Limpeza ultrasônica
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Limpeza ultrasônica

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Limpeza ultrasônica Presentation Transcript

  • 1. Contato: Adriano CaminoE-mail: adriano@nortech.com.brTrab. 21-24931098
  • 2. Our ProcessØ 10,000 PSIØ 400 km/hr (ultrasonic streaming)
  • 3. Economic  Impact          “We  will  save  over  $7  million  dollars  in   our  upcoming  turnaround  by  replacing   conven9onal  exchanger  cleaning   services  with  Tech  Sonic’s  ultrasonic   technologies.” Interna(onal  Oil  Company   –  Canadian  Refinery
  • 4. Environmental  Impact“U9lizing  Tech  Sonic  Services’  solu9ons  will  save  us  over  11   million  gallons  of  water  and  waste  water  in  our   turnaround.” International Oil Company – Canadian Refinery
  • 5. Our Safety Impact Traditional
  • 6. Our Safety Impact TS Services
  • 7. Our ResultsFlame Arrestor – 3 Hours
  • 8. Our Results Valve – 2 Hours
  • 9. Our ResultsPump Components – 3 Hours
  • 10. Managing the task BEFORE
  • 11. Our ResultsAFTER 3 Hours
  • 12. Our ResultsGas/Oil Exchanger - 3 Hours
  • 13. Our ResultsGas/Oil Filters – 3 Hours
  • 14. After 2 hours (partially suspended) in theTech Sonic bath
  • 15. Value is plugged solid on the intake
  • 16. Before 1 Hour later 3 Hours later
  • 17. 3 Hours later
  • 18. Spools  –  3  Hours  Clean  Time
  • 19. Sco<ord—  Ft.Sask,  Alberta
  • 20. Sco<ord—  Ft.Sask,  Alberta
  • 21.  Tube & Shell Exchanger A1- BEFORE
  • 22.  Tube & Shell Exchanger A1- AfterAfter 4 hours in our ultrasonic solution
  • 23. Two identically fouled bundles.This one after 5 hours in theTech Sonic bath
  • 24. Twisted  Tube  Bundles
  • 25. Shell  Side  Fouling
  • 26. ADer  4  hours
  • 27. AGemp(ng  hydro-­‐blas(ng  for  5  hours  with  no  impact
  • 28. 6  Hours  Total  Produc(on  Time
  • 29. CC-­‐106B
  • 30. AL    CC-­‐106  ExchangersExchanger inspected beforebeing submerged in ourultrasonic solution
  • 31. CC-­‐106B
  • 32. AL    CC-­‐106  Exchangers
  • 33. CC 106-B Day 1
  • 34. CC 106-B Day 1
  • 35. CC 106-B Day 1First session in theTech Sonic bath.
  • 36. CC 106-B Day 1ADer  3  hours  in  the   ADer  5  hours  in  the  ultrasonic  bath.   ultrasonic  bath.  
  • 37. CC 106-B Day 1After 6 hours in theTech Sonic bath
  • 38. CC 106-B Day 1A<er  10  hours  in  the  ultrasonic  bath.  
  • 39. AL    CC-­‐106  ExchangersAfter 12 hours in our Tech Sonic solution
  • 40. CC 106-B Resultbefore After
  • 41. CC 106-B Resultbefore After
  • 42. CC 106-B Resultbefore After
  • 43. CC 106-B Resultbefore After
  • 44. AL    CC-­‐106  ExchangersApproved for service
  • 45. CC 106-B Day 1Approved for service
  • 46.  Benicia-­‐  Val-­‐2563    BEFORE
  • 47.  Benicia-­‐  Val-­‐2563    BEFORE Unsuccessful attempts were made to clean this modified-asphalt bundle using hydro- blasting for the period of 5 shifts. Valero planned to dispose of this exchanger.
  • 48. After 4 hours in the Tech Sonic bathBefore
  • 49. Bryan demonstrates how the process has loosened the adherence of this modified, polymer asphalt on the tubes.After 5 hours thecontaminates can be peeledstraight off the tubes
  • 50. After 7 hours, much of thecontamination has fallen offinto the bath
  • 51. Results After 10 hoursThe bundle was sprayed down with a5kpsi water rinse for 30 minutes toremove all remaining, but looseneddebris.
  • 52. Our Economic Impact“For every dollar we spend with Tech Sonic’s, we save four dollars in operational and cost efficiencies. We used to have to throw out most of the components as they could not be put back into production. Our capital costs have reduced dramatically.” International Oil Company – Canadian Oilsands Production Site
  • 53. Our CommitmentTech Sonic Services is a majorcontributor to operational efficienciesand revenue optimization.Our singular goal is to returncontaminated equipment andcomponents, in “like-new” condition,back into operation faster and morecost effectively than any other solution.