1. seed & grain cleaning & grading

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India was witnessing a revolution in farm production and was struggling for increased food production to satisfy the needs of one of the fastest growing populations in the world. This required large quantities of good quality seeds which, at that time, were being produced largely on imported seed processing machines. The cost was too high and unaffordable for a country short of foreign currency. It was in 1984, when AGROSAW™ took up the challenge and committed itself to providing world-class seed processing machines to the farmers and seed producers of the country, right here in India, and that too at the most affordable prices. It has been a hard work for all of us at AGROSAW™ all these years - needs of the farmer and seed producers were listed, research & studies conducted, continuous interaction with scientists at Agricultural Universities was made, new designs were developed to suit the Indian conditions, production facilities built, wide dealer network established - all brick by brick.

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1. seed & grain cleaning & grading

  1. 1.
  2. 2. <ul><li> Established in 1984</li></ul>5000 plus installations so far<br /><ul><li> Largest manufacturer of Post Harvest Equipment in India
  3. 3. Turnkey Plants / Machines</li></ul> Cleaning, Grading, Sorting and Handling <br /> Seed, Grain, Spices, Pulses, Oil Seeds, Fruits and Vegetables<br /><ul><li>Two manufacturing units</li></ul>Ambala & Saha<br /><ul><li> ISO 9001, ISO 14001, ISO 18001, SA 8000 certified co.
  4. 4. Managing Director: Mr. Sanjeev Sagar</li></ul>1984<br />2008<br />
  5. 5. <ul><li> Sales Turn Over 2009-10: Rs. 50 Crores
  6. 6. More than 5000 plants operational in 50 plus countries</li></li></ul><li><ul><li> Experienced Design and Development Team
  7. 7. Latest Design Software</li></ul>Autodesk Inventor, Solid Works Premium, Auto CAD<br /><ul><li> Sheet Metal Processing Facilities</li></ul>CNC Turret Press, CNC Press Break, NC Shearing,<br />Roll Plate Bending; MIG, TIG & Spot Welding<br /><ul><li> Skilled Production, QC and Installation Teams
  8. 8. Wide Marketing Network & Separate overseas office</li></li></ul><li><ul><li>of Denmark – in the area of seed & grain cleaning & grading
  9. 9. of Poland – for grain Silos and Dryers
  10. 10. of Denmark– for suction blower and aspirators
  11. 11. of Sweden – for seed coatingmachines
  12. 12. New Zealand – for fruits & vegetables cleaning & grading</li></li></ul><li>Plant Layout<br />Seed Cleaning/Grading Plant<br />Shop Floor<br />Fruit Cleaning & Grading Line<br />Mobile Plant<br />
  13. 13. A range of more than 70 types of machines, for various applications <br />and capacities, to suit the client requirements<br />Seed Pre-Cleaner / Grain Cleaner<br />Fine Cleaner<br />Rotary Drum Cleaner<br />Indented Cylinder<br />Universal Cleaner for Commercial Cleaning<br />Gravity Separator<br />Treater& Coater<br />De-Stoner<br />De-Awner<br />Dryer<br />Width Sizer<br />Groundnut Pod Cleaner<br />Dust Aspirator System for the plants<br />Vegetable Seed Extracting Machine<br />Maize / Corn Sheller<br />
  14. 14. <ul><li>Application</li></ul>Efficient Cleaning of all types of seed, <br /> grain, pulses and oil seeds<br /><ul><li>Working</li></ul> Material fed into Hopper<br /> Dust & Light impurities are separated<br /> by Aspirator fan<br /> Material falls on sieve layers<br /> Separation according to width & thickness<br /><ul><li>Models</li></ul>PC2, PC3, PC5, PC6, PC8, PC11, PC14, UC20, UC-30, UC-40, <br /> UC-60<br />
  15. 15.
  16. 16. <ul><li>PC Series</li></ul> PC2, PC3, PC5-NB, PC6, PC8-M, PC11-NB, PC11-RB, PC14-NB, <br /> PC14-RB<br /><ul><li>The numeral following the model signifies the capacities in TPH based on wheat
  17. 17. NB - Nylon BrushRB - Rubber Balls
  18. 18. Example. PC14-NB </li></ul>The pre-cleaner of PC series with a capacity of 14TPH and uses Nylon Brushes for sieve perforation cleaning.<br />Optional Accessories: Dust Collector & Air Trunk<br />
  19. 19. <ul><li>UC Series</li></ul> UC20, UC30, UC40, UC60 – 20, 30, 40, 60 TPH respectively<br /><ul><li>Suitable for efficient cleaning of all cereal grains, malting barley, coffee seed and seeds of all crops such as wheat, paddy, barely, maize, millets, </li></ul> sunflower, soyabean, oil seeds and Rice & pulse milling plants.<br /><ul><li>Same machine can be used as pre-cleaner as well as fine cleaner after changing the sieve pattern.</li></ul>Optional Accessories: Dust Collector, Air Trunk, Surge Bin, Feeding Elevator<br />
  20. 20. <ul><li>Application</li></ul>Efficient Cleaning of all types of seed, <br /> grain, pulses, spices and oil seeds etc.<br /><ul><li>Working</li></ul> Material fed into Hopper<br /> Dust & Light impurities are separated<br /> by Aspirator fan<br /> Material falls on sieve layers<br /> Separation according to width & thickness<br /><ul><li>Models</li></ul>Junior, Junior-ii, Ultra, Classic, Deluxe, Super, Super-ii, Seed Master, TSG, <br /> Coral, Venus, Majestic, SG-3, SG-4, Omni, Vibam – 1013, Vibam – 1026,<br /> Nova<br />Optional Accessories: Dust Collector, Air Trunk, Surge Bin, Feeding Elevator<br />
  21. 21.
  22. 22. <ul><li>Model Capacities</li></ul>Junior – 100 kg/hr Junior-ii – 100 kg/hr<br /> Ultra – 150 kg/hr Classic – 400 kg/hr<br /> Deluxe – 1TPH Majestic – 3 TPH<br /> Super – 400 kg/hr on coriander Super-ii – 1.2 TPH <br /> Seed Master – 1.5 TPH TSG – 1.5 TPH<br /> Coral – 2 to 2.5 TPH Venus – 800 kg/hr on coriander<br /> SG-3 – 3 TPH SG-4 – 4 TPH<br /> Omni – 3.5 to 4 TPH <br />Vibam 1013 – 5 TPH Vibam 1026 – 10 TPH <br /> Nova – 15 TPH for Commercial Cleaning<br />
  23. 23. <ul><li>Application</li></ul> Commercial Cleaning & Grading (width & size) <br /> of all serials, pulses, oil seeds etc. by using both <br /> screen & air<br /><ul><li>Working</li></ul>Material fed into a set of rotary drum screens of different perforation sizes<br /> Air aspiration removes dust, chaff & light impurities<br /> Material falls into rotating screens<br /> Material graded according to width and size<br /> Different grades collected separately<br /><ul><li>Models</li></ul>RDC-25, RDC-50, RDC-100 – 25, 50, 100 TPH based on wheat<br />
  24. 24. <ul><li>Application</li></ul>Used for additional separation or <br /> up-gradation of material on length basis<br /><ul><li>Working</li></ul> Short grains lifted & lodged in indents<br /> Fall out under gravity force into internal trough<br /> Long grains travel along and discharge out<br /><ul><li>Models</li></ul>IC1, IC2, IC3, IC4, IC5, IC6, IC8, IC10 – where number indicates to the capacity in TPH based on wheat<br /> IC-V – 100 Kg/Hr<br />
  25. 25.
  26. 26. <ul><li>Application</li></ul>Achieve very high grading quality for <br /> any free flowing granular material, and<br /> all types of seeds, grain, spices, etc on<br /> the principle of specific weight<br /><ul><li>Working</li></ul> Material fed on porous oscillating deck<br /> Material is fluidised by pressure fan<br /> Material allowed to stratify by combination of air pressure & deck oscillation<br /> Heavy particles sink into the deck & light particles suspended in fluidised state<br /> Heavy and light particles travelling in stratified paths are collected separately<br /><ul><li>Models</li></ul>G1, G2, G4, G6 – 1,2,4 and 6 TPH respectively<br /> GT – 100 Kg per Hour<br />Optional Accessories: Additional Deck, Vibro-Feeder, VFD for Deck, Dust Canopy, Surge Bin <br />
  27. 27.
  28. 28. <ul><li>Application</li></ul>Treatment of all kinds of seed by applying insecticide<br /> and fungicide in dry or liquid or slurry form<br /><ul><li>Working</li></ul>Seed fed into a weighing pan till a pre-determined <br /> weight is achieved & allowed to be dumped into blending chamber<br /> Simultaneously pre-determined dosage of chemical in liquid form or power form or slurry form is applied to the seed in a mixing chamber<br /> The slow moving cylinder helps in thorough mixing of seed & chemical<br /> Chemically treated seed discharged from cylinder<br /><ul><li>Models</li></ul>Slurry Seed Treater<br /> Universal Type Treater<br /> Film Coater<br />Optional Accessories: Surge Bin, Feeding Elevator<br />
  29. 29. <ul><li>Slurry Seed Treater</li></ul> Used for Slurry treatment of seed<br /> ST1RD, ST2RD, ST4RD - 1, 2, 4 TPH respectively<br /><ul><li>Universal Type Treater</li></ul> Used for Dry, Liquid & Slurry treatment of seed<br /> UT1, UT2, UT3, UT4 – 1, 2, 3, 4 TPH respectively<br /> UT-V – 100 Kg/Hr<br /><ul><li>Film Coater</li></ul> Used for liquid chemical film coating of seed<br /> SC15 FA, SC30 FA, SC15 SA, SC5 M, SC-L –15, 30, 10, 5 & 1 Kg/Batch respectively<br />
  30. 30.
  31. 31. <ul><li>Application</li></ul>Removal of heavy foreign contaminants like<br /> stone, metallic & glass pieces etc on the principle<br /> of weight difference<br /><ul><li>Working</li></ul>Material fed on the porous oscillating deck<br /> Material is fluidised by pressure fan<br /> With the combination of fluidisation & deck<br /> oscillation, heavy particles migrate to upper levels<br /> of the deck and the light particles move to the lower level of the deck<br /><ul><li>Models</li></ul>Positive Pressure Type: <br />D2-PEX – upto 2 TPH based on wheat<br /> Negative Pressure Type:<br />D4-NE, D6-NE, D10-NE, D15-NE, D20-NE - upto 4, 6, 10, 15 and 20 TPH based on wheat<br />
  32. 32.
  33. 33. <ul><li>Application</li></ul>For removing awns, tips, glumes etc.<br />For clipping of oats<br /> For breaking of alfalfa pods<br /> For de-whisking of carrot seeds<br /> For decorticating of sugar beet seeds<br /> For hulling white caps in clover seeds<br /> For de-clustering of tomato seeds, grass seeds etc.<br /> For polishing and removing mold from pepper balls, coffee beans etc.<br /><ul><li>Working</li></ul> Material fed in a variable speed rotating cylinder with beaters mounted on it<br /> Crop processed in-between beaters and concave<br /><ul><li>Models</li></ul>DB-1, DB-2, DB-3, DB-5 – 1, 2, 3 and 5 TPH respectively based on wheat<br />DB-V - 100 Kg/Hr<br />
  34. 34. <ul><li>Application</li></ul>Drying of grains/seeds, cereals, pulses,<br /> oil seeds, fodder, spices, garlic, onion etc.<br /><ul><li>Working</li></ul>Used indirect heat or hot air<br /> The chimney discharges affluent gases, hence no mixing with air burnt gases<br /> with material<br /><ul><li>Models</li></ul>Tray Type Dryer: <br />a) BDM – 1 Ton per batch<br />b) BDV – 100 Kg per batch<br />c) BD-1, BD-2, BD-4, BD-6 – 1, 2, 4, 6 Tons per Batch respectively based on wheat<br /> Re-circulating Batch Type Column Dryer<br /> a) BCD1, BCD2, BCD4, BCD6, BCD8 – 1, 2, 4, 6 Tons per Batch respectively based on wheat<br />
  35. 35.
  36. 36. <ul><li>Application</li></ul>To achieve different grades according to<br /> width of grain<br /><ul><li>Working</li></ul> Material fed into variable speed perforated<br /> cylinder having 2 or more perforation sizes<br /> Material is graded according to different perforation<br /> sizes & collected in hoppers below each size<br /><ul><li>Models</li></ul>WS-1, WS-2, WS-3, WS-4, WS-5, WS-6 where the numeral indicated the capacities in TPH based on wheat<br />
  37. 37. <ul><li>Application</li></ul>Removes undersize and lighter impurities by size<br /> Removes hollow pods from the raw mass by air<br /> pressure<br /><ul><li>Working</li></ul> Hollow pods separated from air – Rejects<br /> Good & Heavy pods graded according to size<br /><ul><li>Models</li></ul>GC-1, GC-2 – 1TPH and 2TPH respectively<br /> based on Groundnut Pods<br />Optional Accessories: Additional Screens, steel foundation frame, inclined belt conveyor<br />
  38. 38. <ul><li>Bucket Elevator for Seed / Grain
  39. 39. Inclined Belt Conveyor for Delicate Seed / Spices
  40. 40. Horizontal Belt Conveyors
  41. 41. Screw Conveyor
  42. 42. Bag Stacker
  43. 43. Sack Cleaner
  44. 44. Holding Bin / Surge Bin
  45. 45. Dump Hopper / Dump Pits
  46. 46. Auto Slide Gates
  47. 47. Electrically Operated Discharge Valves / Gates
  48. 48. Vibro Feeders
  49. 49. Auto Flow Samplers
  50. 50. Auto Weigher
  51. 51. Bag Stitching Machine</li></li></ul><li><ul><li>We Manufacture CE certified Machines as per client requirements
  52. 52. We provide Automation solutions for Machines / Plants
  53. 53. We provide HMI (Human Machine Interface) integrated with machines / plants</li></ul> Two Way Valve Vibro-feedor Electrically operated Bin<br />Touch panel <br />for the <br />Interface<br />
  54. 54. 5000 plus installation across 50 plus countries, including India<br />Seed Processing Plant<br />Grain Cleaning Plant<br />Spice Cleaning Plant<br />Pulse Cleaning Plant<br />Vegetable Seed Processing Plant<br />Mobile Seed / Grain Processing Plant<br />
  55. 55. <ul><li>Application</li></ul>To process seed directly in the fields<br /><ul><li>Working</li></ul>A plant made with a combination of <br /> graders, indented cylinders, and gravity<br /> separators is mounted on a mobile trolley <br /> and is powered by a generator.<br /><ul><li>Models</li></ul> A mobile plant, with any combination of <br /> machines available with Agrosaw, can be <br /> constructed and delivered based on <br /> requirement of the client<br />
  56. 56.
  57. 57.
  58. 58.
  59. 59.
  60. 60. 1. To ascertain suitable machines for handling <br />a particular crop by the customer<br />2. To Find out percentage of impurities in a<br />given sample of seeds/grains<br />
  61. 61. <ul><li>We also execute grain storage Silos projects
  62. 62. In collaboration with Araj, Poland</li></li></ul><li><ul><li> 1 Year Warranty
  63. 63. AMC / Need based Service
  64. 64. Readily Available Spare Parts</li></li></ul><li>
  65. 65.
  66. 66.
  67. 67.
  68. 68.
  69. 69.
  70. 70.
  71. 71.
  72. 72. <ul><li> Seed Industry
  73. 73. Grain Industry
  74. 74. Pulse Industry
  75. 75. Spice Industry
  76. 76. Coffee Industry
  77. 77. Oil Industry
  78. 78. Flour mills
  79. 79. Rice Mills
  80. 80. Breweries
  81. 81. Feed Mills</li></li></ul><li>Looking forward to work with you<br />

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