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WJTA-IMCA 2013 - Waterblast Applications

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  • 1. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop WATERBLAST APPLICATIONS Presented by Bill Shires StoneAge, Inc.
  • 2. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop DIVERSE USES OF WATER JETS Concrete Demolition Surface Preparation Paint Stripe RemovalPipes and Tubes Metal Cutting Granite and Tile
  • 3. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TYPES OF APPLICATIONS CUTTING BLASTING Paper products Food processing Fabric and carpet Gaskets and leather Plain UHP Abrasive Entrained Metal and alloys Plastic and rubber Stone and ceramic Composites Cleaning Surface Preparation Material Excavation Pipe and tubing Tanks and vessels Grates, belts, screens Coatings removal Clean for painting Concrete renovation Hydro-excavation
  • 4. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Ultra-high pressure (UHP) – Uses plain water • Abrasive Waterjet Cutting (AWJ) – Uses entrained abrasives WATERJET CUTTING
  • 5. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • 30,000 to 60,000 psi • CNC Controlled Action • Very Precise • Can cut soft light materials UHP WATERJET CUTTING
  • 6. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop UHP CUTTING APPLICATIONS Waterjet Cut Knife Cut • Paper • Food Processing • Fabric and Carpeting • Gaskets and Leather • Medical
  • 7. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Abrasive Material Focusing Tube Abrasive Waterjet High Pressure Water Work piece Abrasive jet after cutting Direction • Very versatile • Thick or thin materials • Very precise • Leaves little or no burr • Little material loss
  • 8. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Factory Applications • Metal • Composites • Plastic • Electronic fabrication • Stone and ceramic • Glass • Art
  • 9. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Field Applications • Cold Cutting • Concrete Cutting • Rebar Cutting • Stone Quarries
  • 10. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • 10-30k psi • 5-10 gpm
  • 11. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONCRETE CUTTING
  • 12. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop STONE QUARRIES
  • 13. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Surface preparation • Structure cleaning • Floor and grate cleaning • Tank and vessel cleaning • Paint removal • Small tube cleaning • Pipe and tunnel cleaning • Down hole well servicing • Soil excavation • Concrete demolition WATERBLAST APPLICATIONS
  • 14. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Removes • Rust • Scale • Burrs • Residue • Coatings • Marine growth • Sulfides SURFACE PREPARATION
  • 15. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROTARY JET ACTION
  • 16. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Automated systems • Remotely operated • Ideal for large, difficult to reach surfaces like ships and storage tanks SURFACE PREPARATION
  • 17. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SURFACE PREPARATION
  • 18. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Solar mirror panels • Building exteriors • Walls and bridges • Sidewalks and gutters • Stacks and towers STRUCTURE WASHING
  • 19. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Hard hitting jets • Wide path • Uniform coverage • Speed control FLOOR AND GRATE CLEANING
  • 20. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONVEYOR BELT CLEANING
  • 21. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PAINT REMOVAL • Vacuum pickup • No sand dust • No chemicals • Easy separation
  • 22. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PAINT TOTE CLEANING
  • 23. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROBOTIC PAINT REMOVAL
  • 24. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ROADS AND RUNWAYS
  • 25. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PILING RENOVATION
  • 26. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SMALL TUBE CLEANING
  • 27. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HEAT EXCHANGERS
  • 28. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SAFER, MORE PRODUCTIVE METHODS
  • 29. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop RIGID LANCE MACHINE
  • 30. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AUTOMATED RIGID LANCING
  • 31. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SAFE AND EFFECTIVE
  • 32. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop FIN FAN TUBES
  • 33. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Caustic • Hot • Cramped • Back-bending • Repetitive BLACK LIQUOR EVAPORATORS
  • 34. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AUTOMATED FLEX LANCING
  • 35. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TUBE BUNDLE BLASTING
  • 36. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Pipeline scale • Hydrate plugs • Xylene washes • Paraffin removal WELL SERVICING
  • 37. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop DOWN HOLE JETTING
  • 38. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SEWER CLEANING
  • 39. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop ONE TOOL DOES IT ALL Clears roots, grease, debris
  • 40. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PIPE AND LINE CLEAN OUT
  • 41. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PULLS AROUND BENDS
  • 42. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop LARGE PIPE CLEANING
  • 43. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop SUBWAY OR RAILROAD TUNNELS
  • 44. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Use 3-D rotary nozzle • Exact positioning • Powerful jetting • No splash out • No chemicals • No entry • Less labor TANK AND VESSEL CLEANING
  • 45. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop 3-D NOZZLE IN TANK
  • 46. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop TELESCOPIC BOOM
  • 47. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop 3-D NOZZLE IN STEAM GENERATOR
  • 48. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop PENDANT TUBE CLEANING
  • 49. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CABLE HELD BOILER TOOL
  • 50. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop LARGE TANK CLEANING
  • 51. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop AIR POWERED EXTENSIONS
  • 52. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HYDRO-EXCAVATION
  • 53. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop HYDRO-EXCAVATION UNIT • 600-2000 gal water • 6-14 CY debris tank • 2000-4000 psi • 4-35 gpm
  • 54. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop • Rock or soil • Blast sensitive areas • Controlled dimensions • Safe excavation TRENCHING
  • 55. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Better than a jackhammer! HYDRO-DEMOLITION
  • 56. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop CONTROLLED POWER
  • 57. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop BRIDGE OR HIGHWAY REPAIR
  • 58. Waterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference WorkshopWaterjet Technology – Basics and Beyond 2013, WJTA-IMCA Pre-Conference Workshop Compared to other methods, waterblasting can be: • Better environmentally • More productive • Less expensive • More effective • Cleaner • Safer CONCLUSION