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Bisleri
 

Bisleri

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it\'s on Bisleri india ltd!!!

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    Bisleri Bisleri Presentation Transcript

    • PRESENTED BY : -
      ALOK RAVI (02)
    • Introduction
      • Mineral Water under the name 'Bisleri' was first introduced in Mumbai in glass bottles in two varieties - bubbly & still in 1965 by Bisleri Ltd., a company of Italian origin. This company was started by Signor FeliceBisleriwho first brought the idea of selling bottled water in India.
      • Parle bought over Bisleri (India) Ltd. In 1969 it started bottling Mineral water in glass bottles under the brand name 'Bisleri'. Later Parle switched over to PVC non-returnable bottles & finally advanced to PET containers.
      • Since 1995 Mr. Ramesh J. Chauhanhas started expanding Bisleri operations substantially and the turn over has multiplied more than 20 times over a period of 10 years and the average growth rate has been around 40% over this period.
      • Bisleri Water is put through multiple stages of purification, ozonised & finally packed for consumption.
      • Rigorous R&D & stringent quality controls has made us a market leader in the bottled water segment. Strict hygiene conditions are maintained in all plants.
    • Introduction to sector
      • Bisleri Ltd. belongs to Parle group.
      • It comes under FMCG sector.
      • Product range comprises of two variants : Bisleri with added minerals & Bisleri Mountain Water.
    • LOCATION
      • It is located in Sahibabad , U.P
      • It is 500-600 meters away from AnandVihar railway station.
      • 500 meters away from AnandVihar metro station.
      • It is 400 meters from Kaushabhi bus stand.
    • Bisleri International Pvt. Ltd.19/1, Site IV, Industrial Area,Sahibabad, Gaziabad, U.P-201005
      Ph no. - 0120-277286, 0120-277287
      Landmark- Near Pacific mall, Sahibabad
    • SIZE OF PLANT
      It’s plant size is of approx 150* 125 square ft .
      Plant contains mainly 4 blocks :-
      • Borewell
      • Purification unit
      • Administrative block
      • Operations block
    • Layout of Bisleri at Sahibabad
      ENTRY
      Purification unit
      Well
      pipe
      Administration
      Operation unit
    • OPERATION OF BISLERI: –
      • The Bisleri bottled water range comprises of:-
      500 ml
      1 litre,
      1.2 litre
      2 litre
      5 litreand
      20 litrejars .
      • 250 ml cups and 330 ml bottles though in very limited numbers for now
      • 20-litre jar comprises about 40 per cent of overall Bisleri sales, the one-litre bottles account for approximately 25 per cent brand sales.
      • The main source of water is bore well.
      • There are 250 workers working in Sahibabad plant.
      • The production process adopted by Bisleri is batch production.
      • The time taken to fill one bottle is approximately 5 minutes.
      • The workers work in 3 shifts which comprises of 60-70 workers per shift.
      • The maintenance of the machines is done every month and every 45 days there is sanitation and cleaning of the machine.
    • PRODUCTION CYCLE:
      There are mainly three stages in the production cycle:
      1. Disinfection: In this stage, water is collected from bore wells which are then disinfected using chemicals.
      2. Filterization: In this stage, water is passed through different filters to kill the bacteria present in it. Then, the water is passed on to the next level for filling up.
      3. Filling: In this stage, the bottles are ozonated and then the water is filled in the bottles.
    • PRODUCTION PROCESS
      • Quality Management of Water:
      • Raw water which is collected from the wells is stored in a tank which has a capacity to store 1 lakh liters of water.
      • Then the water is chlorinated to kill the bacteria
      • Then it is passed through carbon filter which is used for removing activated carbon and odor and also acts as chlorine remover.
      • Then it is passed through 10-micron filter.
      • Then it goes through REVERSE AUSMOSES PLANT, which contains semi-pomitable membrane which removes dissolved solids and bacteria of size 0.001 micron.
      • It is passed through 1 micron and 0.5-micron filters. Then the water gets ozonated and passed through SS 316 MACHINE. Water is stored in 10000 liter tanks.
    • water treatment process
      CHLORINATION:
      Kills micro organisms. Remove organic matter.
      ARKAL FILTER:
      Removes suspended matter and turbidity.CARBON FILTER:
      Removes residual chlorine & odours
    • REVERSE OSMOSIS:
      Removes organic material. Controls total dissolved solids in the water ,free for longer life.
      ADDITION OF MINERALS:
      For the purpose of maintaining a balanced mineral content.MICRON FILTRATION:
      Additional safety measures to guarantee purity.OZONATION:
      Ensures water remains bacteria
      • Blowing of Bottles:
      • The bottles in this factory are given the desired shape by the use of blowing machines.
      • These machines blow at a temperature of 300 degrees Celsius.
      • The machine used for the blowing purpose is known as the AOKI MACHINE. This machine has a blowing capacity of 10 bottles per minute.
      • Filling of Bottles:
      • There are three filling machines, which are used for the filling purpose.
      • The different sizes of bottles that are filed are of 500ml, 1liter, 1.2liters and 2liters respectively.
      • Filling machines are called JET MACHINES.
      • Filling of Jars:
      • The different sizes of jars are 5 liters, 10 liters and 20 liters.
      • The jars are cleaned manually by soap and water. Then it is cleaned with sodium hypo-chloride and virosin, which are disinfectors.
      • When jars are passed through washing machine first it is rinsed with hot water, then disinfected and then it is ozonated.
      • Then jars are passed on to jar fillers where it gets filled and the packing of sealed jars into boxes is done manually.
      • Laboratory Testing:
      • Every hour samples of water that are filled in to the bottles are taken and various testing is done.
      • First it is checked for odor if any, presence of alkanity, chlorine and calcium.
      • The water is also checked in machines like PH METER, TDS(TOTAL DISSOLVE SOLIDS) ,etc
      • They also do aerobic  microbial count and pathogen testing.
      • Capping:After the filling process the bottles are then transferred to the capping section. Here ozonated-water rinsed caps are screwed on the bottle with uniform torque
      • Labelling:
      All Bisleri bottles are labeled on a hot melt reel feed labeling machine
      • Quality Check:From here on, the bottles go through an online check where qualified personnel inspect each bottle for any leaks or breakages
    • Waste management
      • PET garbage is purchased about 5000 kg every month, processed it and sold it to other companies .
      • PET waste can be recycled into carpets, car parts, fabrics, Fiberfil (for products like pillows and jackets), etc.
      • The PET powder enhances the bonding ability of asphalt which strengthens the roads.
    • Research & Development Dept:
      The R & D Dept of this company starts planning 6 months in advance.
      The R & D Dept conducts market survey for 2-3 months for modification of the shape of the bottle.
    • THANK YOU