Align Business & Maintenance Goals Business Goals Compliance, safety, risk management Automation, scheduling Training, support, parts management, predictive maintenance Plant & line efficiency Logistics simulation Drive Regulatory Compliance Reduce Time to Market Improve Uptime Optimise Operations Supply chain Visibility Traceability Fulfill, Flexible Accurate Improve Capacity, quality Improve Asset, Performance Improve Visibility. Inventory
Maintenance Challenges Lack of management attention to maintenance Standards not used Difficulties in measuring performance Lack off participation by accounting in analysing and reporting costs Difficulties in applying quantitative analysis Difficulties in obtaining time and cost estimates for maintenance works Maintenance Challenges Inadequate control procedures for work order, service requests etc. Inadequate budgetary control Failure to develop written objectives and policy Absence of cost reports to aid maintenance planning & control system Lack of consistent production goals (cost, quality, delivery, safety) Lack of specific responsibilities Lack understanding on maintenance costs types Lack Team Collaboration
Maintenance Strategies Maintenance Strategies Replacement Statistic / Reliability Condition Based Opportunity Maintenance Overhaul Preventative Maintenance Design Modification Breakdown / Correction Fault Finding Off Line On Line Time Based Use Based
Link Strategies to Maintenance Equipment MRO Process Management Condition Monitoring Network Services Spare Parts Agreements Scheduled & Emergency On-site Services Repair & Renewal Parts Services People Service Assessments Remote Monitoring & Diagnostics Instructor Led Training Self Paced Training Phone Support Predict Prevent React Eliminate Downtime Events Produce to Spec Stabilise Budget Reduce Downtime Duration Speed to Change
Plant Lifecycle Customer Support Technology / Systems Design Install Operate Maintain Replace
Maintenance System Planning (Maintenance) Organising Feedback/Control
Variation in Maintenance Demand
Maintenance Load Forecasting Information on maintenance load demand/ backlog of maintenance work Maintenance Load Forecasting Control Maintenance System Maintenance Scheduling Maintenance Capacity Planning Output of Maintenance System
Cost Types & Control Direct Cost of Periodic Inspection Service Cost Repair Cost, Overhaul Cost Standby Cost of Operating and Maintaining a Standby Unit Lost Production Cost due to Equipment down time Degrade Cost occurring due to deterioration of the life span of equipment due to no maintenance or inadequate maintenance
A report on the success or failure of an action to achieve its desired objectives and which can be used to improve a process.
Outage due to the unscheduled stopping of equipment.
The process of measuring, examining, testing, gauging or otherwise detecting any deviations from specifications.
The ability of an equipment, under stated conditions of use, to be retained in, or restored to, a state in which it can perform its required function, when maintenance is performed under stated conditions and using prescribed procedures and resources.