High speed video: root cause analysis applications on 4 frequently used machines and a real life business case

Maintenance 2012:Combine the right training and tools!www.cyclocam.be

Nestlé recalled 7 million jars of baby-food to win back the consumers´ trust due to a production error discovered in one single production lot

86% of manufacturing companies could double their throughput without adding additional production lines……but they don’t know it

Quick Reminder on decreasing maintenance cost:Economic optimum theory … since 1983!€ Total maintenance cost Breakdown Predictive & fixing costs Preventive costsBalance predictive, preventive and corrective tasks trough root cause fixing & analysis

Usual strategy to solve manufacturing line issues: Trial & Error

Trial & Error is not efficient nor effective!•After resolving the symptoms, the linestill runs sub-optimal•Root cause remains unknown•Hence it will happen again! (often on Friday-evening!)

Best in class Strategy:Increase capability of your operators and maintenance technicians: Right training Right tools -Root Cause Analysis -Measurement & Analysis -Risk Based Inspection -Inspection -Lifetime Management -Monitoring A microscope for small things, a telescope for the stars, a Cyclocam for manufacturing lines!

Overview of tools for professional maintenance: High speed video

5 critical tools for professional maintenance:1. Temperature and Voltage meter2. IR Thermography3. UltraSound Analysis4. Vibration Analysis5. Cyclical camera6. (Oil Analysis) • mainly for gearboxes and heavy duty equipment, not further discussed here

Critical tool for professional maintenance:Examples of using a real time high speed camera

Let’s discuss typical maintenance issues • Filling lines • Labeling devices • Dosing machine • Robot tuning 11

Filling lines 12

Filling lines Movie -1 Fast running line (NOT cyclocam) http://youtu.be/_uLjIDWTN48 -2 Same line … in slow motion on Cyclocam http://youtu.be/hwJgU3tEers Customer needs easy handling, as the “issue” could be anywhere on the line

Labeling devices

Labeling devices Movie -Label with « ripping » issues: damaged labels http://youtu.be/5feCe9LL_G8 Customer wants real-time view, as the “issue” is solved by tweaking the equipment … on-the-spot!

Dosing 16

Dosing Movie -1 Marshmallow line http://youtu.be/BPgtsy-zUDM -2 Bearing press http://youtu.be/F3utDmdwolsCustomer wants easy handling & real-time view to fix issues on-the-spot!

Robots 18

Real Life Business Case:50 000 000 extra tablets per year at no extra cost Movie http://www.youtube.com/watch?v =GNtuzg31oYY&yt:cc=onOn the YouTube interface next slide:USE THE « CC » BUTTON FOR SUBTITLES

Use the right tool for the right equipment!• Temperature and Voltage meter• IR Thermography• UltraSound Analysis• Vibration Analysis• Cyclical camera• Oil Analysis • mainly for gearboxes and heavy duty equipment, not further discussed here

… and reduce your breakdown costs• Increase the capability of the operators to restore and keep the machine in basic conditions• Increase the capability of the technicians to really repair, maintain and fundamentally improve the machines• Support the right tools for the right people to facilitate real breakdown analyses and reductions• Foster a culture of effective maintenance, where preventive maintenance is developed on all equipment

Important considerations when buying Tools• Get a device designed for your application•Be sure that it is real-time, easy and fast to use•Include the full impact in the ROI calculations

Eliminate the root cause of your failures…

From Equipment Maintenance To Equipment Management:Combine the right training and tools!www.cyclocam.be

Designed with the experience of being a maintenance technician: • Easy & portable • Robust • Real time

CON F IDENTStrong recent brand references... IAL

... mainly FMCG and machine builders 70% of our customers use the Cyclocam on their own equipment (mainly FMCG) 20% of our customers use the Cyclocam on their customers’ equipment (mainly technicians and machine builders) 10% of our customers use the Cyclocam for « other »

Thanks for your attention Additional questions?Call us on +32 479 90 10 92 www.Cyclocam.be

High speed video: root cause analysis applications on 4 frequently used machines and a real life business case

by Wouterdestecker on Jun 15, 2012

Accessibility

Categories

Upload Details

Usage Rights

Statistics

High speed video: root cause analysis applications on 4 frequently used machines and a real life business case Presentation Transcript