Forced Air Vs. Static Pile

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    Forced Air Vs. Static Pile - Presentation Transcript

    1. Keith Warren 828-230-1729 [email_address] President
    2. Forced Air Composting VS. Traditional Static Pile Composting
    3. The Problem (continued)
      • Farmers have tried static pile composting in the past but with little success
      • Reasons why it didn’t work
      • Mostly an anaerobic process
      • Difficult and time consuming to manage
      • Powerful unpleasant odor
      • Takes to long to achieve final product
    4. STATIC PILE COMPOSTING… “ BEEN THERE, DONE THAT, NO THANKS” “ Above Ground Rotting chambers”
    5. Forced Aeration vs. Static Pile Comparison
        • Animal Mortality: 240,000lbs/year
        • Bin size: 9.5’W x 12.0’L x 5.5’H
        • Mortality Capacity/bin: 5,000lbs 3,200lbs
        • Cycle Time 1 st Stage: 45 days 120 days
        • Cycle Time 2 nd Stage: 45 days 120 days
        • Cycle Time 3 rd Stage: 0 days 60 days
        • # of 1 st Stage Bins: 8 bins 18 bins
        • # of 2 nd Stage Bins : 4 bins 16 bins
        • # of 3 rd Stage Bins: dry stack + 14 bins --------------------------------------------------------------
        • Total Number of Bins: 12 bins 48 bins
      Forced Air Static Pile
    6. ADVANTAGES OF FORCED AERATION OVER STATIC PILE
      • NO FUEL EVER NEEDED
      • CONTINUOUS AERATION
      • NO TURNING REQUIRED TO AERATE
      • LEACHATE CAPTURED & RECYCLED
      • TEMPS ABOVE 150 °F for 10+ DAYS
      • SUPERIOR PATHOGEN KILL
      • HALF THE STRUCTURE REQUIRED
      • HALF THE PROCESS TIME REQUIRED
      • CONCRETE BIN DESIGN FOR DURABILITY
      • NONE OF THE MESS, SMELL, DREAD…
      • Advantages (Continued)
      • Very Little Odor
      • Viable Product Produced
      • Composting process accelerated with forced aeration (75% after 3 wks.)
      • Employee satisfaction
      • Utilizes Coastal Bermuda grass, corn and soy bean stubble
      • $150.00 Utility costs/month
    7. Competitive Analysis
    8. Whole Hog Composting at Little Creek Hog Farm Ayden North Carolina 16 Bin Facility w/ Storage 10,000lbs mortality per bin “Capped and cooking” 150°F Processing Temps Forced Aeration Floor “Storage for Land 28 days application”

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