1. Report On Industrial Training
AT
KARNAPHULI KNIT WEAR LTD.
Course code – TE-410)
Academic Supervisor
MD. MominurRahman
Lecturer,
Dept. of Textile Engineering
Faculty of Science & Information Technology
Submitted By:
Muhammad Abdullah Al-Mamun – 103-23-2271
Faculty of Science & Information Technology
Program: B.Sc in Textile Engineering
Department Of Textile Engineering
Date of Submission:11/12/2013
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2. Declaration
I thereby declare that this has been done by us under take supervision of Md. MominurRahman,
Lecturer, Daffodil International University, I also declare that neither this industrial attachment nor any
part thereof has been submitted else here for award of any degree.
SUPERVISED BY
Md.MominurRahman
Lecturer
Department of TE
Daffodil International University
Md. Golam Kibria
IE Incharge
KARNAPHULI KNIT WEAR LTD.
Muhammad Abdullah Al-Mamun
ID: 103-23-2271
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3. ACKNOWLEDGEMENT
All pleasure goes to the Almighty Allah to give me strength and ability to complete my project. It was a
great opportunity for me to complete the attachment.
I feel grateful to my academic supervisor Md. MominurRahman, Lecturer, Department of Textile
Engineering, Faculty of Science and Information Technology, Daffodil international University him
continuously guiding us about the development and preparation this report. he has enriched me with
sharing necessary theoretical and practical ideas and supervised me to complete this report on time.
I also wish to express my gratitude to Prof Dr. S.M. MahbubulHaqueMajumder, Dean, Faculty of
Science and Information Technology, Daffodil international University for his continuous guidance to
prepare this report. I would like to express my thanks to Prof. Dr. Md. MahbubulHaque, Head,
Department of Textile Engineering, Faculty of Science and Information Technology, Daffodil
international University for his kind help to finish my report.
I am highly indebted to the authority of Karnaphuli Knit Wear Ltd, for allowing me to do a substantial
part of the experiment work in their dyeing lab. Without their support I could not be able to finish the
project. Especially I am thankful to Md. Gola Kibria (TE Incharge) without his permission no work could
be done at the factory.
Finally I wish to avail Myself of this opportunity, express a sense of gratitude and love to my beloved
parents and my friends for their mental support, strength, help and everything.
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4. Executive Summary
The internationally recognized buyers or clients are looking for those countries for producing their
industrial products where different types of mills have established as a one stop source for the
global market, satisfy and meet customer’s expectation by developing and providing products and
services on time, which offer value in terms of Quality, Price, Safety & Environmental impact. And
also assure complete compliance with international quality standards and also to provide the
employees internationally acceptable working condition/standards. In Bangladesh, there are different
types of Textile Industry those are producing high quality textile and product Karnaphuli Knit Wear Ltd.
is one of them. Karnaphuli Knit Wear Ltd. is Dyeing fabric Manufacturer & Exporter, having all state of
the art facilities with annual turnover Tk. 60,00000 to 80,00000 They have Different types of Knitting,
Dyeing and Finishing machines supplied by mostly Japan, Taiwan, U.K, USA, Singapore, etc. which are
very latest. It has high production rate finished garments are produced per day. The production is
controlled by skill persons. All of the decision makers of production sector in Karnaphuli Knit Wear Ltd.
are not textiles graduates. Finishing are well branded. They produce their product for their buyer and
client those are coming from international market like U.K, Ireland, France, Germany, Belgium, and
Spain. They follow all the system for their machines maintenance so production cannot hamper.
In this report, I have tried to give some information about Karnaphuli Knit Wear Ltd. and I have observed
that Karnaphuli Knit Wear Ltd. produce high quality dyeing fabric and fulfill the special requirements
from the different types of buyers by according different internationally recommended standard
method.
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5. Table of Contents
Declaration
2
Acknowledgement
3
Executive summary
4
Table of Contents
5-7
Chapter- I
PROJECT DESCRIPTION
1.1 Introduction
2
1.2 General Information About Factory
3-4
CHAPTER – II
MAN POWER MANAGEMENT
2.1Organizational Structure
6
2.2Man Power
7
2.3 Management System
7
2.4 Function of Karnaphuli Knit Wear Ltd.
8
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6. CHAPTER – III
MACHINE DESCRIPTION
3.1 List of machinery
10-12
3.2 Machine Specification
13
3.3 Some important sewing machine specification
13-15
CHAPTER – IV
RAW MATERIALS
4.1 Raw Material
17
4.2Names & Sources
17
4.3Raw Materials
18
4.4 Accessories store source
19
4.5 Engineering Store source
20
CHAPTER – V
PRODUCTION PLANNING SEQUENCE& OPERATIONS
5.1 Production flow chart
22
5.2 Garments Sectors
23-26
5.3 Flow chart of production planning
26-29
5.4 Sequence & Operation
30
5.5 Organ gram of sample department
31
5.6 Sequence of product development
32-33
5.7 Specification for garments given by Buyer (Garments Details)
34-35
5.8 Cutting Section
36-39
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7. CHAPTER – VI
QUALITY ASSURANCE
6.1 Q.C Department
41-42
6.2 Faults found in QC Department
42
6.3 Quality Assurance System
43-44
CHAPTER – VII
MAINTENANCE
7.1 Maintenance of Machinery
46
7.2 Maintenance Tools& Their Equipment
46-47
7.3 Boiler Machine Maintenance Schedule
47-49
CHAPTER – VIII
UTILITY
8.1 Power and Utility
51
CHAPTER – IX
STORE & INVENTORY CONTROL
9.1 Inventory system for Raw material
53-56
CHAPTER – X
KNITTING SECTION
10.1 Organogram of Knitting
vii
58-60

8. 10.2 Process Flowchart for Knitting
61
10.3 Category of Weft or Circular Knitting
61-63
10.4 Terms of Knitting
63-65
CHAPTER-XI
DYEING SECTION
11.1. Organogram of Dyeing
67
11.2. Flow Chart for Dyeing
68
11.3. M/C Specification
68-72
11.4. Batch Management
73
11.5 Function or Purpose of Batch Section
73
CHAPTER-XII
FINISHING SECTION
12.1. What is finishing
75
12.2. Object of finishing
75-76
CHAPTER – XIII
MARKETING ACTIVITIES
(MERCHANDISING)
13.1 Manpower
78-79
13.2 Duties & Responsibilities of Marketing Officer
79
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9. CHAPTER - XIV
CONCLUSION
14.1 CONCLUSION
ix
81