Raychem

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Raychem

  1. 1. Main Index TerminationsGeneral Informaiton Features and benefits 93 Applications, features, and benefits 94Technical information HVT testing data 96 Recommended guide specifications 96 Electrical stress control 97 Recommended air clearance 98 Recommended cable bending radius 98 TFT Testing Data 99 91Selection informationNonshielded polymeric cable terminations HVT-50 polymeric cable terminations for 1/C and 3/C 100 nonshielded power cable (5 kV)Shielded polymeric cable terminations HVT-G/SG polymeric cable terminations for copper tape shield, 101 drain wire shield, lead sheath, and UniShield 1/C cables (5–35 kV) HVT-Z Heat shrinkable termination with built-in stress control 102 MOD-3-HVT 3/C modification kits for 103 Tyco Electronics medium-voltage terminations (5–35 kV)Cold-applied terminations (Pre-expanded and supplied on holdout) TFT-E, TFT-E-G/SG and TFT-E-SLC 1/C cold applied cable terminations 105 TFT-R 1/C shielded and non-shielded industrial cable termination 107High voltage (69 kV) terminations EHVT/GHVT polymeric cable terminations for copper tape shield, 108 wire shield, lead sheath, and 1/C cables (46–69 kV)LC-shield terminations HVT-LC/SLC LC-shield cable terminations for 1/C cables 109 (15–35 kV )URD cable terminations HVT-J/SJ URD cable terminations for jacketed and unjacketed 110 concentric neutral 1/C cables (15–35 kV)PILC cable terminations HVT-1590 and HVT-3-1590 1/C and 3/C PIlC/VCLC cable terminations (15 kV) 111
  2. 2. Main Index Terminations Flexible cable terminations HVT-M flexible cable terminations (5–25 kV) 112 Miscellaneous termination accessories BRKT-SS cable mounting brackets 113 EHVT-BRKT high voltage termination mounting brackets 114 EHVT-BP high voltage termination mounting brace plate 114 EAKT-1520 mounting kits 115 MOD-S-Skirts (rain sheds) 11692
  3. 3. Terminations Index Main Index Features and benefitsReliable, field-proven performanceIndependent testing and field experience have repeatedly proven the long-termstability, durability, and reliability of the Tyco Electronics’ Raychem HVT system,even in highly polluted environments. The nontracking, insulating outer jacket canwithstand the rigors of long-term electrical stress and surface pollution without lossof performance. The nontracking material offers the additional benefit of beingmaintenance free, with no need for periodic cleaning. Extensive load cycle testingverifies the long-term thermomechanical compatibility between the terminationsystem and the cable.Ease of installationHVT kits can be installed on all cable types without special adapters or accessories.No special tooling or connectors are required since HVT kits accept all common 93compression or terminal lugs. The HVT installation method also provides generouscable cutback and component positioning tolerances, further reducing installationvariability. Heat-shrinking allows the kits to be easily inspected, either visuallyor by simple touch, to help ensure proper installation.Always ready for the job– even in emergenciesHVT kits have an unlimited shelf life. They remain ready to use on short notice, so Tyco Electronics’ proven oil-sealingyou have no worries about scrapping aged inventory or being caught with useless technology has been used for more than 18products during an emergency or on a time-critical project. years in medium-voltage transition joints. This technology is now put to work in our PILC termination kits (see page 111).Flexible and versatileAn HVT system may be installed upright or inverted and canbend to the same bending radius as the cable. Slim and light-weight, the system can also be mounted directly to fuse Tyco Electronics’ Raychem HVT system features a non-cutouts or other devices, eliminating the cost of additional tracking, insulating surfacesupporting brackets and cross arms. that can withstand long-term electrical stress and surface pollution.46 and 69 kVAt voltages as high as 69 kV the need for proven stress con-trol is even more important. The materials used in our 46 and69 kV terminations (as with all lower voltages) are suitablefor severely polluted areas—and for all installation conditions,including top feed installation.The material is designed to be resistant to impact damage from transportation orvandalism, a typical problem for heavy, inflexible porcelain products. TycoElectronics’ Raychem 46/69 kV terminations also require no compound filling whichcan leak over time.Cold-applied termination systemTFT terminations are designed for customers who want Tyco Electronics materialtechnology in a cold-applied system. The cold-applied terminations also providepositive positioning of the stress control patch. Tyco Electronics’ Raychem 69 kV termina- tions require no special or expensive tools for installation, and no soldering (see page 108).
  4. 4. Terminations Index Main Index Applications, features, and benefits HVT Moisture sealing Nontracking, high-voltage sealant: • Provides a watertight connector seal when combined with heat-shrinkable material. • Will not harden or crack.94 Additional creepage for outdoor applications Heat-shrinkable skirts: • Increase surface creepage distance. • Easily adapt terminations for outdoor use. • May be inverted for terminations facing downward. Electrical stress control and insulation (8 kV and up) Heat-shrinkable stress control tubing: • Reduces the electrical stress gradient at the end of the cable shield to safe operating levels. • Shrinks to fit out-of-spec cable. • Provides long-term electrical performance. Nontracking, heat-shrinkable outer insulation tubing: • Provides excellent UV stability. • Withstands polluted environments. • Is proven to withstand severe applications. Stress relief material: • Minimizes stress at the shield cutback. • Applies easily, smoothing the step at the cable semi-con edge and filling any voids. • Acts as a secondary moisture seal. Shielding and solderless grounding (included in polymeric cable kits except URD) Ground braid: • Provides shield continuity. Ground clamp: • Has a constant-force roll spring, which provides secure grounding without soldering. Moisture sealing • Nontracking, high-voltage sealant.
  5. 5. Terminations Index Main Index Applications, features, and benefitsTFT 95Moisture sealing Nontracking, high-voltage sealant: • Provides a watertight connector seal • Will not harden or crack.Additional creepage for outdoor applications Molded skirts: • Increase surface creepage distance.Electrical stress control and insulation Metal Oxide Matrix stress control patch: • Reduces the electrical stress gradient at the end of the cable shield to safe operating levels. • Conforms to fit out-of-spec cable. • Provides long-term electrical performance. Nontracking, termination body: • Provides excellent UV stability. • Withstands polluted environments. • Is proven to withstand severe applications.Moisture sealing • Nontracking, high-voltage sealant.Spring clamp and solder block ground braid available for metallic shielded cables
  6. 6. Terminations Index Main Index Technical information HVT testing data Tyco Electronics’ Raychem high-voltage terminations are fully qualified per IEEE-48 as Class I terminations to provide a long, trouble-free service life. Independent test- ing and field experience have repeatedly proven the long-term durability, reliability, and stability of the HVT system, even in highly polluted environments. Tyco Electronics’ proven nontracking, insulating jacket can withstand the rigors of long- term electrical stress and surface pollution without loss of performance. The non- tracking material is maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies the thermomechanical compatibility between the termination system and cable. Recommended guide specifications96 Please feel free to use one or all of the following in your design specifications: Medium-voltage terminations (through 69 kV) Shielded power cable termination kits shall be factory engineered for the application. The kits shall consist of high-permittivity, high-resistivity, heat-shrinkable stress control tubing, and outer insulation tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303) materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I terminations and the test sequence prescribed by IEEE-404, including 130°C load cycling and 130°C impulse withstand. Multi-conductor shielded cable terminations In addition to the phase terminations, multi-conductor termination kits shall provide a heat-shrinkable breakout boot, factory-coated with sealant for strain-relief and seal- ing purposes. Each kit shall include lengths of heat-shrinkable tubing to help prevent corrosion and shifting of the shielding layers between the boot and the phase-termi- nation installation point. When grounding and/or ground check conductors are included, the kit includes lengths of heat-shrinkable tubing and sealant material to seal each conductor from the boot to its connection point. Nonshielded cable terminations (2–5 kV) Termination kits for nonshielded power cables installed in contaminated indoor or outdoor environments are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro accelerated tracking wheel test) exterior sur- faces and complete environmental sealing for the termination area. Termination kits shall consist of heat-shrinkable tubing, skirts (outdoor applications), and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture ingress and contamination. Product and voltage class 1 HVT-80 HVT-150 HVT-250 HVT-350 EHVT-460 EHVT-690 Test description (5–8 kV) (15 kV) (25 kV2) (35 kV) (46 kV) (69 kV) AC withstand, 1 minute, (kV) 35 50 65 90 120 175 DC withstand, 15 minutes, (kV) 65 75 105 140 170 245 Partial discharge (min. kV) for 9 15.6 25.8 36 40 60 3 pC or less Impulse withstand 1.2 x 50 µs, 95 110 150 200 250 350 crest kV (outdoor)3 Impulse withstand 1.2 x 50 µs, 80 95 125 150 250 350 crest kV (indoor)3 Continuous current rating Equal to cable ampacity Wet withstand, 10 seconds, kV rms 30 45 60 80 100 145 Dry withstand, 6 hours, kV rms 25 35 55 75 100 120 Note: For PILC terminations, please refer to page 111. 1. URD and LC kits are rated for 15–35 kV only; HVT-M kits for 5/8–25 kV only. 2. HVT-250 meets requirements of 25/28 kV systems. 3. Outdoor kits (-SJ, -SG, or -SLC designation) were tested with skirts (rain sheds). Indoor kits (-J, -G, -LC designation) do not contain skirts.
  7. 7. Terminations Index Main Index Technical informationElectrical stress controlShielded power cables require electrical stress control when terminated. When theinsulation shield is removed from a cable, the electrical field is concentrated at thecutback point, causing high electrical stress. If the stress is great enough, it can causethe air to break down, resulting in corona. High-stress areas also cause internal dis-charges. Corona or internal discharges will ultimately destroy the cable insulation,causing premature failure.Cable termination without stress controlThe diagram below shows an energized cable termination without stress control. Theelectric field intensity is greatest where the equipotential lines (line of constant volt-age) are concentrated. Note the concentration near the edge of the semi-con shield. 97Stress control is required here to reduce the electrical stress below levels at whichthe air would break down or discharges would occur in the insulation. Semi-con High-stress area shield subject to discharge 50% 60% 40% 70% 30% 80% 20% 10% 90% line voltage Equipotential lines Conductor (100% line voltage) Primary insulationCable termination with Tyco Electronics’ unique stress control systemWith Tyco Electronics’ stress control tube installed, the equipotential lines are spreadout, distributing the electrical field and reducing the electrical stress to the cableinsulation’s operating level, as shown in the diagram below. This is achieved by theunique resistive and capacitive properties of the heat-shrinkable material. Note thatno diameter buildup is required as in a conventional stress cone that utilizes itsgeometry to reduce stress. Semi-con shield Stress control tube SRM 15% 20% 10% 25% 5% 30% 40% 60% 80% line voltage Equipotential lines Conductor (100% line voltage) Primary insulation
  8. 8. Terminations Index Main Index Technical information Recommended air clearance (Heat-shrink and cold-applied products) Phase/phase and phase/ground The stress control system provides a linear voltage distribution from the lug at high voltage to the shield termination at ground potential. If the termination is installed too close to another phase termination or grounded metal, the electric stress in the air gap will rise to a level where discharge or flashover may occur. The table and dia- grams below indicate the minimum clearances needed between various termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL). d a a b98 c b c c d 45∞ Figure 1. Figure 2. Figure 3. Figure 4. Phase to ground Same phase Between phases Between phases Minimum Clearance1 (inches/millimeters) BIL (kV) a b c2 d 95 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20) 110 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23) 125 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25) 150 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25) 200 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35) 1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional air clearance. 2 For skirted, outdoor terminations, the value for c is equal to the distance from the edge of one skirt to another or from a skirt to ground. Recommended cable bending radius Tyco Electronics’ Raychem terminations are as flexible as the original cable. A cable end should not be bent to a radius less than that recommended by the R manufacturer. D = Cable jacket O.D. R = 10 x D—Minimum bending radius D (consult cable manufacturer’s val- ues and check them against Tyco Electronics’. Select the higher of the two values. Preheat cable to approx- Figure 5. imately 80°C before bending.) Bending radius
  9. 9. Terminations Index Main Index TFT testing data These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, trouble-free service life. These terminations incorporate Tyco Electronics material technology in a cold-applied system. These terminations have an elastomer- ic tubing that is formulated for long-term performance in typical extreme termination environments. The non-tracking material is maintenance-free and does not require periodic cleaning. This series of products features the latest in advanced stress control systems using Metal Oxide Matrix technology to provide superior electrical performance. 99Tyco Electronics products: Voltage class TFT TFT TFT TFTTest description (5 - 8 kV) (15 kV) (25 kV) (35 kV)AC withstand, 1 minute, (kV) 35 50 65 90DC withstand, 15 minutes, (kV) 65 75 105 140Partial discharge (min. kV) for 5 pC or less 9 13 21.5 30Impulse withstand 1.2 x 50 µs, crest kV (outdoor) 95 110 150 200Wet withstand, 10 seconds, kV rms 30 45 60 80Dry withstand, 6 hours, kV rms 25 35 55 75
  10. 10. Terminations Index Main Index Nonshielded polymeric terminations HVT-50 1/C and 3/C Nonshielded power cable (5 kV) HVT-50 nonshielded polymeric terminations are designed to withstand rigorous service conditions. The nontracking, heat-shrinkable insulation is simple to install and provides excellent UV stability. Indoor (in enclosures) or outdoor (weather- exposed) use.100 Selection information (dimensions in inches/millimeters) Catalog number Conductor size (AWG/kcmil) Insulation diameter (min.) Jacket O.D. (max.) HVT-51 #4–2/0 0.45 (11) 0.85 (22) HVT-52 3/0–500 0.70 (18) 1.30 (33) HVT-53 750–1500 1.10 (28) 2.15 (55) Installed length: 12”(300mm) For three-conductor 5 kV terminations 1. Order three appropriate single-conductor terminations from the selection informa- tion above. 2. In addition, order the appropriate three-conductor modification kit (MOD-3-HVT) as follows: • MOD-3A-HVT for HVT-51 and HVT-52 • MOD-3B-HVT for HVT-53 These MOD-3-HVT kits contain: • 4 feet of tubing to rejacket each phase and ground conductor • sealant • plugs • cable breakout to seal the crotch area 3. For more information on MOD-3-HVT kits, see page 103. Ordering information 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables manufactured in accordance with the data contained in ICEA S-66-524, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 90 mils. 2. For cables manufactured to other specifications, confirm selection with cable dimensions. 3. Kits do not contain connectors; order compression or solder connectors separately. 4. Standard package: • HVT-50: 3 single-conductor kits/box. • MOD-3-HVT: 1 kit/box. 5. Cable prep kits are found on page 87. 6. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40” (20-61mm). See page 113. Related installation instructions HVT-50
  11. 11. Terminations Index Main Index Polymeric cable terminationsHVT-G/SG 1/C Shielded power cable (5–35 kV)Superior High-contamination Electronics’ proven high-voltage, heat-withstand and non-tracking activated sealing system. No field engi-The unique high-voltage insulating neering or additional accessory kits aresleeve is a field-proven, nontracking, and required.erosion-resistant material that does notrequire periodic cleaning. The material Rated to IEEE-48-1990, class 1.properties have been formulated to be Indoor (in enclosures) or outdoorthermally stable and highly resistant to (weather-exposed) use. For use onUV degradation, weathering and envi- copper tape, wire shield, lead sheath,ronmental pollution. and UniShield cables.Positive environmental sealThe cable, along with external ground, is 101sealed from moisture ingress using TycoSelection information (dimensions in inches/millimeters) 5 kV 8 kV Insulation JacketCatalog number conductor size conductor size diameter O.D.Indoor Outdoor (AWG/kcmil) (AWG/kcmil) (min.–max.) (max.)Conductor size (AWG/kcmil) 5–8 kVHVT-80-G HVT-80-SG #4–#1* #6–#2 0.35–0.60 (9–15) 0.95 (24)HVT-81-G HVT-81-SG 1/0–250* #1–4/0 0.60–0.95 (15–24) 1.20 (30)HVT-82-G HVT-82-SG 300–500* 250–500 0.80–1.25 (20–32) 1.50 (38)HVT-83-G HVT-83-SG 600–1750* 600–1750 1.10–1.75 (28–44) 2.10 (53)HVT-84-G HVT-84-SG 1500–2500* 2000–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 10.5 (267)15 kVHVT-151-G HVT-151-SG #4–1/0 0.60–0.95 (15–24) 1.20 (30)HVT-152-G HVT-152-SG 2/0–350 0.80–1.25 (20–32) 1.50 (38)HVT-153-G HVT-153-SG 400–1000 1.10–1.65 (28–42) 2.10 (53)HVT-154-G HVT-154-SG 1250–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 15 (381)25 kVHVT-252-G HVT-252-SG #2–250 0.80–1.25 (20–32) 1.50 (38)HVT-253-G HVT-253-SG 300–750 1.10–1.70 (28–43) 2.10 (53)HVT-254-G HVT-254-SG 1000–1750 1.60–2.45 (41–62) 2.75 (70)HVT-255-G HVT-255-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 28 (711)35 kVHVT-352-G HVT-352-SG #1–1/0 0.80–1.25 (20–32) 1.50 (38)HVT-353-G HVT-353-SG 2/0–500 1.10–1.85 (28–47) 2.10 (53)HVT-354-G HVT-354-SG 750–1750 1.60–2.45 (41–62) 2.75 (70)HVT-355-G HVT-355-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 33 (838)Ordering information1. Select the appropriate catalog num- *2. If using 5 - 8 kV (115-mil) cable, use 7. See page 96 for testing information. ber. Selections are based on the typ- 8 kV selection. 8. Related test reports: ical dimensions of 100% insulated 3. For cables manufactured to other 5–8 kV: EDR-5217 EDR 5217 cables manufactured in accordance specifications, confirm selection 15 kV: EDR 5218 EDR-5218 with data contained in AEIC CS5- with cable dimensions. 25 kV: EDR 5219 EDR-5219 1987 and AEIC CS6-1987, as well 4. Kits do not contain connectors; 35 kV: EDR 5222 EDR-5222 as the dimensions of commonly order compression or solder connec- 9. See next page for 3/C modification used connectors. tors separately. kits. Nominal insulation thickness 5. All kits include a solderless ground 10. Miscellaneous accessories are (100%): 5 kV: 90 mils 8 kV: 115 connection. Outdoor (-SG) kits found on page 87. mils; 15 kV: 175 mils; 25 kV: 260 include skirts for outdoor use. To 11. Cable mounting brackets are avail- mils; 35 kV: 345 mils. order skirts separately, see able to accommodate cable Nominal insulation thickness page116. diameter. See page 113. (133%): 15 kV: 220 mils. 6. Standard package: Three single- Related installation instructions conductor kits/box. HVT-5-35kV G/SG
  12. 12. Terminations Index Main Index Polymeric cable terminations HVT-Z Heat-shrinkable terminations with built-in stress control The latest heat-shrink high voltage based on ceramic semi-conductor tech- termination technology nology (ZnO) and provides superior dis- The HVT-Z high voltage termination charge and impulse performance. When system features a co-extruded one-piece the tubing is shrunk down, the coating termination. Unlike the HVT product line, softens and sticks to irregular surfaces, which includes a non-tracking tube and providing moisture seals as well as elec- a separate stress control tube, the HVT-Z trical stress control. The termination termination consists of the same proven design provides a superior product with non-tracking tube together with a co- a shorter overall length and fewer rain extruded, built-in stress control grading sheds than the HVT product line. layer. This stress control layer is102 Selection information (dimensions in inches/millimeters) Conductor size Insulation diameter Jacket Catalog number minimum/maximum minimum/maximum diameter Indoor Outdoor 5kV 8kV (5kV 133%) maximum 8 kV HVT-Z-80-G HVT-Z-80-SG #4-#1AWG #6-#2 AWG 0.35-0.60 (9-15) 0.95 (24) HVT-Z-81-G HVT-Z-81-SG 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30) HVT-Z-82-G HVT-Z-82-SG 300-500 kcmil 250-500 kcmil 0.80-1.25 (20-32) 1.50 (38) HVT-Z-83-G HVT-Z-83-SG 600-1750 kcmil 600-1750 kcmil 1.10-1.75 (28-44) 2.10 (53) HVT-Z-84-G HVT-Z-84-SG 1500-2500 kcmil 2000-2500 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed length: 11.5 (290) 15 kV 15kV HVT-Z-151-G HVT-Z-151-SG #4-1/0 AWG 0.60-0.95 (15-24) 1.20 (30) HVT-Z-152-G HVT-Z-152-SG 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38) HVT-Z-153-G HVT-Z-153-SG 400-1000 kcmil 1.10-1.65 (28-42) 2.10 (53) HVT-Z-154-G HVT-Z-154-SG 1250-2500 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed length: 11.5 (290) 25 kV 25kV HVT-Z-252-G HVT-Z-252-SG #2-250 AWG 0.80-1.25 (20-32) 1.50 (38) HVT-Z-253-G HVT-Z-253-SG 300-750 kcmil 1.10-1.70 (28-43) 2.10 (53) HVT-Z-254-G HVT-Z-254-SG 1000-2000 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed length: 17.0 (430) 35 kV 35kV HVT-Z-352-G HVT-Z-352-SG #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38) HVT-Z-353-G HVT-Z-353-SG 2/0-500 kcmil 1.10-1.85 (28-47) 2.10 (53) HVT-Z-354-G HVT-Z-354-SG 750-1750 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed length: 19.0 (480) Testing Chart Product and voltage class 1 HVT-Z-80 HVT-Z-150 HVT-Z-250 HVT-Z-350 Test description (5–8 kV) (15 kV) (25 kV2) (35 kV) AC withstand, 1 minute, (kV) 35 50 65 90 DC withstand, 15 minutes, (kV) 65 75 105 140 Partial discharge (min. kV) for 3 pC or less 9 15.6 25.8 36 Impulse withstand 1.2 x 50 µs, crest kV 95 110 150 200 Continuous current rating Equal to cable ampacity Wet withstand, 10 seconds, kV rms 30 45 60 80 Dry withstand, 6 hours, kV rms 25 35 55 75 1. HVT-Z-250 meets requirements of 25/28 kV systems. 2. Outdoor kits (-SG designation) were tested with skirts (rain sheds). Indoor kits (-G designation) do not contain skirts. Test reports Indoor Outdoor 5/8/15 kV EDR-5322 EDR-5322 EDR-5323 EDR-5323 25 kV EDR-5324 EDR-5324 EDR-5325 EDR-5325 35 kV EDR-5337 EDR-5337 EDR-5338 EDR-5338 Related installation instructions HVT-Z
  13. 13. Terminations Index Main Index Polymeric cable terminationsMOD–3–HVT 3/C modification kits for Tyco Electronics’ Raychem medium- voltage terminations (5–35 kV)Use MOD-3-HVT kits in conjunction withthree Tyco Electronics 1/C terminationsto seal and rejacket the cable termina-tions.MOD-3-HVT kits are available for bothunsealed and sealed applications. 103Selection information (dimensions in inches/millimeters)Indoor (without breakout boot) Outdoor/Indoor (includes breakout boot)1/C termination indoor MOD-3-HVT kit 1/C termination outdoor MOD-3-HVT kit5–8 kVHVT-80-G HVT-Z-80-G MOD-3X-HVT* HVT-80-SG HVT-Z-80-SG MOD-3A-HVT*HVT-81-G HVT-Z-81-G MOD-3X-HVT HVT-81-SG HVT-Z-81-SG MOD-3A-HVTHVT-82-G HVT-Z-82-G MOD-3X-HVT HVT-82-SG HVT-Z-82-SG MOD-3A-HVTHVT-83-G HVT-Z-83-G MOD-3Y-HVT HVT-83-SG HVT-Z-83-SG MOD-3B-HVTHVT-84-G HVT-Z-84-G MOD-3Y-HVT HVT-84-SG HVT-Z-84-SG MOD-3B-HVT*15 kVHVT-151-G HVT-Z-151-G MOD-3X-HVT HVT-151-SG HVT-Z-151-SG MOD-3A-HVTHVT-152-G HVT-Z-152-G MOD-3X-HVT HVT-152-SG HVT-Z-152-SG MOD-3A-HVTHVT-153-G HVT-Z-153-G MOD-3Y-HVT HVT-153-SG HVT-Z-153-SG MOD-3B-HVTHVT-154-G HVT-Z-154-G MOD-3Y-HVT HVT-154-SG HVT-Z-154-SG MOD-3B-HVT*25 kVHVT-252-G HVT-Z-252-G MOD-3X-HVT HVT-252-SG HVT-Z-252-SG MOD-3A-HVTHVT-253-G HVT-Z-253-G MOD-3Y-HVT HVT-253-SG HVT-Z-253-SG MOD-3B-HVTHVT-254-G HVT-Z-254-G MOD-3Y-HVT HVT-254-SG HVT-Z-254-SG MOD-3B-HVT*HVT-255-G HVT-Z-255-G MOD-3Y-HVT* HVT-255-SG HVT-Z-255-SG MOD-3B-HVT*35 kVHVT-352-G HVT-Z-352-G MOD-3X-HVT HVT-352-SG HVT-Z-352-SG MOD-3A-HVTHVT-353-G HVT-Z-353-G MOD-3Y-HVT HVT-353-SG HVT-Z-353-SG MOD-3B-HVTHVT-354-G HVT-Z-354-G MOD-3Y-HVT HVT-354-SG HVT-Z-354-SG MOD-3B-HVT*HVT-355-G - MOD-3Y-HVT* HVT-355-SG - MOD-3B-HVT**Refer to Selection information (#3) below this table. Insulation diameter Jacket diameterCatalog number (min.–max.) (min.–max.)MOD-3X-HVT (unsealed) 0.50–1.35 (13–34)MOD-3Y-HVT (unsealed) 1.00–2.70 (25–69)MOD-3A-HVT (sealed) 0.50–1.25 (13–32) 1.25–3.85 (32–98)MOD-3B-HVT (sealed) 1.00–2.10 (25–53) 2.65–5.30 (67–135)Ordering information1. Select three HVT single-conductor terminations from page 100 - 102.2. To select the appropriate modification kit for the HVT terminations, use the MOD-3-HVT selection table above.3. Use the MOD-3-HVT dimensions table to confirm the insulation and jacket diameters. If the diameters of your cable fall outside the MOD-3-HVT kit’s use range, you can purchase MOD-3-HVT components separately.4. To order kit components separately or in bulk quantities, use the kit components and bulk ordering information table on page 104. Related installation instructions MOD-3-HVT
  14. 14. Terminations Index Main Index Polymeric cable terminations 3/C cable terminating MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus an environmental crotch sealing boot. Tubing provided does not have sealant coating on the inner wall. This makes it easy to remove, like any cable jacket. Each kit includes three four-foot-long sleeves for the phases and three four-foot-long smaller sleeves for any ground con- ductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cable breakout boot, provided in -3A and -3B kits, has an internal coating of a special adhe- sive to provide total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases and three smaller legs for ground conductors. Plugs are included for insertion into any unused ground legs to maintain the environmental seal integrity.104 3/C mod kit for converting one 3/C cable to three 1/C cables. Ordering information 1. Standard package: 1 kit/box. 2. Kit contents: Unsealed (-3X and -3Y) kits HVBC kit, see page 147. contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations that don’t require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable 1/C “HVT” series termination. breakout, and plugs for both outdoor and indoor terminations. 3. Kit components can be purchased in bulk quantities (see table below). 4. To order cable prep kits, see page 87. Heat-shrink jacketing tubes for Note: MOD-3-HVT kits should be installed protection of the phases and prior to installing Tyco Electronics HVT kits. any ground conductors. Heat-shrink cable breakout boot for crotch seal. MOD-3-HVT kit components and bulk ordering information Catalog Component Bulk ordering number Kit components catalog number catalog number MOD-3X-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1500/U MWTM-16/5-A/U Sealant strip 1 each S1085-3-380 S1085-3-380 MOD-3Y-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/U Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/U Sealant strip 1 each S1085-3-380 S1085-3-380 MOD-3A-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/U Sealant strip 1 each S1085-3-380 S1085-3-380 Cable breakout boot 1 each CBR-6-1-A CBR-6-1-A Cable breakout plugs 3 each CBR-PLUG CBR-PLUG Sealant-coated shim tubing 1 each WCSM-70/21-150-S WCSM-70/21-1200S MOD-3B-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/U Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/U Sealant strip 1 each S1085-3-380 S1085-3-380 Cable breakout boot 1 each CBR-6-2-A CBR-6-2-A Cable breakout plugs 3 each CBR-PLUG CBR-PLUG Ground wire shim tubing 3 each WCSM-20/6-150S WCSM-20/6-150S (B50)
  15. 15. Terminations Index Main Index Cold-applied terminationsTFT-E 1/C cold applied terminations for jacketed and unjacketed con- centric neutral cable, shielded power cable, and LC shielded power cable (15-35 kV)TFT-E, TFT-E-G/SG, and TFT-E-SLC tool- Rated to IEEE-48-1996, class 1 termina-free termination kits have been devel- tion.oped to provide a quick and easy, cold-applied method of terminating 15-35 kV, TFT-E accommodates jacketed andsingle-core polymeric cables. Both the unjacketed concentric neutral cable. ForTFT-E and TFT-E-SG are designed for outdoor or indoor use. TFT-E-G (indoor)indoor and outdoor conditions. TFT-E-G and TFT-E-SG (outdoor) kits are for usekits do not have skirts and should be on copper tape, wireshield, lead sheath,used for 15 kV indoor applications. and Unishield cables. TFT-E-SLC is for use on LC shield cables. All offerTFT-E, TFT-E-G/SG, and TFT-E-SLC kits advanced Metal Oxide Matrix stress con-offer the following features and benefits: trol.• Advanced Metal Oxide Matrix stress 105 control.• Positive placement of stress patch.• Provided on a crush-resistant core.• Easy installation - allows for repositioning. Conductor Range TerminationProduct Solid Stranded TypeTFT-151E #2AWG - 250kmil #2AWG - 4/0AWG PinTFT-152E 4/0 / 250kcmil - Pin - 350 / 500kcmil NEMA LugTFT-153E - 500 / 750kcmil NEMA LugTFT-154E - 1000/1250kcmil NEMA LugTFT-251E #1AWG - 3/0AWG #1AWG - 3/0AWG PinTFT-252E #1AWG / 250kcmil #1AWG - 4/0AWG Pin - 350 - 500kcmil NEMA LugTFT-253E 250kcmil - Pin - 350 - 750kcmil NEMA LugTFT-254E - 750 - 1250kcmil NEMA LugTFT-352E 1/0AWG - 250kcmil 1/0AWG - 4/0AWG PinTFT-353E 4/0 /250kcmil - Pin - 350 - 500kcmil NEMA LugTFT-354E - 500 - 1250kcmil NEMA LugPlease contact Tyco Electronics inside sales for more information at 800-327-6996
  16. 16. Terminations Index Main Index Cold-applied terminations Selection information (dimensions in inches/millimeters) Catalog Cable range Insulation diameter Number Standard pkg number (AWG/kcmil) (min./max.) of skirts (kits/box) CN and JCN cable - indoor/outdoor (15 kV) TFT-151E #2–250 0.64–1.09 (16-28) 3 1 ea. TFT-152E 4/0–500 0.85–1.45 (22-37) 3 1 ea. TFT-153E 500–750 1.06–1.70 (27-43) 3 1 ea. TFT-154E 1000–1250 1.49–2.20 (38-56) 3 1 ea. CN and JCN cable - indoor/outdoor (25 kV) TFT-251E #1–3/0 0.64–1.09 (16-28) 5 1 ea. TFT-252E #1–500 0.85–1.45 (22-37) 5 1 ea. TFT-253E 250–750 1.06–1.70 (27-43) 5 1 ea. TFT-254E 750–1250 1.49–2.20 (38-56) 5 1 ea.106 CN and JCN cable - indoor/outdoor (35 kV) TFT-352E 1/0–250 0.85–1.45 (22-37) 8 1 ea. TFT-353E 4/0–500 1.06–1.70 (27-43) 8 1 ea. TFT-354E 500–1250 1.49–2.20 (38-56) 8 1 ea. Shielded cable - indoor/outdoor (5 kV no sheds) Ordering information TFT-151E-G 2/0–250 0.64–1.09 (16-28) 0 3 ea. 1. The -SG and -SLC kits contain a solder- TFT-152E-G 350–500 0.85–1.45 (22-37) 0 3 ea. blocked ground braid and a solderless TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. ground clamp. Shielded cable - Indoor/outdoor (8 kV no sheds) 2. Select the appropriate catalog num- TFT-151E-G 1/0–250 0.64–1.09 (16-28) 0 3 ea. ber. Selections are based on the typi- TFT-152E-G 250–500 0.85–1.45 (22-37) 0 3 ea. cal dimensions of 100%- and 133%- TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. insulated cables manufactured in Shielded cable indoor only (15 kV no sheds) accordance with the data contained in TFT-151E-G #2–250 0.64–1.09 (16-28) 0 3 ea. AEIC CS5-198, and CS6-1987 as well TFT-152E-G 4/0–500 0.85–1.45 (22-37) 0 3 ea. as the dimensions of commonly used TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. connectors. Nominal insulation thick- Shielded cable - indoor/outdoor (15 kV) ness (100%): TFT-151E-SG #2–250 0.64–1.09 (16-28) 3 3 ea. 15 kV: 175 mils TFT-152E-SG 4/0–500 0.85–1.45 (22-37) 3 3 ea. 25 kV: 260 mils TFT-153E-SG 500–750 1.06–1.70 (27-43) 3 3 ea. 35 kV: 345 mils TFT-154E-SG 1000–1250 1.49–2.20 (38-56) 3 3 ea. 3. For cables manufactured to other Shielded cable - indoor/outdoor (25 kV) specifications, confirm selection with TFT-251E-SG #1–3/0 0.64–1.09 (16-28) 5 3 ea. cable dimensions. TFT-252E-SG #1–500 0.85–1.45 (22-37) 5 3 ea. 4. Kits do not contain connectors; order TFT-253E-SG 250–750 1.06–1.70 (27-43) 5 3 ea. compression or solder connectors TFT-254E-SG 750–1250 1.49–2.20 (38-56) 5 3 ea. separately. Shielded cable - indoor/outdoor (35 kV) 5. To order cable prep kits, see page 87. TFT-352E-SG 1/0–250 0.85–1.45 (22-37) 8 3 ea. 6. See page 99 for testing information. TFT-353E-SG 4/0–500 1.06–1.70 (27-43) 8 3 ea. 7. Related test reports: TFT-354E-SG 500–1250 1.49–2.20 (38-56) 8 3 ea. EDR-5302 15 kV: EDR 5302 LC shielded cable - indoor/outdoor (15 kV) 25 kV: EDR-5303 EDR 5303 TFT-151E-SLC #2–250 0.64–1.09 (16-28) 3 3 ea. 35 kV: EDR 5299 EDR-5299 TFT-152E-SLC 4/0–500 0.85–1.45 (22-37) 3 3 ea. 8. Cable mounting brackets are available TFT-153E-SLC 500–750 1.06–1.70 (27-43) 3 3 ea. to accommodate cable diameters from TFT-154E-SLC 1000–1250 1.49–2.20 (38-56) 3 3 ea. 0.80-2.40 (20-61). See page 113. LC shielded cable - indoor/outdoor (25 kV) TFT-251E-SLC #1–3/0 0.64–1.09 (16-28) 5 3 ea. Related installation instructions TFT-252E-SLC #1–500 0.85–1.45 (22-37) 5 3 ea. TFT-150E-SLC TFT-250E-SLC TFT-253E-SLC 250–750 1.06–1.70 (27-43) 5 3 ea. TFT-350E-SLC TFT-150E TFT-254E-SLC 750–1250 1.49–2.20 (38-56) 5 3 ea. TFT-250E TFT-350E LC shielded cable - indoor/outdoor (35 kV) TFT-150E-G TFT-150E-SG TFT-250E-SG TFT-350E-SG TFT-352E-SLC 1/0–250 0.85–1.45 (22-37) 8 3 ea. TFT-353E-SLC 4/0–500 1.06–1.70 (27-43) 8 3 ea. TFT-354E-SLC 500–1250 1.49–2.20 (38-56) 8 3 ea.
  17. 17. Terminations Index Main Index Cold-applied terminationsTFT-R 1/C terminations for shielded and non-shielded power cable (5-35 kV)TFT-R and TFT-RG/SG tool-free termina- TFT-R and TFT-R-G/SG kits offer thetion kits have been developed to provide following features and benefits:a quick and easy, cold-applied method • Advanced Metal Oxide Matrix stressof terminating 5-35kV, single-core poly- control.meric cables. Both the TFT-R and TFT-R • Positive placement of stress patch.SG are designed for indoor and outdoor • Provided on a crush-resistant core.conditions. • Easy installation - allows for repositioning.TFT-R kits are for non-shielded cableapplications. TFT-R-G kits do not have Rated to IEEE-48-1996, class 1 termina-rain sheds and should be used for tion requirements. TFT-R is designed for5/8kV indoor or outdoor applications indoor or outdoor use. For use on con-and 15kV indoor only applications. centric neutral and jacketed concentric 107 neutral cable.Selection information (dimensions in inches/millimeters) Ordering information 1. All shielded cable kits contain a sol- Standard der-blocked ground braid and a sol-Catalog Cable range Insulation diameter Number package derless ground clamp.number (AWG/kcmil) (min./max.) of skirts (kits/box) 2. Select the appropriate catalog num-TFTR (Non-Shielded, indoor/outdoor ) without sheds (5 kV) ber. Selections are based on the typi-TFT-50R #2-3/0AWG 0.53-0.80 (13-20) 0 3 cal dimensions of 100%- and 133%-TFT-51R 1/0-250KCMIL 0.64-1.09 (16-28) 0 3 insulated cables manufactured inTFT-52R 250-500KCMIL 0.85-1.45 (22-37) 0 3 accordance with the data containedTFT-53R 350-750KCMIL 1.06-1.70 (27-43) 0 3 in AEIC CS5-1987 and CS6-1987 asTFTR-G (Shielded, indoor/outdoor ) without sheds (5 kV) well as the dimensions of commonlyTFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 used connectors.TFT-151R-G 2/0-250KCMIL 0.64-1.09 (16-28) 0 3 Nominal insulation thicknessTFT-152R-G 350-500KCMIL 0.85-1.45 (22-37) 0 3 (100%): 15kV: 175 milsTFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 25 kV: 260 milsTFTR-G (Shielded, indoor/outdoor ) without sheds (8 kV) 35 kV: 345 milsTFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 3. For cables manufactured to otherTFT-151R-G 1/0-250KCMIL 0.64-1.09 (16-28) 0 3 specifications, confirm selection withTFT-152R-G 250-500KCMIL 0.85-1.45 (22-37) 0 3 cable dimensions.TFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 4. Kits do not contain connectors; orderTFTR-G (Shielded, indoor only) without sheds (15 kV) compression or solder connectorsTFT-150R-G #2-3/0AWG 0.53-0.80 (13-20) 0 3 separately.TFT-151R-G #2-250KCMIL 0.64-1.09 (16-28) 0 3 5. To order cable prep kits, see page 87.TFT-152R-G 4/0-500KCMIL 0.85-1.45 (22-37) 0 3 6. See page 99 for testing informationTFT-153R-G 500-750KCMIL 1.06-1.70 (27-43) 0 3 7. Related test reports: 15 kV:EDR5302 EDR-5302TFTR-SG (Shielded, indoor/outdoor ) (15 kV) EDR-5303 25 kV: EDR5303TFT-151R-SG #2-250KCMIL 0.64-1.09 (16-28) 3 3 35 kV: EDR 5299 EDR-5299TFT-152R-SG 4/0-500KCMIL 0.85-1.45 (22-37) 3 3 8. Cable mounting brackets are avail-TFT-153R-SG 500-750KCMIL 1.06-1.70 (27-43) 3 3 able to accommodate cable diame-TFT-154R-SG 1000-1250KCMIL 1.49-2.20 (38-56) 3 3 ters from 0.80-2.40" (20-61mm).TFTR-SG (Shielded, indoor/outdoor ) (25 kV) See page 113.TFT-251R-SG #1-3/0AWG 0.64-1.09 (16-28) 5 3 Related installation instructionsTFT-252R-SG #2/0-500KCMIL 0.85-1.45 (22-37) 5 3 TFT-50RTFT-253R-SG 250-750KCMIL 1.06-1.70 (27-43) 5 3 TFT-150R-GTFT-254R-SG 750-1250KCMIL 1.49-2.20 (38-56) 5 3 TFT-150R-SGTFTR-SG (Shielded, indoor/outdoor ) (35 kV) TFT-250R-SG TFT-350R-SGTFT-352R-SG 1/0-250KCMIL 0.85-1.45 (22-37) 8 3TFT-353R-SG 4/0-500KCMIL 1.06-1.70 (27-43) 8 3TFT-354R-SG 500-1250KCMIL 1.49-2.20 (38-56) 8 3
  18. 18. Terminations Index Main Index High voltage (69 kV) termination EHVT/GHVT 1/C shielded power cable (46 and 69 kV) Tyco Electronics’ Raychem EHVT series require periodic cleaning. The material high-voltage terminations utilize a stress properties have been formulated to be control system that has been field- thermally stable and highly resistant to proven for more than 20 years. UV degradation, weathering, and envi- ronmental pollution. Reduced installation costs Because the 46 and 69 kV HVT kits use Positive environmental seal standard heat-shrink components, guide The cable, along with external ground, is tubes are not needed for alignment, elas- sealed from moisture ingress using Tyco tomer compression, computed venting, Electronics’ proven high-voltage, heat- or field compound filling. Only standard activated scaling system. No field engi-108 cable support systems are needed, neering or additional accessory kits are reducing steel structure or poletop required. support requirements. Rated to IEEE-48, class 1, for Available in gray color outdoor (weather-exposed) use. For applications where gray appearance For use on wire shield, wire/metallic- is preferred, GHVT 69 kV terminations tape shield, lead sheath, and jacketed are now available. These terminations concentric neutral cables. Both kits meet the same criteria as Tyco contain a limited number of lightweight Electronics’ EHVT kits. GHVT kits have components with unlimited shelf life gray outer tubes and skirts. under normal storage conditions. Superior high-contamination withstand and non-tracking. The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material that does not Selection information (dimensions in inches/millimeters) Conductor Insulation Jacket Catalog number size diameter O.D. Indoor Outdoor (AWG/kcmil) (min –max.) (max.) 46 kV EHVT-462-G EHVT-462-SG #2–4/0 1.18–1.77 (30–45) 2.36 (60) EHVT-463-G EHVT-463-SG 250–750 1.47–2.05 (38–52) 2.75 (70) EHVT-464-G EHVT-464-SG 1000–1500 1.97–2.56 (50–65) 3.35 (85) EHVT-465-G EHVT-465-SG 1750–2500 2.48–3.03 (63–77) 3.94 (100) 69 kV EHVT-691-G EHVT-691-SG 1/0–350 1.50–2.05 (38–52) 2.65 (67) EHVT-692-G EHVT-692-SG 350–1000 1.95–2.55 (50–65) 3.25 (83) EHVT-693-G EHVT-693-SG 1000–2000 2.50–3.05 (64–77) 3.95 (100) GHVT-69 kV (gray) GHVT-691-G GHVT-691-SG 1/0–350 1.50–2.05 (38–52) 2.65 (67) GHVT-692-G GHVT-692-SG 350–1000 1.95–2.55 (50–65) 3.25 (83) GHVT-693-G GHVT-693-SG 1000–2000 2.50–3.05 (64–77) 3.95 (100) Ordering information 1. Select the appropriate catalog num- 2. For cables manufactured to other 6. See page 96 for testing information. ber. Selections are based on the typi- specifications, confirm selection with 7. To order cable prep kits, see page cal dimensions of 100%-insulated cable dimensions. 87. cables manufactured in accordance 3. Kits do not contain connectors; order 8. Related test report: 46 kV: PPR-1085 with the data contained in AEIC CS6- compression or solder connectors EDR-5241 69 kV: EDR-5241 1982 and separately. 9. EHVT-BRKT available to accommo- AEIC CS7-1987, as well as the 4. Standard package: 1 kit/box. date cable diameters from 2.5-4.5 dimensions of commonly used con- 5. Installed length: (65-115 mm). See page 114. nectors. 46 kV: 10. EHVT-BP base plates for mounting Nominal insulation thickness (100%): Indoor (-G): 32" (813 mm). the EHVT-BRKTs are also available. 46 kV: 420 mils Outdoor (-SG): 40" (1016 mm). See page 114. 69 kV: 650 mils 69 kV: Indoor (-G): 42"(1067 mm). Related installation instructions Outdoor (-SG): 52"(1321 mm). EHVT-46 EHVT-69
  19. 19. Terminations Index Main Index LC shield terminationsHVT-LC/SLC 1/C LC shield cable (15–35 kV)Rated to IEEE-48-1990, class 1. Indoor(in enclosures) or outdoor (weather-exposed) use on LC shield cables. 109Selection information (dimensions in inches/millimeters)Catalog number Conductor size Insulation diameter Jacket O.D.Indoor Outdoor (AWG/kcmil) (min.–max.) (max.)15 kVHVT-151-LC HVT-151-SLC #2–3/0 0.65–1.00 (17–25) 1.45 (37)HVT-152-LC HVT-152-SLC 4/0–350 0.85–1.40 (22–36) 1.85 (47)HVT-153-LC HVT-153-SLC 500–1000 1.15–1.70 (29–43) 2.20 (56)HVT-154-LC HVT-154-SLC 1250–2000 1.60–2.15 (41–55) 2.70 (69)Installed length: 15 (381)25 kVHVT-252-LC HVT-252-SLC #2–400 0.85–1.40 (22–36) 1.80 (46)HVT-253-LC HVT-253-SLC 400–1000 1.25–1.80 (32–46) 2.50 (64)HVT-254-LC HVT-254-SLC 1000–1500 1.60–2.10 (41–55) 2.70 (69)Installed length: 26 (660)35 kVHVT-352-LC HVT-352-SLC #1–250 1.05–1.40 (27–36) 1.90 (48)HVT-353-LC HVT-353-SLC 250–1250 1.25–2.10 (32–55) 2.60 (66)Installed length: 33 (838)Ordering information 1. Select the appropriate catalog 4. Kits do not contain connectors; number. Selections are based on order compression or solder con- the typical dimensions of 100%- nectors separately. insulated and 133%- insulated 5. Indoor (-LC) kits include a solder- cables manufactured in accor- less ground connection. dance with the data contained in 6. Outdoor (-SLC) kits include skirts AEIC CS5-1987 and AEIC CS6- for outdoor use and a solderless 1987, as well as the dimensions ground connection. To order of commonly used connectors. skirts separately, see page 116. Nominal insulation thickness: 7. Miscellaneous accessories are (100%) 15 kV: 175 mils found on page 87. 25 kV: 260 mils 35 kV: 345 mils 8. Standard package: 1 kit/box. Nominal insulation thickness: 9. See page 96 for testing (133%) 15 kV: 220 mils information. 2. For cables manufactured to other 10. Related test reports: specifications, confirm selection EDR-5218 15 kV: EDR-5218 with cable dimensions. 25 kV: EDR-5219 EDR-5219 3. HVT-LC/SLC kits are supplied 35 kV: EDR-5222 EDR-5222 with two pieces of #4 AWG braid 11. Cable mounting brackets are to provide fault-current carrying available to accommodate cable capacity. Users should verify the diameters from 0.80-2.40" (20- compatibility of the braids with 46mm). See page 113. their LC shield cable. Related installation instructions HVT-15-35kV LC
  20. 20. Terminations Index Main Index URD cable terminations HVT-J/SJ 1/C unjacketed and jacketed URD cable (15–35 kV) HVT-J/SJ terminations are lightweight. RUS accepted for indoor and outdoor They can be mounted directly to fuse terminations - Indoor (in enclosure) or cutouts, eliminating the need for extra outdoor (weather-exposed) use. For use support brackets. As with all HVT kits, on concentric neutral and jacketed con- these URD terminations offer superior centric neutral cables. UV stability and a nontracking outer surface.110 Selection information (dimensions in inches/millimeters) Catalog number Conductor size Insulation diameter Jacket O.D. Indoor Outdoor (AWG/kcmil) (min.–max.) (max.) 15 kV HVT-151-J HVT-151-SJ #2–3/0 0.65–1.00 (17–25) 1.45 (37) HVT-152-J HVT-152-SJ 4/0–350 0.85–1.40 (22–36) 1.85 (47) HVT-153-J HVT-153-SJ 500–1000 1.15–1.70 (29–43) 2.20 (56) HVT-154-J HVT-154-SJ 1250–2000 1.60–2.15 (41–55) 2.70 (69) Installed length: 15 (381) 25 kV HVT-252-J HVT-252-SJ #2–400 0.85–1.40 (22–36) 1.80 (46) HVT-253-J HVT-253-SJ 400–1000 1.25–1.80 (32–46) 2.50 (64) HVT-254-J HVT-254-SJ 1000–1500 1.60–2.10 (41–53) 2.70 (69) Installed length: 26 (660) 35 kV HVT-352-J HVT-352-SJ #1–250 1.05–1.40 (27–36) 1.90 (48) HVT-353-J HVT-353-SJ 250–1250 1.25–2.10 (32–53) 2.60 (66) HVT-354-J HVT-354-SJ 1500–2000 2.00–2.70 (51–69) 3.30 (84) Installed length: 33 (838) Ordering Information 1. Select the appropriate catalog 2. For cables manufactured to other 8. See page 96 for testing number. Selections are based on specifications, confirm selection information. the typical dimensions of 100%- with cable dimensions. 9. Related test reports: and 133%-insulated cables manu- 3. Kits do not contain connectors; EDR-5218 15 kV: EDR-5218 factured in accordance with the order compression or solder con- EDR-5219 25 kV: EDR-5219 data contained in AEIC CS5-1987 nectors separately. EDR-5222 35 kV: EDR-5222 and AEIC CS6-1987, as well as the 4. Indoor (-J) kits are suitable for 10. Cable mounting brackets are dimensions of commonly used unjacketed and jacketed URD available to accommodate cable connectors. cable. diameters from 0.80-2.40" (20- Nominal insulation thickness 5. Outdoor (-SJ) kits include skirts for 46mm). See page 113. 100%: outdoor use and are suitable for Related installation instructions 15 kV: 175 mils unjacketed and jacketed URD HVT 15-35kV-J 25 kV: 260 mils cable. To order skirts separately, 35 kV: 345 mils see page 116. Nominal insulation thickness 6. To order cable prep kits, see 133%: page 87. 15 kV: 220 mils 7. Standard package: 1 kit/box.
  21. 21. Terminations Index Main Index PILC cable terminationsHVT/HVT-3 15 kV terminations, (1/C, 3/C) PILC/VCLCHVT-1590-G/SG and HVT-3-1590-G/SG The HVT-1590-G/SG and HVT-3-1590-Gseries heat-shrinkable high-voltage termi- terminations are fully qualified to applic-nations combine proven oil-sealing capa- able sections of IEEE-48 to provide abilities with stress-control and nontrack- long, trouble-free product life. In addi-ing technologies to terminate 15 kV 1/C tion, these terminations have beenand 3/C PILC/VCLC cables. pressure tested to perform at 110°C and 15 psi under load-cycling conditions.The HVT-1590-G/SG and HVT-3-1590-G/SG heat-shrinkable terminations Rated to IEEE-48, class 1 termination.install quickly and easily, with no need Accommodates belted or shieldedfor special adapters, compound filling, paper-insulated, lead-covered (PILC) 111leadwiping, or hot oils. or varnished cambric-insulated (VCLC) cable.Selection information (dimensions in inches/millimeters) Conductor Insulation Installed lengthKit description size diameter Indoor OutdoorIndoor Outdoor (AWG/kcmil) (min.) (min.) (max.) (min.) (max.)HVT-3-1590-G/SG 3/C PILC/VCLC cableHVT-3-1591-G HVT-3-1591-SG #4–4/0 0.60 (15) 31.5 (800) 35 (888) 28 (711) 40 (1015)HVT-3-1592-G HVT-3-1592-SG 4/0–400 0.85 (22) 31.5 (800) 35 (888) 28 (711) 40 (1015)HVT-3-1593-G HVT-3-1593-SG 500–800 1.00 (25) 31.5 (800) 35 (888) 28 (711) 40 (1015) Conductor Insulation Min Min Min InstalledKit description size diameter Insulation Lug Lug barrel lengthIndoor Outdoor (AWG/kcmil) (min.) OD OD Legnth Indoor OutdoorHVT-1590-G/SG 1/C PILC/VCLC cableHVT-1591-G HVT-1591-SG #4–2/0 0.60 (15) 0.65 (16) 1.50 (13) 1.50 (38) 22.4 (570) 22.4 (570)HVT-1592-G HVT-1592-SG 3/0–400 0.85 (22) 0.80 (20) 0.65 (16) 1.50 (38) 22.4 (570) 22.4 (570)HVT-1593-G HVT-1593-SG 400–1000 1.00 (25) 1.05 (27) 0.95 (24) 1.50 (38) 23.6 (600) 23.6 (600)Technical dataThe Tyco Electronics HVT-1590-G/SG and HVT-3-1590-G PILC/VCLCterminations have been tested to and meet the following IEEE-48-1990 requirements:Test RequirementAC withstand, 1 minute 50 kVAC dry withstand, 6 hours 35 kVImpulse (BIL) 1.2 x 50 µs 95 kVDC withstand, 15 minutes Cyclic aging, 30 cycles at 110°C conductor temp. with 17-kV and 75 kV 15-psi internal pressure (one cycle = 8 hours on/16 hours off) PassedPost load cycling impulse (BIL) 1.2 x 50 µs 95 kVPressure test, 30-psi internal pressure for 1 hour PassedThe Tyco Electronics HVT-3-1590-SG PILC/VCLC terminations have been tested to:Impulse (BIL) 1.2 x 50 µs 110 kVOrdering information1. Select the appropriate catalog 2. Lugs are not supplied in the kits and 5. To order cable prep kit, see number. Selections are based on the should be ordered separately. Use oil page 87. typical dimensions of 100%-insulated block lugs only. 6. Cable mounting brackets are available cables manufactured in accordance 3. Standard package quantity: 1 kit to accommodate cable diameters with the data contained in AEIC (Each 3/C kit contains all components from 0.80-4.50 (20-115). 1-1968. Nominal insulation thickness required to terminate one 3/C PILC See page 113. (100%): 165 mils cable) per box. EDR-5245 4. Related test report: EDR-5245. Related installation instructions HVT-3-1590-G HVT-1590-SG

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