamping System Possible solutions for clamping with a Matrix-Plate Simple workpiece: Complex workpiece: • Simple geometrical structure • Complex geometrical structure • Few webs and apertures • Many webs and apertures • Web width > 30 mm • Web width < 30 mm Recommendation: Recommendation:  Grid 25x25 mm  Grid 12,5x12,5 mm Ergonomic Handling Solutions 26
  27. 27. Some Handling Applications  Plastic molded parts  Glass Sheets  Sheet Metal for press automation  Ampules  Printing Paper  Sacks – HDPE, Paper, Jute  Batteries  Coils  Wooden Boards, timber  Metal sheets, perforated and checkered plates, thin sheets  Glossy, painted products  Drums  Stone, Granite, Marble  Carton boxes , regular, unevenly filled  Food products, eggs, cheese, cans, bottles, etc.  CD / DVD  White goods (Washing Machine, TV sets, computers, Air conditioner, etc)  Veneers / Card board Please let us know your applications, we will find a suitable solution for you Ergonomic Handling Solutions 27
  28. 28. Thank You Ergonomic Handling Solutions 28

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