Introducing the PMA Range of Products

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An introduction to the product portfolio of temperature and process controllers, process indicators and transmitters from PMA (part of West Control Solutions)

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Introducing the PMA Range of Products

  1. 1. WEST Control Solutions – Your global partner for measurement and control technology Introducing the PMA Range
  2. 2. WEST Control Solutions – Your global partner for measurement and control technologyThree DIN Sizes - One Family• 1/8 DIN „landscape“ or vertical• 1/4 DIN with big 19mm process value indication• One depth: 118 mm (4.65“)
  3. 3. WEST Control Solutions – Your global partner for measurement and control technologyKS 40-1 Features at a Glance Limit signaling function with latch Alarms for heating current & control loop Maintenance manager and error list Timer and programmer with "end" signal Automatic/manual key BluePort interface Various certifications (DIN 3440, UL)
  4. 4. WEST Control Solutions – Your global partner for measurement and control technologyKS 40-1 Application Examples• Furnaces and Ovens• Burners and Boilers• Plastics Processing• Packaging• Driers• Climatic Chambers• Heat treatment plants• Sterilizers
  5. 5. WEST Control Solutions – Your global partner for measurement and control technology KS 40-1 Control Functions • signaller (= on/off control) • 2-point controller > relay or > logic (SSR driver) • continuous controller > 0/4...20mA or > 0/2...10V • 3-point > relay / relay > relay / logic (SSR driver) > continuous / relay • 3-point stepping / motorized valve controller.
  6. 6. WEST Control Solutions – Your global partner for measurement and control technologyKS90-1 & KS92-1• KS 90-1 1/8 DIN• KS 92-1 1/4 DIN• One depth: 118 mm (4.65“)
  7. 7. WEST Control Solutions – Your global partner for measurement and control technologyKS 90-1 Features at a Glance Limit signaling function with latch Alarms for heating current & control loop & actuator Maintenance manager and error list Day & Night display shows bargraphs and plain text Two universal inputs Configurable function key BluePort interface Optimization at set-point
  8. 8. WEST Control Solutions – Your global partner for measurement and control technologyKS 90-1 Control Functions • signaller (= on/off control) • 3-point • 2-point controller > relay / relay > relay or > relay / logic (SSR driver) > logic (SSR driver) > logic / logic (SSR driver) • continuous controller > continuous / continuous special algorithm for water, oil > 0/4...20mA or > continuous / relais and fan cooling > 0/2...10V > continuous / logic • 3-point stepping (valve) controller > with position feedback • with positioner
  9. 9. WEST Control Solutions – Your global partner for measurement and control technologyPlain Text in the Operating Level Bar graph with 40 steps resolution Actuating variable, deviation or process value Numeric value Actuating variable, deviation, process value, effective setpoint Numeric value with user defined text INP1, INP2, INP3 Alternating display of plain text and value
  10. 10. WEST Control Solutions – Your global partner for measurement and control technologyBuilt-in Operating Manual in the configuration level plain text explains the codes in the parameter level plain text explains the parameter
  11. 11. WEST Control Solutions – Your global partner for measurement and control technologyKS 90-1 Features at a Glance 16 program patterns 16 segments and 4 control (event) tracks Selectable time or rate segments Plain text program names Easy one-key operation Dedicated program operating level
  12. 12. WEST Control Solutions – Your global partner for measurement and control technologyProgrammer Function• 16 program pattern• Bandwidth control adjustable for each program• 4 control (event tracks) and end signal b.Hi b.Lo 1 2 3 4 15 16 Event track 1 Event track 2 Event track 3 Event track 4 Program end
  13. 13. WEST Control Solutions – Your global partner for measurement and control technology Plain Text Program NamesProgram number8-digit text run run ru n run ru n - P rgEdit - - PrgEdit - - PrgEdi t - - PrgEdit - - PrgEdi t -
  14. 14. WEST Control Solutions – Your global partner for measurement and control technology The family - KS 92 to KS 98-1 Advanced line: KS 94 Process controller Universal line: KS 92-1 Industrial controller Advanced line: KS 98-1 multi-function unit for 1001 applications
  15. 15. WEST Control Solutions – Your global partner for measurement and control technology Display of KS 92 / 94 • "Day & night" display features > Active illumination in dark surroundings > Reflecting in bright and very bright surroundings
  16. 16. WEST Control Solutions – Your global partner for measurement and control technologyOn-board operating instructions • Operator manual in three languages • Plain text instead of codes • Display of the last value
  17. 17. WEST Control Solutions – Your global partner for measurement and control technology User-defined texts (KS 94 function) • 12 freely definable texts with up to 16 characters (ASCII) • Selection of the texts via: > digital inputs > status information (e.g. alarms)
  18. 18. WEST Control Solutions – Your global partner for measurement and control technologyKS 98-1 Advanced• Front layer > BluePort style• Display > Day & Night display > Resolution: 160 x 80 Pixel > Area: 66,5 x 37,4 mm > Technique: Transmissive (like KS 90-1/92-1) > Back light: red / green swichable > Control: „Chip on glass“ > Number of lines: 10
  19. 19. WEST Control Solutions – Your global partner for measurement and control technologyDisplay Quality• ISTN technique very good contrast also with high ambient temperatures• Ambient temp.: 0...70 °C• “Chip on glass“ Only a few connections (interface + supply)• “FPC“ connectors instead of “rubber conductor“ or “heat seal“
  20. 20. WEST Control Solutions – Your global partner for measurement and control technologyDisplay Mode & Colour• Colour > Selectable > Changable by event from engineering• Mode > Direct or reverse mode > Event-driven change• Dynamic > static > flashing
  21. 21. WEST Control Solutions – Your global partner for measurement and control technologyDay & Night Display• Good visibility > under worst conditions > from extreme perspective > known from BluePort® and KS94!
  22. 22. WEST Control Solutions – Your global partner for measurement and control technologyEngineering Tools• Graphical: ET/KS 98plus• Simulation SIM/KS98• Downloader DL/KS98• BlueControl Basic
  23. 23. WEST Control Solutions – Your global partner for measurement and control technologyApplication Examples KS 98-1 • Universal process control > Energy generation and distribution, chemical industry, heaters, furnaces, ... • Dedicated automation of medium processes including control, sequence control, data logging and visualisation > Extruder, pumps, compressors, boilers, .... • Controllers with dedicated operating design > Operating displays, variable names, text-messages, ...
  24. 24. WEST Control Solutions – Your global partner for measurement and control technologyKS 98-1 Conclusion • All in one - do-it-all:  PLC  Closed loop control  Calculation unit  Visualisation and operation • 450 functions selectable • Powerful 32 bit micro processor • Simple to use Engineering Tools
  25. 25. WEST Control Solutions – Your global partner for measurement and control technologyTB 40-1 Features at a Glance Two additional pre-alarm relays All types of thermocouples Maintenance Manager and error list Applicable for heating and cooling processes Alarm reset via front key or digital input BluePort interface Versions for DIN EN14597 & Pressure Equipment Directive
  26. 26. WEST Control Solutions – Your global partner for measurement and control technologyTB 40-1 Applications• All applications where an over or under temperature fault condition could pesent fire or other hazard• Heat generating plants with outflow temperatures up to 120°C to DIN 4751• Thermal transfer plants with organic transfer media to DIN 4754
  27. 27. WEST Control Solutions – Your global partner for measurement and control technologyTB 40-1 Application Example sensor sensor (limit) (control) correcting oven variable heating temperature- temperature- controller limiter
  28. 28. WEST Control Solutions – Your global partner for measurement and control technologyTB 40-1 Highlights• All types of thermocouples > Type L, J, K, N, S, R and T, C, D, E, B• Customer-specific linearizations for all sensors > thermocouples, RTD’s, mA, V, mV• Protection with password and the internal security switch > approved safety, TÜV-tested > individual access levels (“master level”)• Extended operating temperature up to 60 °C > mounting closer to the process• Minimum self-heating > increased service life
  29. 29. WEST Control Solutions – Your global partner for measurement and control technologyRail Line rail line 1• Compact design 2 > only 22,5 mm wide > for DIN rail mounting (EN 50022) 3• Performance class like BluePort® KS 40-1Platform for a whole instrument family1. Universal transmitter UNIFLEX CI 45 > successor of UNIFLEX CI/CB2. Universal controller KS 453. Temperature limiter TB 45 > attractive layout
  30. 30. WEST Control Solutions – Your global partner for measurement and control technologyExample applications• Furnaces and Ovens• Burners and Boilers• Plastics Processing• Packaging• Driers• Climatic Chambers• Heat treatment plants• Sterilizers• Oxygen
  31. 31. WEST Control Solutions – Your global partner for measurement and control technologyGeneral features (1)• Fast mounting > Simply snap on DIN rail• Cable connection > Time saving plug-in connectors > Screw terminals > Optionally spring-clamp connectors• Local operating > Dual-line LCD: - process value always visible - > Convenient 3-key operation > Additional display indicators > Multi-colour LED.
  32. 32. WEST Control Solutions – Your global partner for measurement and control technologyGeneral features (2)• Communication (1) > BluePort® - front interface• Communication (2) > RS 485 > Protocol MODBUS RTU > Connected via DIN rail bus connector > Wireless cross connection• Communication (3) > Fieldbus connection via bus coupler > PROFIBUS-DP > Additional Ethernet, CAN (planned) > Central power supply > Hot swap
  33. 33. WEST Control Solutions – Your global partner for measurement and control technologyGeneral features (3)• 3-port galvanic isolation > input against output > input / output against power supply and interface• Power supply > 90 ... 260 V AC > 18 ... 30 V AC, 18 ... 31 V DC• Engineering Tool BlueControl®• Maintenance Manager
  34. 34. WEST Control Solutions – Your global partner for measurement and control technologyTransmitter UNIFLEX CI 45 • 2 universal inputs > 30 input ranges > O2 - measuring > Signal combinations (difference, min/max, mean, selection...) • 1 digital input > control input > counter (up / down) > frequency input • 1 analogue output > current / voltage / logic > frequency • 2 relay outputs • Interfaces (RS485 / System)
  35. 35. WEST Control Solutions – Your global partner for measurement and control technology CI 45 Features at a Glance • Counter / frequency input • Universal input 2 • Universal input 1 • Operator’s interface • Communication capabilities • BluePort interface • Analogue output (I&U) / frequency output • 2 relays
  36. 36. WEST Control Solutions – Your global partner for measurement and control technologyHousing • Small sizes > Width: 22,5 mm (0.87“) > Height: 99 mm (3.90“) > Depth: 120 mm (4.71“) • Plug-in connectors > screw terminals > spring-clamp connectors • Mounting on DIN rail TS 35 > closed-packed mounting possible.
  37. 37. WEST Control Solutions – Your global partner for measurement and control technologyCommunication capabilities• BluePort -front interface• RS 485 MODBUS - RTU interface (optionally) > connection to visualisation tools and PLC’s > space saving mounting, easy to connect on DIN rail > wireless cross connections > extensible up to 31 devices• System option > connection to fieldbus coupler via internal system bus > available bus couplers PROFIBUS -DP > other fieldbuses in preparation > extensible up to 62 devices > sharable up to 4 levels
  38. 38. WEST Control Solutions – Your global partner for measurement and control technology KS 45 Features at a Glance • Input 2: mA, optional universal / alternative: HC-input • Universal input 1 • Operator‘s interface • Communication capabilities • Timer and programmer with "end" signal • Timer and programmer with "end" signal • BluePort interface • Analog output (I & U) • 2 relays • Alternative: 2 optocoupler outp. • 1 relays
  39. 39. WEST Control Solutions – Your global partner for measurement and control technologyKS 45 Control Functions• signaller (= on/off control)• 2-point controller > relay or > logic• continuous controller > 0/4...20mA or > 0/2...10V• 3-point > relay / relay > logic / logic > relay / logic > continuous / relay• motorized valve controller (3-point stepping)
  40. 40. WEST Control Solutions – Your global partner for measurement and control technologyKS 45 Features (1)• Universal version: continuous/switching output > reduced stocks of spare parts• 100 ms cycle time > suitable for fast control loops• Special linearization for RTD‘s possible > KTY, PTC, NTC, Pt 1000, Ni 100, Ni 1000,• Freely configurable analog output > 14-bit resolution > galvanically isolated
  41. 41. WEST Control Solutions – Your global partner for measurement and control technologyKS 45 Features (2)• RS485 MODBUS RTU interface > connection to visualization software and PLCs• Built-in transmitter supply > galvanically isolated > direct and economic connection of 2 and 3-wire transmitters• Programmer with 4 segments and "end" signal• Timer functions
  42. 42. WEST Control Solutions – Your global partner for measurement and control technology The Programmer Function End OFF OFF run X SPStarts with the processvalueEnd signal and End indication Pt.01 Pt.02 Pt.03 Pt.04
  43. 43. WEST Control Solutions – Your global partner for measurement and control technology TB 45 Features at a Glance • Applicable for heating and cooling processes • Universal input 2 • Universal input 1 • Operator’s interface • Communication capabilities • Approved safety: tested to DIN 3440 & EN 14597 • BluePort interface • Analogue output (I & U) • 2 relays
  44. 44. WEST Control Solutions – Your global partner for measurement and control technologyTB 45 Applications • Applications, in which a certified limiter is mandatory: • All applications, in which an exceeded min/max temperature limit can cause serious damage. Products certified to EN 14597 are needed for: • Heating system in buildings to EN 12828 • Large hot-water boilers to EN 12953-6 • Thermal transfer plants with organic transfer media to DIN 4754 • Oil-fired installations to DIN 4755
  45. 45. WEST Control Solutions – Your global partner for measurement and control technologyTB 45 Application Example sensor sensor (limit) (control) oven correcting variable heating temperature- temperature- controller limiter
  46. 46. WEST Control Solutions – Your global partner for measurement and control technologyHousing• Small sizes > Width: 22,5 mm (0.87“) > Height: 99 mm (3.90“) > Depth: 120 mm (4.71“)• Plug-in connectors > screw terminals > spring-clamp connectors• Mounting on DIN rail TS 35 > closed-packed mounting possible.
  47. 47. WEST Control Solutions – Your global partner for measurement and control technologyCommunication capabilities• BluePort -front interface• RS 485 MODBUS - RTU interface (optionally) > connection to visualisation tools and PLC’s > space saving mounting, easy to connect on DIN rail > wireless cross connections > extensible up to 31 devices• System option > connection to fieldbus coupler via internal system bus > available bus couplers PROFIBUS -DP > other fieldbuses in preparation > extensible up to 62 devices > sharable up to 4 levels
  48. 48. WEST Control Solutions – Your global partner for measurement and control technologyFieldbus Coupler• System capability (option) > Instrument connection to fieldbus via several couplers > Bus connection via wireless connectors fitted in the top-hat rail > Close-packed mounting up to 62 instruments > sharable on 4 levels > central 24V supply > central engineering tool - connection > Hot swap – capability• Supported fieldbuses > PROFIBUS-DP > CAN** > Ethernet**
  49. 49. WEST Control Solutions – Your global partner for measurement and control technologyFieldbus Coupler• Together with PLC or other master systems > RL40-CAN open > RL40-ETH Ethernet MODBUS/TCP > RL40-DP PROFIBUS DP V1 > RL40-MOD MODBUS RTU
  50. 50. WEST Control Solutions – Your global partner for measurement and control technologyI/O system rail line 400 with PMA specialsOverview
  51. 51. WEST Control Solutions – Your global partner for measurement and control technologyI/O system rail line 400 with PMA specials • Several I/O modules with intelligence on board > Analogue input > Analogue output > Mixed analogue in- and output > Digital input > Digital output • High galvanic isolation 300V (some AI modules) • Hot swap – capability • Up to 62 modules with one coupler • Different fieldbus coupler • Useable together with KS45, CI45, TB45 • Compact design only 22,5 mm wide • for DIN rail mounting (EN 50022) • Easy module connection via DIN rail bus connector • Easy cable connection via screw terminals or spring-clamp terminals • Configuration with BlueControl
  52. 52. WEST Control Solutions – Your global partner for measurement and control technologyModular Multiloop Controller System Ethernet MODBUS RTU
  53. 53. WEST Control Solutions – Your global partner for measurement and control technology KS Vario – Applications and Markets • plastic machinery > extrusion / blow- and injection molding > hotrunner control • textile machinery • packaging techniques • semiconductor > production > waver handling > soldering process • biochemistry • medical engineering > sterilizing systems > autoclaves • industrial dryer • industrial oven • paint finishing systems
  54. 54. WEST Control Solutions – Your global partner for measurement and control technologyApplications / Markets• Applications with few/some single loop controllers• Applications with some additional I/O (64 dig. IO points, 90 analog IO points)• Applications with temperature control and PLC functionality (f.e. extrusion package, oven package) > together with KS Vario operator panel
  55. 55. WEST Control Solutions – Your global partner for measurement and control technology Application Extrusion
  56. 56. WEST Control Solutions – Your global partner for measurement and control technology Application with 3rd Party PLC
  57. 57. WEST Control Solutions – Your global partner for measurement and control technology Modular Multiloop Controller System Bus-Coupler Controller KS vario I/O
  58. 58. WEST Control Solutions – Your global partner for measurement and control technologyOperator Panel for KS VARIOConnecting to KS VARIO > via Modbus RTU > or via Ethernet > 4 until 30 loopsSolution for replacement of single loop controllers
  59. 59. WEST Control Solutions – Your global partner for measurement and control technology Thank you. For further production information including specifications and relevant literature please view the PMA Product Range online. For more information please contact the Technical Support Team. Juni 12 60

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