By  Salman SHAHID Gul ZEB
<ul><ul><li>Toughness ? </li></ul></ul><ul><ul><li>Types of matrices. </li></ul></ul><ul><ul><li>Mechanism of toughening <...
<ul><li>Toughness is the deformation energy dissipated up to the beginning of failure.( by the frame work of fracture mech...
<ul><li>1. Brittle amorphous polymers, such as PS and SAN, with low  impact strengths </li></ul><ul><li>Pseudo-ductile eng...
<ul><li>The main aim of the rubber modification of thermoplastic homopolymers is to improve their toughness.  </li></ul><u...
<ul><li>Rubber-like materials have long chains with higher flexibility and mobility which are joined in network. </li></ul...
<ul><li>Molecular entanglements in a high molecular weight polymer. </li></ul><ul><li>Molecular entanglements locked by cr...
<ul><li>A network is obtained by the linking of polymer chains together, and this linkage may be either chemical or physic...
<ul><li>Well dispersed rubber particles are able to induce in the thermoplastic matrix different mechanisms of toughening:...
<ul><li>Breaking of secondary bonds along the planes normal to the maximum tensile axis.  </li></ul><ul><ul><li>Planner cr...
<ul><li>Crazing:  </li></ul><ul><li>Crazing is a brittle mechanisms leading to the small ductility of most base polymers <...
<ul><li>Figure: Schematic representation of the crazing phenomenon.  </li></ul><ul><li>( a) Crazed specimen subjected to a...
<ul><li>In homogeneous polymers shear deformation consists of a distortion of the body shape without significant volume va...
 
<ul><li>TEM image showing the prevention of growth craze due to filled rubber particles. </li></ul>
Rubber particles Shear band crazing
<ul><li>The choice between both deformation mechanisms depends on: </li></ul><ul><li>Matrix’s chemistry (Secondary relatio...
<ul><li>Elastic deformation </li></ul><ul><li>Plastic strain softening  </li></ul><ul><li>3. Strain hardening of the yield...
<ul><li>There are two extremes for architecture of Rubber particles. </li></ul><ul><li>Bulk or pelletized elastomeric comp...
 
<ul><li>Homogeneous Particles </li></ul><ul><li>Good toughening agent </li></ul><ul><li>Deleterious  effects on matrix sti...
 
<ul><li>Glass transition temperature. </li></ul><ul><li>Independent of the type of deformation process, whether crazing or...
 
<ul><li>In this context two thing are very important. </li></ul><ul><li>1. Adhesion  </li></ul><ul><li>Good adhesion:  Int...
 
<ul><li>In addition to adhesion grafting is also important for the dispersion of rubber particles.  </li></ul>
<ul><li>In brittle homopolymers as in PS, crazing is the dominating deforming process. </li></ul><ul><li>It was observed e...
 
<ul><li>In Pseudo-ductile materials shear is dominant mechanism of deformation. It is observed that smaller particles bett...
<ul><li>Generally saying, polymers are inherently brittle and crazing is always dominant but if chemistry of the structure...
<ul><li>Rubber particles must be at least slightly cross-linked, otherwise the rubber phase loses its individual particula...
 
<ul><li>A thermoplastic elastomer (TPE) is generally considered a  bimicrophasic material  that exhibits rubber elasticity...
Thermoplastic Elastomers (TPe) Tailor made properties by varying the ratio of two phases(hard and soft) . Upper service te...
Rigid domain (physical crosslinking) Soft amorphous domain
<ul><li>(1) Simple processing.  </li></ul><ul><li>(2) Shorter fabrication times. </li></ul><ul><li>(3) There is little or ...
<ul><li>1- Styrenic block copolymers(SBCs) </li></ul><ul><li>2- Dynamic vulcanizates (TPVs)  </li></ul><ul><li>3-  Polyami...
<ul><li>A substantial portion of industrially produced TPEs is represented by block copolymers, consisting of two or more ...
<ul><li>Styrenic block copolymers (SBCs) are based on </li></ul><ul><li>simple molecules of the type A–B–A, where A is pol...
Schematic of a styrene–butadiene–styrene  block copolymer
Changes in morphology of an A–B–A block copolymer as a function of composition
 
 
<ul><li>Two types of compatibility </li></ul><ul><ul><li>Thermodynamic  </li></ul></ul><ul><ul><li>Technological </li></ul...
<ul><li>If polymers are thermodynamically compatible, i.e.  miscible ,  their intimate mixture exists as a single phase. F...
<ul><li>Ideal elastomeric rubber-plastic blend  would comprise finely divided rubber particles dispersed in a relatively s...
<ul><li>If two polymers are said to be  technologically compatible ,  it merely means that their blends are technologicall...
<ul><li>We can improve the properties of blends prepared by simple melt blending by  </li></ul><ul><ul><li>Dynamic vulcani...
<ul><li>Mixing  as well as selective crosslinking of the rubber are superimposed processes that happen in the melt-mixing ...
<ul><li>Lower permanent set </li></ul><ul><li>Improved mechanical properties (tensile </li></ul><ul><li>strength, elongati...
 
Torque-time characteristics of a dynamic vulcanization process in an internal mixer. PP/EPR 40:60, peroxidic cross-linked....
 
Effect of mixing time on the phase morphology of Brabender-mixed EPDM/BR blends (a) 5 min (3300X), (b) 15 min (3300X), (c)...
<ul><li>Rubber-plastic blends have generally been prepared by melt-mixing techniques.  </li></ul><ul><li>Melt-mixing has b...
<ul><li>In some blends, the rubber can be slightly cross-linked by the action of an organic peroxide. </li></ul><ul><li>A ...
<ul><li>After sufficient melt-mixing to form a well-mixed blend, vulcanizing agents (curatives, crosslinkers) are added. <...
PP, PE, PA, SAN, ABS, PC, and PS. Diene rubber, such as  NR, SBR, PBD, BR, EPDM.
Continuous PP phase  Dispersed EPDM First commercial TPV:  PP-EPDM ( Santoprene® ) Crystalline Tm ~ 160°C
Stress-strain behavior of a non- reactive and a dynamic vulcanized PP-EPR blend: PP/EPR 40:60. Effect of polypropylene con...
 
 
 
<ul><li>Modes of reuse : </li></ul><ul><li>Use as generic plastic  >  recycled TPE +  Virgin </li></ul><ul><li>Use of mixe...
<ul><li>Properties equal to thermoset elastomers </li></ul><ul><li>Improved processing & increasing fabrication methods  <...
<ul><li>Handbook of Elstomers 2 nd  edition, Anil K. Bhowmick H. L. Stephens  2001 Mercel Dekker . </li></ul><ul><li>Mecha...
 
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Impact Modification Of Thermoplastics

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  • Due to the diversity of the topic we mainly focus on the mechanism behind the impact modification and some important features of elastomeric phase. Most of the example you have seen during the course.
  • It is desirable for plastics articles to be able to withstand cracking when subject to minor impact. Failure to resist cracking is a common feature of plastics and this discuss the way in which polymers can be used as toughening additives to overcome the problem. Several thermoplastics, both of the commodities kind [polystyrene (PS), polyacrylonitrile (PAN), polymethylmethacrylate (PMMA), polypropylene (PP), polyvinylchloride (PVC) etc.] and engineering polymers [polyamides (PA), polyesters (PE), polycarbonates (PC), polyimides (PI), polysulfones (PSF), polyoxymethylene (POM), polyphenylene oxide (PPO) etc.] exhibit glass transition temperatures (T,) higher than or close to room temperature (R.T.). As a consequence they show, at R.T. or below it, the shortcoming of brittle impact behaviour, which limits their commercial end-uses. Three main classes of polymer matrices can be identified with respect to their failure characteristics:
  • Rubber-like materials consist of relatively long polymeric chains having a high degree of flexibility and mobility, which are joined into a network structure. The flexibility and mobility allow for a very high deformability. When subjected to external stresses, the long chains may alter their configuration rather rapidly because of the high chain mobility. When the chains are linked to a network structure, the system has solid-like features, where the chains are prevented from flowing relative to each other under external stresses. As a result, a typical rubber may be stretched up to 10 times its original length. On removal of the external forces, it is rapidly restored to its original dimensions, with essentially no residual or non recoverable strain.
  • In this fig a, shows the physical entanglements due to high molecular weight characteristerized by the molecular weight between the entanglements. This molecular weight is a characteristic of the structure chemistry e.g for PE&gt; Me =4000 and for PS&gt; Me= 35000. In fig b there shows some crosslinked elastomers and many of these links are permanent. The higher the degree of crosslinking higher the thermoset behavior of the rubber.
  • In amorphous polymers with limited amounts of crosslinking , loading may cause the breaking of secondary bonds that lead to the nucleation of special type of damage called Crazing. Crazes are planner crack like defects perpendicular to direction of maximum principal stress and diffusion of light by crazes show stress whitening. Rubber particles can cause multicraze initiation and termination mechanism, capable of dissipating large impact energies. Crazes initiate within the matrix at the rubber particle equators where a very high stress concentration is built up through the application of an impulsive external load; they undergo termination during their propagation when they impinge upon neighbouring rubber particles. A craze is similar to a microcrack but differs in being bridged across by several microfibrils, made by oriented polymer chains, which can sustain a certain load. The molecular weight (M.W.) of the matrix is an important parameter for crazing: below a critical M.W., in fact, no chain entanglements and therefore no stable crazes can be formed. The fracture under a sufficiently high load is determined by the rupture of the craze fibrils, once a crack of critical size has been developed.
  • The two sides of the cracks are attached to the thread like structures called fibrils. The crazing cause the dilatation of structures and induce some ductility of materix. The fig on the left shows the TEM micrograph for the crazing zone.
  • Fig ( a) shows the Crazing normal to the tensile force F. Fig (b) Section of a craze with fibrils, strained by the tensile force F. Fig (c) shows the Multi crazing induced by rubber particles.
  • In homogeneous polymers shear deformation consists of a distortion of the body shape without significant volume variation. In semicrystalline materials shear yielding is very localized and occurs by slip on particular planes of maximum shear stress. In non-crystalline materials the shear yielding is much more diffuse than in the previous case, requiring large co-operative chain movements. In toughened materials a diffused shear yielding is the main energy dissipation phenomenon, preceded or followed by rubber particle cavitation. Particle cavitation induces a stress whitening effect, visible along the largest deformation patterns of the body. In matrices that are inherently shear yielding, impact modifiers act as stress concentrators where shear bands are Initiated. Semiductile polymer matrices , such as PVC, ABS, PC, PA, PE, PI and PSF undergo diffuse shear yielding.
  • Fig a shows the crazes in the Rubber modified sPS after deformation at room teperature. In fig b the deformation morphology of same material deformed at 110 C is shown by the formation of herringbone pattern caused by shear yielding.
  • Fig shows shows the termination of crazes impinged by the rubber particles. When the polymer material tends to craze, rubber particles by blonting the neck of the crack (the sharpness reduction) prevents the large cracks that could develop instable cracks.
  • Molecular orientation of within the shear band, roughly parallel to the applied stress’ is normal to the plane of the crazes. This induces a synergetic effect by which shear bands can stop the growth of crazes increasing the material toughness.
  • If the molecules in the host materix are flexibel under test condition, shearing dominates like in PC and PVC at room temperature. These polymers show, below their Tg a secondary relaxation process(define below) which indicates some segmental mobility of their back bone chains between this lower temperature and Tg. On the other hand stiff polymers like PS,PSAN with out this type of sec.relaxation process preferentially deform by crazing. Secondary relaxation temperature: at which the polymer changes from brittle to ductile and is a function of intrinsic flexibility or rigidity of the coiled (Co) chains at 1 HZ frequency the corelation is given by Tb/Tg = 0.135 +0.082 Co (by Souheng Wu)
  • Elastic deformation, resulting in the generation of stress concentrations around the rubber particles, and (in some cases) cavitation in the rubber particles. Plastic strain softening, characterized by local yielding of the matrix, through multiple crazing (fibrillated or homogeneous crazes), extensive shear yielding, or some combination of both . Strain hardening of the yield zone, a process to which stretching of the rubber phase to very high strains makes a significant contribution
  • Figures show the typical architecture of two types of rubber particles in the matrix of nylon-6 fo same loading. Figure on the left shows the homogeneous particles and figure on right shows the core shell particle.
  • Homogeneous Because they contain more rubber flexibility. Because of soft rubber phase the stiffness of material decreases. Small homogeneous particles are better for the shearing so less crazing. Small partcles on the destroyed surfaces are less distinguished than the large particles. Better gloss due to small particles Core/Shell Because they contain thin shell of rubber so low toughening. As the core of the particles contain the hard phase usually of matrix material that maintain the hardness of the matrix. By making the thickness of rubbery shell comparable to the wave length of light we can have transparent rubber toughened materials
  • Figure shows the salami type particle. The intermediate architecture between the two extreams. Here the hard phase diffuse into the soft phase in case of better cohesion and chemistry. These give both properties of Homogeneous and core/ shell particle. Especially used for PS ans ABS.
  • Independent of the type of deformation process, whether crazing or shearing, T application should be above T glass transition of rubber to be effective :first to generate stress concentration around the particles because of its low stiffness and second to reduce the stress intensity of the materix by the internal cavitation/stretching.
  • Figure at the top shows the transition of brittle nylon to tough nylon structure at the Tg of the rubber phase. This transition is known as the BD transition. Mean the rubbers become effective after its Tg as explained in previous slides. The fig at the bottom shows temperature dependence of damping coefficient Tan delta and we can see that tan delta is max in the BD transition range.
  • For the good toughness of rubber filled plastics the adhesion between the particles and Matrix should be very strong. If this compatibility is present, then the molecules at the interface can interdiffuse for good cohesion. The effective part of this grafting covers the surface of the rubber particles like a shell. If there is no grafting between the particles and matrix then the crack propagate around the particle. If there is no good adhesion between the particles and matrix the particles tends to agglomerate that reduces their efficiency as toughening agent because less mirocrazing.
  • Fig at the top show the example of interdiffusion of PS into Pbu rubber in case of HIPS. These type of rubber particles are knows as salami particles. Two figures at the bottom show the difference of matrix failure because of the difference of adhesion. The figure on the left shows the fracture surfaces of rubber modified polymer. At the fracture surface, these particles can be detected very well, because the crack propagated around the particles. There is no bonding between the matrix and the particles. Figure on the right shows the material in which there is good adhesion between the rubber particles and matrix . Consequently the crack has propagated preferentially straight forward through the rubber particles. This difference in the fracture surfaces is also reflected in the impact strength of these two materials.
  • It can be seen from the figs a &amp; b that due to agglomeration some part of the matrix remained unstrained and do not play role in the energy dessipation so show lower impact strength. The figure on the right shows the matrix with good distribution of rubber particles and as it can be seen that multicrazes are produced that leads to higher impact energies.
  • In brittle polymers such as PS &amp; ABS as crazing is the dominant deforming process. Figure shows a transmission electron micrograph of a mixture of small and large particles in HIPS which was deformed only 2.6% it can observed that larger salami type particles play more better role than the smaller particles at same loading. This was also experimentally proved by Okamato.
  • In pseudo ductile materials shear is the dominant mechanism of deformation. It is observed that smaller better handle the shear than the large particles. If the particles are small and the distance between the particles is low then instead of original plane strain a plane stress field is built up that is ideal for shearing. The constraint is further reduced by voids/cavitation and ductility is increased. In semi ductile materials like PMMA better results were obtained with mixed size particles in the range of 300 – 600 nm.
  • In the non-annealed HIPS numerous voids and crazes have developed these deformation structures developed much less in the annealed sample thus reducing the impact strength of the sample. The embrittlement reduced the Impact strength of HIPS from 72 to 58 J/m 2 .
  • The polystyrene phase, which is present as a minor part of the total volume consists of separate spherical regions (domains). These domains are attached to the ends of elastomeric chains and form in this way multifunctional junction points similar to cross-links in a conventionally vulcanized elastomer (vulcanizate). The difference is that these cross-links are of a physical nature that is in contrast to the chemical nature of cross-links in the vulcanizate and therefore considerably less stable. At ambient temperatures, this block copolymer behaves in many ways like vulcanized rubber. When it is heated, the polystyrene domains soften, the network becomes weaker, and eventually the material is capable of flowing, and when it is cooled again, its original elastomeric properties are regained as the polystyrene domains become rigid.
  • The figure shows the stress strain curve for the SBS with different ratios of styrene content as it can be seen from the graph that with the increase of styrene content (hard phase) the % elongation decreases.
  • Figure shows the change in morphology with time in dynamic vulcanization. Finally we get a morphology of dispersed rubber phase in the continuous phase of matrix(hard phase).
  • The figure shows the change of torque as a function of time. Initially the torque goes up due to the mixing of virgin materials. After sufficient mixing the toque becomes constant. After 6 minutes the torque again increases due to the addition of POX and that enhances the crosslinking density with time.
  • Figure shows the change of morphology with time during the mixing in dynamic vulcanization. The morphology is changing form co-continuous phases to dispersed rubber phase. Also it can be seen from the fig k and l that the blends show compatible behaviour with good adhesion and dispersion of rubber phase.
  • Impact Modification Of Thermoplastics

    1. 1. By Salman SHAHID Gul ZEB
    2. 2. <ul><ul><li>Toughness ? </li></ul></ul><ul><ul><li>Types of matrices. </li></ul></ul><ul><ul><li>Mechanism of toughening </li></ul></ul><ul><ul><li>Architecture of Rubber particles </li></ul></ul><ul><ul><li>Influence of Structure and properties of rubber </li></ul></ul><ul><ul><li>Thermoplastic elastomers </li></ul></ul><ul><ul><li>Styrenic block copolymers </li></ul></ul><ul><ul><li>Thermoplastic vulcanizates </li></ul></ul>Salman SHAHID Gul ZEB
    3. 3. <ul><li>Toughness is the deformation energy dissipated up to the beginning of failure.( by the frame work of fracture mechanics) </li></ul><ul><li>How to measure: </li></ul>Most accessible measurements are the notched Izod and Charpy protocols
    4. 4. <ul><li>1. Brittle amorphous polymers, such as PS and SAN, with low impact strengths </li></ul><ul><li>Pseudo-ductile engineering polymers, such as PC, PA, PI, PE, PP and PSF. </li></ul><ul><li>3. Polymers, such as PMMA, POM, and PVC, exhibiting fracture behavior intermediate between types 1 and 2. </li></ul>
    5. 5. <ul><li>The main aim of the rubber modification of thermoplastic homopolymers is to improve their toughness. </li></ul><ul><li>Methods to increase the toughness </li></ul><ul><li>Copolymerization </li></ul><ul><li>Incorporation of a second phase like other thermoplastics </li></ul><ul><li>Inorganic materials </li></ul><ul><li>Very small voids and spherical rubber particles. </li></ul><ul><li>The last mechanism is mostly used. </li></ul>
    6. 6. <ul><li>Rubber-like materials have long chains with higher flexibility and mobility which are joined in network. </li></ul><ul><li>Due to higher mobility the chain alter their configuration rather fast so able to bear higher loads. </li></ul><ul><li>On removal of the external forces, it goes back to original dimensions with non recoverable strain. </li></ul>
    7. 7. <ul><li>Molecular entanglements in a high molecular weight polymer. </li></ul><ul><li>Molecular entanglements locked by cross-linking. </li></ul>
    8. 8. <ul><li>A network is obtained by the linking of polymer chains together, and this linkage may be either chemical or physical. Physical linking can be obtained by </li></ul><ul><li>(1) Absorption of chains onto the surface of </li></ul><ul><li>finely divided particulate fillers; </li></ul><ul><li>(2) Formation of small crystallite </li></ul><ul><li>(3) Coalescence of ionic centers; and </li></ul><ul><li>(4) Coalescence of glassy blocks. </li></ul>
    9. 9. <ul><li>Well dispersed rubber particles are able to induce in the thermoplastic matrix different mechanisms of toughening: </li></ul><ul><li>1. crazing; </li></ul><ul><li>2. shear yielding and rubber particle cavitation; </li></ul><ul><li>3. combined crazing and shearing yielding. </li></ul>
    10. 10. <ul><li>Breaking of secondary bonds along the planes normal to the maximum tensile axis. </li></ul><ul><ul><li>Planner crack like defects </li></ul></ul><ul><ul><li>Stress whitening of material </li></ul></ul><ul><ul><li>High stress concentration </li></ul></ul><ul><li>Toughening particles > multiple craze </li></ul><ul><li>Formation elastomeric nature > prevents the growth of large crazes </li></ul>
    11. 11. <ul><li>Crazing: </li></ul><ul><li>Crazing is a brittle mechanisms leading to the small ductility of most base polymers </li></ul>TEM micrograph of crazing zone
    12. 12. <ul><li>Figure: Schematic representation of the crazing phenomenon. </li></ul><ul><li>( a) Crazed specimen subjected to a tensile force F. </li></ul><ul><li>(b) Section of a craze with fibrils, strained by the tensile force F. </li></ul><ul><li>(c) Multi craze mechanism induced by the presence of rubber particles in a rigid matrix. </li></ul>
    13. 13. <ul><li>In homogeneous polymers shear deformation consists of a distortion of the body shape without significant volume variation. </li></ul><ul><li>In toughened materials> diffused shear yielding, followed by rubber particle cavitation. </li></ul><ul><li>PVC, ABS, PC, PA, PE, PI and PSF undergo diffuse shear yielding. </li></ul>
    14. 15. <ul><li>TEM image showing the prevention of growth craze due to filled rubber particles. </li></ul>
    15. 16. Rubber particles Shear band crazing
    16. 17. <ul><li>The choice between both deformation mechanisms depends on: </li></ul><ul><li>Matrix’s chemistry (Secondary relation temp> see foot note) </li></ul><ul><li>Rubber phase </li></ul><ul><li>Generally, crazing prevails at </li></ul><ul><li>low temperatures </li></ul><ul><li>high deformation rates . </li></ul><ul><li>Shearing </li></ul><ul><li>Above the glass transition </li></ul><ul><li>Low deformation rates </li></ul><ul><li>Wu criteria </li></ul><ul><li>Polymers with a critical entanglement density above 0.15 mmol/cc should deform by shearing and below this critical level by crazing </li></ul>Crazing because the chains have not enough time to rearrange under the stress field. If have time then shear yielding
    17. 18. <ul><li>Elastic deformation </li></ul><ul><li>Plastic strain softening </li></ul><ul><li>3. Strain hardening of the yield zone </li></ul>
    18. 19. <ul><li>There are two extremes for architecture of Rubber particles. </li></ul><ul><li>Bulk or pelletized elastomeric compounds (homogeneous particles) </li></ul><ul><li>core/ shell particles </li></ul><ul><li>In Core/shell particles, cores is often formed from matrix material and is covered with a thin layer rubbery shell, which is grafted with an outer second shell. </li></ul>
    19. 21. <ul><li>Homogeneous Particles </li></ul><ul><li>Good toughening agent </li></ul><ul><li>Deleterious effects on matrix stiffness </li></ul><ul><li>Less stress whitening. </li></ul><ul><li>Good weatherability. </li></ul><ul><li>Better gloss </li></ul><ul><li>Core/shell particles </li></ul><ul><li>less efficient as toughening agents </li></ul><ul><li>Less deleterious effect on matrix stiffnes. </li></ul><ul><li>For transparent toughened polymers. </li></ul>Comparison
    20. 23. <ul><li>Glass transition temperature. </li></ul><ul><li>Independent of the type of deformation process, whether crazing or shearing, </li></ul><ul><li>T application > T glass transition of rubber </li></ul><ul><li>(mean should be in the BD transition). </li></ul>
    21. 25. <ul><li>In this context two thing are very important. </li></ul><ul><li>1. Adhesion </li></ul><ul><li>Good adhesion: Interdiffusion of phases thus good toughening </li></ul><ul><li>Agglomeration </li></ul><ul><li> large agglomerates are ineffective in toughening </li></ul>
    22. 27. <ul><li>In addition to adhesion grafting is also important for the dispersion of rubber particles. </li></ul>
    23. 28. <ul><li>In brittle homopolymers as in PS, crazing is the dominating deforming process. </li></ul><ul><li>It was observed experimentally that larger salami type particles play more better role than the small particles (at same composition) for same conditions. </li></ul>
    24. 30. <ul><li>In Pseudo-ductile materials shear is dominant mechanism of deformation. It is observed that smaller particles better handle the shear than large particles. </li></ul><ul><li>In semi ductile materials like PMMA better results were obtained with mixed size particles 300nm to 600nm. </li></ul>
    25. 31. <ul><li>Generally saying, polymers are inherently brittle and crazing is always dominant but if chemistry of the structure allows shearing (through secondary relaxation process) then shear yielding is dominant. </li></ul>
    26. 32. <ul><li>Rubber particles must be at least slightly cross-linked, otherwise the rubber phase loses its individual particular structure in processing and is transferred, e.g., to an interpenetrating network. But with increase of the degree of crosslinking the brittle strength of the material decreases. </li></ul>
    27. 34. <ul><li>A thermoplastic elastomer (TPE) is generally considered a bimicrophasic material that exhibits rubber elasticity over a specified service temperature range but at elevated temperature can be processed as a thermoplastic </li></ul>
    28. 35. Thermoplastic Elastomers (TPe) Tailor made properties by varying the ratio of two phases(hard and soft) . Upper service temperature  softening point of the hard phase. Low temperature properties  controlled largely by the soft segments.
    29. 36. Rigid domain (physical crosslinking) Soft amorphous domain
    30. 37. <ul><li>(1) Simple processing. </li></ul><ul><li>(2) Shorter fabrication times. </li></ul><ul><li>(3) There is little or no compounding. </li></ul><ul><li>(4) reusing scrap as with thermoplastics. </li></ul>Advantages of TPes <ul><li>They melt at elevated temperatures </li></ul><ul><li>They may require drying before processing </li></ul><ul><li>There is a limited number of low modulus compounds </li></ul>Disadvantages of TPe
    31. 38. <ul><li>1- Styrenic block copolymers(SBCs) </li></ul><ul><li>2- Dynamic vulcanizates (TPVs) </li></ul><ul><li>3- Polyamide TPEs </li></ul><ul><li>4- Copolyester elastomers (COPEs) </li></ul><ul><li>5- Thermoplastic polyolefins (RTPOs); and </li></ul><ul><li>6- Ionomeric TPEs </li></ul>
    32. 39. <ul><li>A substantial portion of industrially produced TPEs is represented by block copolymers, consisting of two or more polymer chains attached at their ends. Most block copolymers are prepared by Anionic polymerization and controlled polymerization . </li></ul>
    33. 40. <ul><li>Styrenic block copolymers (SBCs) are based on </li></ul><ul><li>simple molecules of the type A–B–A, where A is polystyrene and B is an elastomeric segment </li></ul><ul><li>The most common structure of SBCs is that where the elastomeric segment is a polydiene </li></ul><ul><li>Polybutadiene </li></ul><ul><li>Polyisoprene </li></ul><ul><li>Example SBS, SEBS, SIS </li></ul><ul><li>S : Styrene </li></ul><ul><li>B : Butadiene </li></ul><ul><li>EB : Hydrogenated butadiene </li></ul>
    34. 41. Schematic of a styrene–butadiene–styrene block copolymer
    35. 42. Changes in morphology of an A–B–A block copolymer as a function of composition
    36. 45. <ul><li>Two types of compatibility </li></ul><ul><ul><li>Thermodynamic </li></ul></ul><ul><ul><li>Technological </li></ul></ul>
    37. 46. <ul><li>If polymers are thermodynamically compatible, i.e. miscible , their intimate mixture exists as a single phase. For this case </li></ul><ul><li>Unlike the case of monomeric materials, the entropy of mixing of polymers is very low. </li></ul><ul><li>it would be best that the enthalpy of mixing, be negative (i.e., that mixing be exothermic). </li></ul><ul><li>It would be required that unlike polymer molecules associate with one another more strongly than do like polymer molecules </li></ul>Polymers are rarely Thermodynamically compatible
    38. 47. <ul><li>Ideal elastomeric rubber-plastic blend would comprise finely divided rubber particles dispersed in a relatively small amount of plastic </li></ul><ul><li>Practically the “ideal” case proposed above could arise as a result of the polymers being thermodynamically incompatible </li></ul><ul><li>low T g of the rubber phase would be maintained because of the relative purity of the rubber phase; yet the high T g of the hard phase could be retained for structural integrity over a useful temperature range </li></ul>
    39. 48. <ul><li>If two polymers are said to be technologically compatible , it merely means that their blends are technologically useful. </li></ul><ul><li>Technological compatibilization, then, is any process that improves the properties of a blend to make it more useful. </li></ul><ul><li>Compatibilization techniques for improving such mixtures may be mechanical or chemical in nature </li></ul><ul><li>Such techniques generally do not make the mixtures become miscible, i.e compatible in thermodynamic sense </li></ul>
    40. 49. <ul><li>We can improve the properties of blends prepared by simple melt blending by </li></ul><ul><ul><li>Dynamic vulcanization </li></ul></ul><ul><ul><li>(the process of crosslinking the rubber phase during its melt-mixing with the plastic material) </li></ul></ul><ul><ul><li>Technological compatibilization </li></ul></ul><ul><ul><li>(by addition (or in situ formation) of small amounts of block copolymers, which contain blocks of each of the polymers to be compatibilized) </li></ul></ul>
    41. 50. <ul><li>Mixing as well as selective crosslinking of the rubber are superimposed processes that happen in the melt-mixing process called dynamic vulcanization. </li></ul><ul><li>Rubber particles cross-linking </li></ul><ul><li>Embedded in less viscous thermoplastic component </li></ul>
    42. 51. <ul><li>Lower permanent set </li></ul><ul><li>Improved mechanical properties (tensile </li></ul><ul><li>strength, elongation at break) </li></ul><ul><li>Better fatigue resistance </li></ul><ul><li>Lower swelling in fluids, such as hot oils </li></ul><ul><li>Higher melt strength </li></ul><ul><li>Improved utility at elevated temperatures </li></ul><ul><li>Greater stability of phase morphology in the </li></ul><ul><li>melt </li></ul><ul><li>Greater melt strength </li></ul><ul><li>More reliable processing characteristics in </li></ul><ul><li>melt processing. </li></ul>
    43. 53. Torque-time characteristics of a dynamic vulcanization process in an internal mixer. PP/EPR 40:60, peroxidic cross-linked. Points a to l: times of sampling.
    44. 55. Effect of mixing time on the phase morphology of Brabender-mixed EPDM/BR blends (a) 5 min (3300X), (b) 15 min (3300X), (c) 30 min (10,000X)
    45. 56. <ul><li>Rubber-plastic blends have generally been prepared by melt-mixing techniques. </li></ul><ul><li>Melt-mixing has been accomplished by various mixing devices </li></ul><ul><ul><li>Two-roll mills </li></ul></ul><ul><ul><li>Twin-screw extruders </li></ul></ul>
    46. 57. <ul><li>In some blends, the rubber can be slightly cross-linked by the action of an organic peroxide. </li></ul><ul><li>A disadvantage of the process of vulcanizing rubber before mixing it with polyolefin is that the compositions generally contain rather large rubber particles. </li></ul>
    47. 58. <ul><li>After sufficient melt-mixing to form a well-mixed blend, vulcanizing agents (curatives, crosslinkers) are added. </li></ul><ul><li>Vulcanization then occurs while mixing continues. </li></ul><ul><li>The more rapid the rate of vulcanization, the more rapid the mixing must be to ensure good fabricability of the final blend composition. </li></ul>
    48. 59. PP, PE, PA, SAN, ABS, PC, and PS. Diene rubber, such as NR, SBR, PBD, BR, EPDM.
    49. 60. Continuous PP phase Dispersed EPDM First commercial TPV: PP-EPDM ( Santoprene® ) Crystalline Tm ~ 160°C
    50. 61. Stress-strain behavior of a non- reactive and a dynamic vulcanized PP-EPR blend: PP/EPR 40:60. Effect of polypropylene concentration of EPDM/PP thermoplastic vulcanizate
    51. 65. <ul><li>Modes of reuse : </li></ul><ul><li>Use as generic plastic > recycled TPE + Virgin </li></ul><ul><li>Use of mixed plastic > e.g improve properties of TPOs </li></ul><ul><li>Use in energy recovery > little sulfur, better incineration </li></ul>
    52. 66. <ul><li>Properties equal to thermoset elastomers </li></ul><ul><li>Improved processing & increasing fabrication methods </li></ul><ul><li>Tailor made properties > transparency, adhesion and compatibility </li></ul><ul><li>Struggling for potential application > Artificial implants </li></ul><ul><li> > Biological adhesives </li></ul><ul><li> > Soft tissue replacements. </li></ul>
    53. 67. <ul><li>Handbook of Elstomers 2 nd edition, Anil K. Bhowmick H. L. Stephens 2001 Mercel Dekker . </li></ul><ul><li>Mechanical properties of polymers based on Nanostructure and Morphology edited by G. H. Michler F. J. Baltá-Calleja </li></ul><ul><li>Handbook of Thermoplastic Elastomers by Jiri George Drobny Drobny Polymer Associates. </li></ul><ul><li>Micro and Nanostructured Multiphase Polymer Blend Systems Phase Morphology and Interfaces Edited by Charef Harrats, Sabu Thomas and Gabriel Groeninckx . </li></ul><ul><li>Polymer Blends Handbook 3 rd volume edited by L. A. Utracki </li></ul><ul><li>Current Topics in Elastomers research edited by Anil K. Bhowmick. </li></ul><ul><li>Modern Styrenic Polymers: polystyrenes and styrenic copolymers edited by Jhon Scheirs ExcelPlas. </li></ul>
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