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iMAN PMS (Mr. System Co. Production Monitoring System)
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iMAN PMS (Mr. System Co. Production Monitoring System)

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iMAN PMS is our PMS a short for Production Monitoring and Management System, it is the System that enables you as a factory owner or manager to monitor all the activities in your planet in addition ...

iMAN PMS is our PMS a short for Production Monitoring and Management System, it is the System that enables you as a factory owner or manager to monitor all the activities in your planet in addition for this it facilities and manages all the activities involved with the production process including:- (Sales – Planning – Production – Quality Control – Technical Office – Dispatching).

-PMS summarizes all the operations that involve the production process in easy and efficient way, with PMS you will able to Monitor and Report

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iMAN PMS (Mr. System Co. Production Monitoring System) iMAN PMS (Mr. System Co. Production Monitoring System) Presentation Transcript

  • Mr.System Co.
  • Agenda About Mr. System Co. Introduction Problems & Difficulties causes wastes COST OF POOR QUALITY What is PMMS PMMS Advantages & Features What We Need to Implement PMS and PMMS ? PMMS Implementation Phases. The Management of the Project Who will benefit from using Our Contracting, Training, Maintenance Methodology Real Data Simulation .
  • About Mr. System Co. Future is so close Company information •Mr. System Co. is a company that presents industrial and programming solutions. •That aims to improve the industrial and business field in Egypt. •Attributed to our group of talented, experienced and highly motivated individuals that combines engineering and technical expertise with the ability to be creative and dynamic team members and leaders, we are driven to provide quality, innovative and timely solutions to clients in a collaborative environment that values open communication creativity, integrity and diversit. Company information •Mr. System Co., a premier systems integrator and solution provider, supplies the Middle East market with the latest technologies. •At Mr. System Co., we believe that human capital investment is a major foundation for success. •Every member of the organization plays a role in implementing our strategy which has been set to boost the heartbeat of transformation.
  • Company Information Values and Vision We offer integrated, end-to-end solutions and services that assist our clients in running their businesses with maximum efficiency and reliability. We strive to maintain an open, honest, trustworthy, creative and friendly environment that empowers our people and encourages them to achieve their full potential. Mission and Goals To be recognized and valued as one of the premier Systems Solution Provider in the region in our fields of choice Our mission is to contribute to local and regional development with our technology solutions, commitment and outstanding customer service
  • Introduction Plant operation are becoming more complex and there is continues demand of more efficiency and better quality. Mr. System Co. offer a tool to reach the requirement of the present situation. Let Mr. System Co. Solutions improve your production efficiency and quality enhance communications and reduce waste.
  • Problems & Difficulties causes wastes!! High deviation between your Theoretical Manufacturing plan ( Master plan ) in Time and your Actual Manufacturing Plan. More waste time in Manufacturing Process. Missing Communication between Teams (Sales, Planning, Customer Service). Delivery of your order in Time is not accurate Haven’t the ability to cost products in accurate way Your big goal is to automate manufacturing process. More stoppage time in production machine and not accurately calculated. Your theoretical target for PRODUCTION MACHINE IS (X) and until now are JUST produce (0.75 X) or less of Theoretical Target. Need to monitor Plant Management from any location in the world and know what is running now (Order) on machine.
  • - We are speaking about the most global problem in the ( Manufacturing World ) “COST OF POOR QUALITY ( COPQ ) “ It is the time for you to compete in the International Market by solving this issue in your factory and branding your product globally also grading your company in the first classes
  • COPQ Cost of Troubleshooting and repairing. Cost of Inprocess scrap and rework. Cost of poor process yields and rejected lots. Cost of Design changes Cost of Additional inventory required to support.
  • Mr. System Co. Developed a new Solution to eliminate this Bugs. OUR WOLRD CLASS PRODUCT PRODUCTION MONITORING AND MAMGEMENT SYSTEM ( PMMS )
  • PMMS is contain from 2 Section 1- Production Monitoring System (PMS) 2- Enterprise Management Modules ( EMM) So Section 1 (PMS )+ Section 2 ( EMM )= PMMS A short for Production Monitoring and Management System, it the System that enables you as a factory owner or manager to monitor all the activities in your planet in addition for this it facilities and manages all the activities involved with the production process including: - (Sales – Planning – Production – Quality Control – Technical Office – Dispatching).
  • Overall Equipment Efficiency (OEE) Machine Status Monitoring (MSM) •Machines States Monitoring. •Machine Speed Trend. •Machine Online Statistics. •Production Speed. •Down Time Classification. •Produced Amounts. •Stop Reasons of Machines. •Daily Machine Stop. •Machine Speed trend. •Stop Reasons Report for machine. •Actual production VS Theoretical production. •Machine stop reasons ratio. •Machine productivity summary. •Overall equipment efficiency (OEE) for daily each machine. •Overall equipment efficiency (OEE) monthly for each machine. •Overall equipment efficiency (OEE) for the entire factory. •Daily Productivity for Each Machine. •Shift Productivity. •Machine Size Productivity. •Employee Productivity. •Employee Attendance on machines. Lean Manufacturing Extension (optional) •Lean Extension. •Alarming System (AS). •Machine Status Sender (MSS) by email (SMS optional).
  • PMS 1) 2) 3) 4) 5) 6) 7) 8) Machines States Monitoring. Machine Speed Trend. Production Speed. Down Time Classification. Produced Amounts. Stop Reasons of Machines. Overall equipment efficiency (OEE). Daily Productivity for Each Machine. EMM 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) Single Production Events (SPE Module). Personal Involvement and Commutes (IUI Module). Waste Volume and Classification (Reporting Module). Production Time Allocation (PP Module). Down Time Classification (Reporting Module). Fault Diagnostics (IUI Module). Sales Order Monitoring and Following (SI Module). Investigate planned tasks & Actual done work (R. Module). Trace Production Quality (Q.C. Module). Tracing Work Orders (Reporting Module). Tracing Production Staging for the Single Product Production (R. Module). Customer Order Mapping (Reporting Module). Daily Plan (Planning Module). Total Productivity (Reporting Module). Scrap Analysis (Reporting Module). PMMS
  • Web-Base and can be published to internet and viewed from anywhere. Customized icon that make use of software more familiar from the beginning. Based on graphical user interface && Control by mouse and keyboard. Web-Based reports with graphs that give rapidly information transfer most important faster and enables investigation of the problem situation
  • The Implementation of PMMS is simple and doesn’t impede any running operation in the factory. The PMMS core is the PMS (Production Monitoring System) this sub-system provides the PMMS with the main basic data; this sub-system is propriety of Mr. System Co.. and doesn’t depend on any other software or modules, and it includes the following modules: MSM Module PA Module PS Module IUI Module
  • To enable PMMS to be full featured system other needed data must be provided to it, this data includes:1. TDS data for products. 2- Work-Order data 3- Customer Information. 4- Sales-Order data 5- Planning Data 6- Q.C. Data. 7- Some H.R. Data 8- Dispatching Data
  • Mr. System Co.. provides the full solution for you, with Our EMM (Enterprise Management Modules) all these data and information will be available not just for the PMMS but also for your personal, managerial and analytic use, these data and information will be available by the following Mr. System Co.’s Co. modules 1- CRM Module This Module will provide the following data: A. Customer Information. B. Sales-Order data. C. Work Order data. 4- Q.C. Module This Module provides and organizes the Quality Control and testing Data. 2-TDS Module:- 3- PP Module This Module provides and organizes all the products TDS data. This module provides and organizes the production planning. 5-Dispatching Module:This Module organizes the Dispatching process. 6-Production Module:This Module deals with the production section of the factory and collects all information and data involves the production process.
  • IF YOU HAVE MANFACTURING ERP YOU MAY BE NOT NEEDED FOR SOME OF THIS MODULES BUT THIS DEPEND ON OURCOSULTANT BECAUSE OUR SYSTEM CAB BE INTEGRATED WITH ANY ERP
  • Phase two Phase one Phase one involves data and information collecting and analysis for the factory:1. Completely Audit and Survey Report for Factory 2. Completely Study for factory (Technical) Phase two involves the Hardware implementation of the Core PMS subsystem, this phase is the main phase and it includes the following: 1. 2. 3. 4. 5. 6. Installing the Sensing elements on the production machines. Installing the PMMS local network. Installing the PLC for the MSM module. Installing the PMMS Server Computer. Installing the PMS Software. Lunching phase one with PMS sub-system. Phase three Phase three involves the EMM modules, and the full reporting system: 1. CRM Module. 2. TDS Module. 3. PP Module. 4. Q.C. Module. 5. Dispatching Module. 6. Production Module.
  • After the completion of phase one Mr. System Co. will be able to provide FACTORY with Report :1. 2. 3. 4. Accurate Time Frame for Each Phase . Accurate Estimation of Cost for Project . Accurate Time Delivery for Project . Accurate Action Plan for Project . After the completion of phase two the system will be able to provide:1. 2. 3. 4. 5. 6. 7. 8. Machines States Monitoring. Machine Speed Trend. Production Speed. Down Time Classification. Produced Amounts. Stop Reasons of Machines. Overall equipment efficiency (OEE). Daily Productivity for Each Machine. After completion of phase three the system will be able to provide:1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Single Production Events (SPE Module). Personal Involvement and Commutes (IUI Module). Waste Volume and Classification (Reporting Module). Production Time Allocation (PP Module). Down Time Classification (Reporting Module). Fault Diagnostics (IUI Module). Sales Order Monitoring and Following (SI Module). Investigate planned tasks with Actual done work (Reporting Module). Trace Production Quality (Q.C. Module). Tracing Work Orders (Reporting Module). Tracing Production Staging for the Single Product Production
  • To successfully implement the PMMS project good and forward project management should exist, so this part explains the teams that will participate in the project. 1-Team One:This team is the team responsible for installing the hardware of the project in the factory including the Server Computer, PLCs, Network, and Sensing Elements. This team will contain team manager, 2 engineers, and 6 technicians. 2-Team Two:This team is the software team; this team is responsible for implementation and analysis of the software. This team will contain team manager, 2 senior programmers, and 8 developers. 3-Team three:This team is from your factory, to guarantee full interaction between us and you, this team should contain:1. Team Manager. 2. One IT administrator. 3. One Developer. 4. One Planning engineer. 5. One production engineer. 6. One technical office engineer. 7. One Sales senior. 8. One maintenance engineers. 9. One Q.C engineer. 10. One Dispatching person.
  • 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Machine state Single production events Produced copies or other units Production speed Personal involvement and commutes Overall equipment efficiency (OEE) Work in process (WIP) Waste volume and classification Production time allocation Down time classification Fault diagnostics
  • 1- Plant Manager, CEO and CFO 1. 2. 3. 4. 5. ROI for production machinery Cost control Incentive plan Long term trends Direct information from operators 2- Sales Manager and Estimator 1. 2. 3. 4. 5. 6. Accurate pricing based on factual information and history Faster reaction and better customer service Information about customer jobs and performance according to estimate Knowledge of efficiency of production process and any problems Knowledge of raw materials, as well another job related parameters and their effects on production time and costs 3- Quality Manager 1. 2. 3. 4. Track waste generation and volume Measure quality actions Part of quality system and certificate program Part of ecological program
  • 4- Production Manager, Planner and Developer and Maintenance Manager 1. On-line machinery, job, event and operator comment monitoring 2. Calculation of production key figures, such as production speed, good copies, waste, run time make-ready time, etc. 3. Downtime classification, fault diagnostics and benchmarking of machinery 4. Throughput times and bottleneck identification 5. Tracking production goals 6. Tracking raw material and environmental factor effects on production performance 7. Knowledge of production personnel 8. Utilize corporate knowledge regarding production processes 5- Operator 1. 2. 3. 4. 5. Monitor personnel and machine performance Alert maintenance personnel and management Share knowledge throughout organization Track raw material and environmental factor effects Render exact data for maintenance personnel, management and machine suppliers
  • 1. 2. 3. 4. Can be adapted to single and multiple machines Suit for all machines vendor and types Simple process modeling, installation, configuration and training Possibility to link our system with ERP and machine automation system
  • We give full training course on how to deal and use PMMS system in the location of your company Training Including:1. Manual of USE 2. How to use each module 3. How to install the System 4. How to debugging the System Failure 5. Full Diagram and Mapping of Projects 6. Diagnosis Chart for Faults
  • We offer full Service Provider on how to deal for solving any problem with PMMS by 2 way 1- First : Full Service Provider ( FSP )by remote access on your server within all working day and solve problem online 2- Second : ( Preventive Maintenance ) by agree between 2 side to make a periodic maintenance for your server and system each week at Location 3- Three : ( Out Sourcing ) by make contract between your company and us for hiring qualified engineer for long term to ensure the fully support for our system and services
  • Firstly we are ITIDA Member so you can check our Company Profile (https://login.itida.gov.eg/ViewProfileFull.aspx?ID=1313) 1- GC-3 Cables 2- Giza Cable El-Sewedy 3- energya ( Power Cables ) 5- energya ( Special Cables ) 6- El-Sewedy Cable ( El –Arabia ) 7- El-Sewedy Cable ( UIC ) 8- El-Sewedy Cable ( EgyTech ) And etc ……………….
  • Our organizational philosophy believes that customer satisfaction, health, safety, environmental considerations, and business objectives are mutually dependent. Mr. System Co. adopted policy assures maximum effectiveness and efficiency through all processes and systems making sure that every aspect of the company activity is aligned to satisfy our objectives and customer needs using the full potential of every person. Our policy emphasizes the need for measuring and analyzing performance in order to confirm that planning and problem solving have led to quality improvements. The continuous monitoring of systems performance is essential and performed with the use of the most powerful diagnostic tools
  • 5% ( Deduct from first Deposit ) 40 % 45 % ( After Sign Contract ) 10 %
  • Address : Egypt, Zagazig Mob: +201222433992 /+201222433315 +20552324727 - +20552321752 Fax: +20552324727 Email: sales@mrsystemoline.com Website : pms.mrsystemonline.com Tel: Copyright © 2014 Mr. System Co..