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Tulip Towel Industries (Pvt) Ltd - Company Profile

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Tulip Towel Industries (Pvt) Ltd is a leading manufacturer and exporter of high quality designed terry towels and terry made ups in Pakistan.

Tulip Towel Industries (Pvt) Ltd is a leading manufacturer and exporter of high quality designed terry towels and terry made ups in Pakistan.

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  • 1. A-39/B HILL STREET S.I.T.E. KARACHI - 757000 PAKISTANEMAIL: tulip1@cyber.net.pk. Fax (92-21) 32577683, Tel: (92-21) 32568800 32568880WEB SITE: www.tuliptowel.com.pk Facebook.com/tuliptowelTulip Towel Industries Pvt Ltd.
  • 2. A-39/B HILL STREET S.I.T.E. KARACHI - 757000 PAKISTANEMAIL: tulip1@cyber.net.pk. Fax (92-21) 32577683, Tel: (92-21) 32568800 32568880WEB SITE: www.tuliptowel.com.pk Facebook.com/tuliptowelCompany profileTulip Towel Industries Pvt Ltd.Welcome to the world of fashion terry = Tulip Towel Industries Pvt LtdTulip Towel is a leading manufacturer and exporter of high quality designed terrytowels and made ups. We have our own manufacturing facility with state-of-the-artmachineries and equipments.History:Tulip Towel was established in 1998 with a philosophy of revolutionary change in towelindustries from middle to high end quality fashion towels. We were the pioneers toinstall shuttle less terry weaving machines in Pakistan to make quality towels andbathrobes as per European Standards. We started our business with plain dyed basictowels then gradually grow with other value added products, like Yarn dyed,Embroidered, Velour and Printed Towels in different yarn qualities such as Combed,Egyptian Cotton, Low Twist, Zero Twist, Modal, Bamboo and Viscous in 100% cotton andblended with other fibers .
  • 3. VISION:Tulip Towel Industries Pvt Ltd.Our mission is to expand and continually improve utilizing quality practices andemployee involvement to manufacture surface finishing systems, for theproduction manufacturing industry, both in the domestic and internationalmarkets, that result in customer and employee satisfactory,Mission:A vision of becoming the most recognized towel manufacturer of the country byoffering the best blend of quality and efficiencyInnovative business approach, foresight, sustainability, quality assurance andsuperior products have been the factors of our success.
  • 4. Tulip Values…..Tulip Towel Industries Pvt Ltd.CustomerFocusCaring to identify, understand and exceed customerneeds in every transaction, to build enduringrelationships for mutual benefit.EmployeeFocusCreating and managing an environment thatencourages and inspires people to activelyparticipate by promoting our business by performingwillingly, efficiently and effectively.
  • 5. Tulip Towel Industries Pvt Ltd.Visionary conduct that builds trust, stretchescapabilities, and inspires commitment in people forachieving challenging goals.Team WorkWorking together by playing on one another’sstrengths to achieve shared goals.LeadershipGrowthRelentless endeavors to grow through applicationof innovative and responsive management (skills)at all levels.Tulip Values…..
  • 6. Tulip Towel Industries Pvt Ltd.Our custOmers…
  • 7. Tulip Towel Industries Pvt Ltd.Customers we deal…Our clientele list is growing day-by-day from biggest hypermarkets to small importer. Wepride to state that most of our customers are associated with us since beginning and weare growing all-together.Please have a look for some of our satisfied customers with their turn over as below.Customer’s Name CountryJules Clarysse BelgiumNKD GermanyGroupe Casino FranceStandardtextil FranceEllos FranceEuro Dif FranceVert Baudet FranceLa Redoute FranceA-Dias PortugalNewmar SRL MoroccoZorlu Textil TurkeyEuskal Linge SpainResuinsa SpainCarrefour SpainRochiram & Sons UAEExclusive Linen UKDeyong’s UKAKL Trading Saudi ArabiaRolaco Trading Saudi ArabiaRolaco Trading Saudi Arabia
  • 8. Export markEtsTulip Towel Industries Pvt Ltd.The company is primarily an export-oriented industry. Since its inception, it hasbeen endeavoring to meet the increasing international standards of buyers in allmarkets. Our main market is Europe and have impressive presence in the middleEast market.At this point in time we are one of the vertical units in Pakistan in terry productsand bathrobes. We take pride in assuring you to offer best competitive price,timely delivery and our full support in developing new products with highlyesteemed organization.
  • 9. Corporate soCialresponsibility: (Csr)Tulip Towel Industries Pvt Ltd.In 2006 we registered our company as Private Limited Firm and implemented theconcept of business for welfare of the society. Since then Social Compliance is amongour highest priorities. We not only adopted SAI standards for social compliance butalso our management participate an active rule for the benefit of the society by theirphilanthropist activities. Now we are a social complained factory in a truly means.Tulip works for the benefits of all its stakeholderslike employees, government, suppliers,customers even for competitors.We believe that our human resources are the most valuable assets.Our workers receive free medical care and pension at old age. The management alsogrants education rewards for children’s of their employees.
  • 10. • ISO certified company (9001 – 2008)• WRAP (Worldwide Responsible Accredited Production) certified.• Oekotex certified company (Standard 100)• SA-8000 Certified. (Social Accountability)•BSCITulip Towel Industries Pvt Ltd.certification
  • 11. ManufacturingfacilitiesWe have……Tulip Towel Industries Pvt Ltd.
  • 12. Tulip Towel Industries Pvt Ltd.Yarn ProcurementSizingWeavingAuto hemming/Fabric CheckingDyeing /BleachingWarping Cone dyeingGrading / CheckingStitchingPackingBathrobe Cutting Range
  • 13. Yarn Procurement…Tulip Towel Industries Pvt Ltd.•We understand that the sourcing of good quality yarn isbased for making quality towels.•We use high quality yarns from countries leading spinningmills.
  • 14. Warping and sizing is the beginning of good quality towel weaving. We areusing top of the line warping machine which is fully computerized forproducing consistent and controlled quality. This facility has the state-of-the-art sized beam touch less handling system. This also ensures hassle freeavailability of sized beams for weaving.Tulip Towel Industries Pvt Ltd.Sizing & Warping Facility…
  • 15. The weaving looms ‘Vamatex Dyna Terry’ these two brands are known for theirhigh quality terry production with very less rejections. Our loom setup is totallyelectronically controlled for normal and fancy changes. All looms are serviced byvacuum cleaning system to ensure least fluff on looms and within the weavingshed.production capacity:3, 00,000 lbs per month equivalent to 1600 M. Ton per annum but with confirmedoutsourced arrangements it goes up to 2400 M. Ton.Tulip Towel Industries Pvt Ltd.Weaving facility…
  • 16. HigH Speed long Hemming macHineWe have twolong hemming Machinesof chain stitch,which we stitched thetowels in Greige (un finished) form.Tulip Towel Industries Pvt Ltd.auto hemming,fabric checking…
  • 17. We have a versatile dyeing department of with Soft flow dyeing machines in differentcapacity which giving us the flexibility to dye reactive as well as VAT in any shades ofour customer imagination. Our dedicated finishing ranges impart softness, absorbencyand extra whiteness to towel.for uni dyeing facility:Our associated dyeing house “Nazeer Dyeing & Finishing” is able to handle big ordersand can dye 16000kg per day but there committed capacity for us is 8000kg per daywhich is equivalent to 2400 M. Ton per annum.for yarn dyeing facility:For yarn dyeing orders our associated dyeing house “Textile Forte” have committedcapacity of 50,000kg per months which gives annual capacity as 600 M. Ton.Tulip Towel Industries Pvt Ltd.Cone Dyeing/soft flow…
  • 18. for uni-dyed towel:350kg per color4000kg per order containing 4 sizes in 5 colors max.For yarn-dyed towel:500kg per color8000kg per order containing 4 sizes in 4 colors combo max.Although we always our customer to respect the above MOQ but sometimes we givenrelaxation on it when we have complete picture of order.Tulip Towel Industries Pvt Ltd.MiniMuM order quantity…
  • 19. Tulip Towel Industries Pvt Ltd.Stitching Facility…For Towels/Bathrobes:Tulip has 3 stitching floors, one for bathrobes & made ups and other two are fortowels. Each towel floor can stitch 10,000pcs of bath towels per day in generalwhereas 1000 bathrobes can be stitched & packed on bathrobe floor. So theannual capacity of confection is as under•Bathrobes: 1000pcs per day, 300,000 Pcs per annum.
  • 20. Confection department is equipped with a mix of European and Japanesemachines. The manufacturers of these machines also provide in-house training toour production staff. Tulip product range includes bathrobes, pure whiteinstitutional towels, solid dyed, yarn dyed stripes and Jacquard towels in variety ofsizes and weights. The department is equipped with Juki machines. We can stitch20,000 towels per day capacity in two dept.•Towels: 8000 kg per day, 2400 M. Ton per annum.Tulip Towel Industries Pvt Ltd.Towel sTiTching…
  • 21. Tulip Towel Industries Pvt Ltd.Packing…
  • 22. Tulip Towel Industries Pvt Ltd.PRODUCTS :1. BATH MAT2. BATH CAPE3. BIBS4. BATHROBEa. CHILDREN HOODEDb. PONCHOc. SHAWLd. KIMONOe. WAFFLEf. VELOUR5. TURBAN6. TOWELa. EMBROIDERYb. JACQUARDc. KITCHENd. PLAIN DYEDe. POOLf. WASH GLOVES7. TERRY SLIPRERS8. SARONGTYPE :1. CHILDREN2. WOMAN3. MAN4. BATH5. POOL6. BEACH7. HOTEL8. HOSPITALITY
  • 23. Tulip Towel Industries Pvt Ltd.REF# ROCHI TENDANCE (650GSM)COLOR: PORCELINE BLUEREF# LAREDOUTE (700GSM)COLOR: ROUGE
  • 24. Tulip Towel Industries Pvt Ltd.REF# VERT BAUDET (420GSM)COLOR: FUSCHIAREF# VERT BAUDET (420GSM)COLOR: GREEN
  • 25. REF# VERT BAUDET (420GSM)COLOR: BLANC, BLUE, & GREENREF# EUSKALLINGE (400GSM)COLOR: ECRUTulip Towel Industries Pvt Ltd.
  • 26. REF# LAREDOUTE(350GSM)COLOR: MULTIPLEREF# LAREDOUTE(350GSM)COLOR: TURQUOISETulip Towel Industries Pvt Ltd.
  • 27. REF# LAREDOUTE(350GSM)COLOR: CIELREF# DISNEY(420GSM)COLOR: WHITE(FUSCHIA & GREEN FANCY)Tulip Towel Industries Pvt Ltd.
  • 28. REF# EXCLUSIVE(480GSM)COLOR: WHITEREF# LAREDOUTE(350GSM)COLOR: FUSCHIATulip Towel Industries Pvt Ltd.
  • 29. REF# LAREDOUTE(350GSM)COLOR: FUSCHIAREF# RUI (380GSM)COLOR: WHITETulip Towel Industries Pvt Ltd.
  • 30. VELOUR BATHROBEREF# EUSKALLINGE (450GSM)COLOR: BLUE (BAR EMBROIDERY)REF# EUSKALLINGE (450GSM)COLOR: GREEN(WITH BUTTON)Tulip Towel Industries Pvt Ltd.
  • 31. EMBROIDERY TOWELREF# LE- CAG (500GSM)COLOR: WHITE(LE-CAG EMBROIDERY)SIZE: 50X100REF# EUSKALAINHOA ( GSM)COLOR: GREY (BLUE EMBROIDERY)SIZE: 70X140Tulip Towel Industries Pvt Ltd.
  • 32. REF# LAREDOUTE( 500GSM)COLOR: BLUE& TAUPESIZE: 70X140REF# LAREDOUTE( 500GSM)COLOR: BLUESIZE: 70X140Tulip Towel Industries Pvt Ltd.
  • 33. KITCHEN TOWELREF# ZORULU TAC ( 450GSM)COLOR: ECRU (FANCY =YELLOW) (FANCY =YELLOW)SIZE: 40X70REF# ZORULU TAC ( 450GSM)COLOR: ECRU (FANCY =YELLOW) (FANCY =YELLOW)SIZE: 40X70Tulip Towel Industries Pvt Ltd.
  • 34. PLAIN DYED TOWELREF# LAREDOUTE(420GSM)COLOR: TURQUOISESIZE: 70X140REF# LAREDOUTE(500GSM)COLOR:ROUGE& TURQUOISESIZE: 70X140Tulip Towel Industries Pvt Ltd.
  • 35. PLAIN DYED TOWELREF# EURODIF( GSM)COLOR: REDSIZE: 50X100REF# SBN ( GSM)COLOR: CREAMSIZE: 50X90Tulip Towel Industries Pvt Ltd.
  • 36. PLAIN DYED TOWELREF# J/C DALI ( GSM)COLOR: PINKSIZE: 50X100REF# J/C PALACE ( GSM)COLOR: BURGANDYSIZE: 50X100Tulip Towel Industries Pvt Ltd.
  • 37. PLAIN DYED TOWELREF# ROCHI GAD( GSM)COLOR: SALMONSIZE: 50X90REF# SBN ( GSM)COLOR: CREAMSIZE: 50X90Tulip Towel Industries Pvt Ltd.
  • 38. PLAIN DYED TOWELREF# TSL 0.TWIST ( GSM)COLOR: AQUAREF# TSL 0.TWIST ( GSM)COLOR: STONETulip Towel Industries Pvt Ltd.
  • 39. POOL TOWELREF# TSL POOL ( 480 GSM)COLOR: AQUA (YARN DYED)STRIPEREF# TSL POOL ( 480 GSM)COLOR: AQUA (YARN DYED)STRIPETulip Towel Industries Pvt Ltd.
  • 40. WASH GLOVESREF# VERT BAUDET ( 420 GSM)COLOR: PINK (CAT EMBROIDERY)REF# LAREDOUTE(420 GSM)COLOR: FOUGERETulip Towel Industries Pvt Ltd.
  • 41. TERRY SLIPPERSREF# EXCLUSIVEHILTON (380 GSM)COLOR: WHITE(HILTON EMBROIDERY)REF# EUSKALLINGE (350 GSM)COLOR: BLUE(EUSKALEMBROIDERY)Tulip Towel Industries Pvt Ltd.
  • 42. SARONGREF# EUSKAL(450 GSM)COLOR: RED (LAUBURO EMBROIDERY)REF# EXCLUSIVE(450 GSM)COLOR: WHITETulip Towel Industries Pvt Ltd.
  • 43. BATH CAPEREF# DISNEY(420GSM)COLOR: PUMKIMREF# DISNEY(420GSM)COLOR: FUSCHIATulip Towel Industries Pvt Ltd.
  • 44. Tulip Towel Industries Pvt Ltd.1-QUALITY CONTROLLING…A good quality towel is soft in touch, well absorbent of water andnicely stitched which can only be produced by continuous qualitymonitoring at each step of manufacturing process. Tulip has a veryexperienced and dedicated production team to handle this jobperfectly. Let’s give a look how Tulip made quality towels withacceptance & Rejection Level.
  • 45. Tulip Towel Industries Pvt Ltd.1-QUALITY CONTROLLING..Yarn quality is tested from accredit testing laboratories before weaving. Count,TPI, Lea Strength, Hairiness, Fiber Content and Humidity are tested for all yarnpurchasing lots and issue only tested yarn for weaving.1.1 QUALITY CONTROLLING befORe weAvING –YARN QUALITY TESTING:The weight and size accuracy of towels be controlled at weaving by technicalformulas and lab test reports. The loom supervisor maintains the quality ofloom-state towels by given weaving specification of approved sample.1.2 QUALITY CONTROLLING DURING WeAvING –weight/size accuracy &Dimension stability:1.3 QUALITY CONTROLLING AfTeR weAvING – checking of loom-statetowels:Each roll of loom state towels is checked thoroughly and maintained aquality report before sending to dyeing house.
  • 46. Tulip Towel Industries Pvt Ltd.The buyer’s approved color swatch be maintained and followed at every bulk dyelots. A batch number has been assigned for every dye lot and color is checked fromthree different places (start-end-middle) with mother color swatches in the light boxat approved parameters. All un-matched dye lot is returned to dye house for re-processing. A color band of matched dye lot is kept in record for future dyeing. Allrepeat color batcher is not only check with mother color swatch but also with colorbands of previous dye lots to assure shade continuity1.4 QUALITY CONTROLLING AfTeR dYeING – color consistency:1-QUALITY CONTROLLING...
  • 47. Tulip Towel Industries Pvt Ltd.Trim Quality Inspectors are deputed on each stitching floor that ensure issuance ofperfect trims (wash & care labels, hangtags, inlays, poly bags, barcode stickers etc)according to customers approved sample. They reject all low quality and/orunmatched trims to purchasing staff for re-procurement. They also check thereadability and perfect ness of all barcodes before use into production. Eachstitching floor has its own “Silo” maintained by above Trim Quality Inspectors whosupplies trims on batches not at once.1.5 QUALITY CONTROLLING IN TRIms/ACCessORIes OUTsOURCed:1-QUALITY CONTROLLING...
  • 48. Tulip Towel Industries Pvt Ltd.There are number of in-line checkers on each stitching floor check the quality ofproducts during stitching and remove defected towels to ensure the delivery of onlyA-Grade products to our customers. The labels of all defected towels are mutilatedto identify them as “B-Grade” then throw to a basket marked as “B-grade”. Whensuch baskets be full all towels is removed from the floor to avoid accidental mixingof B-products with A-Grade. They also monitor size and weight of each towels makereports for record and reject all under-weight and shorter size towels out oftolerance level. Each quality inspector be assigned a QC number and they put a littleround QC-passed sticker mentioning their assigned number on back side of label ofevery towel to identify the inspector who passed the good during in-line inspection.After completion of an order a Final Random Inspection (FRI) has been performedon AQL Level II as per buyer’s given standard or general European standards. Theinternal FRI report has been kept in record and send to buyer upon request evenwhen there is no third party or buyer’s own inspection has involved.1.6 QUALITY CONTROLLING IN CONfeCTION:1-QUALITY CONTROLLING...
  • 49. Tulip Towel Industries Pvt Ltd.1.7 Quality CONtROlliNG iN paCkiNG:This department has highly responsible to manage all accessories stuck at rightpalace; barcodes detail as well as goods are stitch/fold and packed as per customerrequirement.1.8 Quality CONtROlliNG iN CaRtON paCkiNG:This area is very sensitive and do not allow any outsider. All quality passed goodsidentity with green sticker which confirms these goods are ready for carton packing.1-QUALITY CONTROLLING...
  • 50. Tulip Towel Industries Pvt Ltd.Before we start the container loading, it is very important to check the cartondetail with packing list to avoid short/misplace cartons and make sure allgoods has been received in warehouse from packing area. This departmenthas also responsible to check the carton strength with sticking method toensure carton strength. Now goods are passed for container loading.Security head is responsible to check thoroughly container and ensure thecontainer is not damage/hole. In the respect of other way container go backand call other container1.9 Quality CONtROlliNG iN lOadiNG Of GOOds:1-QUALITY CONTROLLING...
  • 51. Tulip Towel Industries Pvt Ltd.Logistic arrangement…Below is the list of available lines for shipment to Hamburg from Karachi along with theirtransit time.Shipping Line Cut-off Transit time for HamburgHappag Lloyd/Hamburg SudOn Every Tuesday(2 days before sailing of vessel.)21 days approxCMA CGM/ANLSame as above 25 days approxSafemarine/Maersk LineOn Every Saturday(3 days before sailing of vessel.)21 days approxMSC /CSAV NorasiaOn Every Thursday(3 days before sailing of vessel.)24 days approxNote: This schedule is reviewed by shipping company quarterly.The goods can be palletized in our factory but freight cost be increased including palletizationcost. Also we can deliver the goods to dry port (other than basic seaports) but haulage will bearranged by shipping company. Also DDU and DDP deliveries possible but it will cost more tocustomers if we arrange these deliveries here from Pakistan. So it is always suggested forbasic in-coterms FOB or CNF.
  • 52. Tulip Towel Industries Pvt Ltd.Logistic arrangement…90 days is required to deliver an order in general.Explanation: 30 days is required to weave an order of 4000kg on a loom, 7 days fordyeing, 4 days for confection, 2 days for packing & 2 days for logistic arrangement. So45days is the min requirement to complete an order but to catch the loom availabilityevery order have to wait for its turn i.e. 45 days more is required for this waitingperiod. Therefore 90days is our lead time in general but we always made theshipment before this deadline.Lead time:
  • 53. Tulip Towel Industries Pvt Ltd.Thank you…At the end we thank you for giving your time to read this introduction and we hopethat we will be given a chance to export you our quality products in competitiveprices with timely delivery.Hope to hear from you soon.You can visit our website www.tuliptowel.com.pk, facebook.com/tuliptowel

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