The Anaesthesia Machine - 1
Presented by- Dr. Vineet Chowdhary
Moderator- Dr. Avnish Bharadwaj
NO EQUIPMENT IS MORE INTIMATELY
ASSOCIATED WITH THE PRACTICE OF
ANAESTHESIOLOGY THAN THE
ANAESTHESIA MACHINE
Anaesthesia Workstation
An anesthesia workstation integrates most of the
components necessary for administration of anesth...
History
The original concept of Boyle's machine was invented
by the British anaesthetist H.E.G. Boyle in 1917
1920 – A vap...
Types of Anesthesia Machine
Intermittent-Gas flows only during inspiration
Egs: Entonox apparatus, Mackessons apparatus
Co...
Standards for Anesthesia Machines and
Workstations
 Standards for anesthesia machines and workstations
provide guidelines...
Contd….
To comply with the 2005 ASTM F1850-00 standard, newly
manufactured workstations must have monitors that
measure th...
Contd…
 The anesthesia workstation must have a
prioritized alarm system that groups the
alarms into three categories: hig...
Basic Schematics
System components
Electrical Pneumatic
1.Master Switch
2.Power Failure Indicator
3.Reserve Power
4.Electrical Outlet
5.Cir...
Electrical Components
Master Switch
Master (main power) switch activates both the pneumatic
and electrical functions . On ...
Most machines are equipped with a visual
and/or audible indicator to alert the
anesthesia provider to the loss of mains
po...
Reserve Power
Backup source of power for the occasional outage is
necessary.
The anesthesia provider should check the batt...
Electrical Outlets
 Most modern anesthesia machines have electrical
outlets.
 These are intended to power monitors and o...
There are circuit breakers for both the anesthesia
machine and the outlets .
When a circuit breaker is activated, the elec...
 Gases are supplied under tremendous pressure for the
convenience of storage and transport.
 The anaesthesia machine rec...
 This is achieved by bringing down the pressure of a
gas supply in a graded manner with the help of three
pressure reduci...
• Consists of:
– Hanger Yolk
– Check valve
– Cylinder
Pressure
Indicator
(Gauge)
– Pressure
Reducing
Device
(Regulator)
• ...
Hanger Yoke Assembly
The Hanger yoke assembly
1) Orients and supports the cylinder
2) Provides a gas-tight seal
3) Ensures...
BODY
 It is threaded into the frame of the machine.
 It provides support for the cylinder(s).
 Commonly the swinging ga...
RETAINING SCREW
 It is threaded into the distal end of the yoke.
 Tightening the screw presses the outlet of the
cylinde...
Nipple
 It is a part of the yoke
through which the gas
enters the machine.
 It fits into the port of
the cylinder valve....
 These are situated below the nipple.
 These help to prevent mounting of incorrect cylinder
to yoke.
 The holes into wh...
Bodok seal
-cylinders are fitted with
yoke with a sealing washer
called BODOK SEAL
-it is made up of non
combustible mater...
Caution!!
The wrong Cylinder may be fitted by:
1. Using extra sealing washers
2. Removing of/ Wearing of the Index Pins
3....
Filter
 It is used to prevent particulate matter from entering
the machine.
 It is to be placed between the cylinder and...
Placing cylinder
in yoke
Placing a Cylinder in a Yoke
1.Cylinder valves and yokes not
be contaminated with oil or
grease
2...
CHECK VALVE ASSEMBLY
 It allows gas from a cylinder to enter the machine but
prevents gas from exiting the machine when there is no
cylinder i...
 It is not designed to act as a permanent seal for
empty yoke and may allow small amount of gas to
escape.
 As soon as a...
In order to minimize losses –
Yokes should not be left vacant for extended periods
An empty cylinder should be replaced as...
A Bourdon tube is a hollow metal tube(copper alloy) bent into a
curve, then sealed on one side and linked to a clock
like ...
Safety features in Cylinder Pressure
Indicator
Gauge is usually color coded.
Name and symbol of gas are written over dial....
Electronic Cylinder Pressure Indicator
Light emitting diodes(LED’S)in electronic
pressure gauge indicate
Cylinder valve is...
PRESSURE REDUCING DEVICE
(REGULATOR)
 The pressure in a cylinder varies. The anesthesia
machine is fitted with devices (reducing valves,
regulators, reducing ...
Pressure regulators have safety relief
valves
If due to any reason there is build up of
pressure in pressure regulator the...
INTERMEDIATE
PRESSURE
SYSTEM
Begins at the regulated
cylinder supply source
at 45 psig includes the
pipeline sources at 50...
Consists of:
Pipeline inlet
connections
Pipeline pressure
indicators
Piping
Gas power outlet
Master switch
Oxygen pressure...
MASTER SWITCH (PNEUMATIC COMPONENT )
 The pneumatic portion of the master switch is located
in the intermediate pressure ...
PIPELINE INLET CONNECTIONS
 It is the entry point for gases from the pipelines.
 The anesthesia workstation standard req...
PIPELINE INLET CONNECTIONS
PIPELINE PRESSURE INDICATORS
 Indicators to monitor the pipeline pressure of each
gas are required by the anesthesia work...
If the indicator were on the machine (downstream) side
of the check valve, it would not give a true
indication of the pipe...
Piping is used to connect components inside the
machine
It must be able to withstand four times the intended
service press...
Some machines have a gas selector switch that
prevents air and nitrous oxide from being
used together.
GAS SELECTOR SWITCH
GAS POWER OUTLET
One or more gas power (auxiliary gas) outlets may be
present on an anesthesia machine. It may serve as th...
OXYGEN PRESSURE FAILURE DEVICES
 One of the most serious mishaps that occurred with
early machines was depletion of the oxygen supply
(usually from a cyl...
Pressure Sensor Shut-off Valve: Datex Ohmeda
Operates in a threshold manner: either open or shut
Oxygen pressure moves the...
Oxygen Failure Protection Device: Drager
Based on a proportioning principle rather than a
threshold principle
Pressure of ...
Oxygen Supply Failure Alarm
ASTM standard specifies that whenever the oxygen
supply pressure falls below a certain thresho...
CAUTION!!
 These devices do not offer total protection against a
hypoxic mixture being delivered, because they do not
pre...
Second-stage Pressure Regulator
Some machines have pressure regulators in the
intermediate pressure system just upstream o...
OXYGEN FLUSH
 The oxygen flush (oxygen bypass, emergency oxygen
bypass) receives oxygen from the pipeline inlet or
cylind...
It consists of a button and stem
connected to a spring loaded ball
.The ball is in contact with the seat
.When the button ...
Reported hazards associated with the oxygen
flush include
 Accidental activation – causing oxygen-enriched gas
mixture, a...
FLOW ADJUSTMENT CONTROL
Controls flow of gas through it’s
associated indicator by manual adjustment
of a variable orifice
...
CONTROL KNOB
Touch and colour coded
Joined to stem
Large enough to be turned easily
ROTATORY STYLE KNOBS
Oxygen knob- Fluted Profile, as large/ larger than any
other gas knob
Knobs turned counter clockwise-...
CAUTION!!
Loose or worn knobs may respond to light
touch or accidental brushing
Leakage through open flow control valves
I...
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
Anaesthesia machine 1
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  • Electronic flow contol device, second stage valve
  • Anaesthesia machine 1

    1. 1. The Anaesthesia Machine - 1 Presented by- Dr. Vineet Chowdhary Moderator- Dr. Avnish Bharadwaj
    2. 2. NO EQUIPMENT IS MORE INTIMATELY ASSOCIATED WITH THE PRACTICE OF ANAESTHESIOLOGY THAN THE ANAESTHESIA MACHINE
    3. 3. Anaesthesia Workstation An anesthesia workstation integrates most of the components necessary for administration of anesthesia into one unit It is a device which delivers a precisely-known but variable gas mixture, including anaesthetizing and life-sustaining gases. Consists of: The anesthesia machine Ventilator Breathing system Scavenging system Monitors Added to this may be drug delivery systems, suction equipment, and a data management system
    4. 4. History The original concept of Boyle's machine was invented by the British anaesthetist H.E.G. Boyle in 1917 1920 – A vapourizing bottle is incorporated to the machine. 1926 – A 2nd vaporizing bottle and by-pass controls are incorporated. 1930 – A Plunger device is added to the vaporizing bottle. 1933 – A dry-bobbin type of flowmeter is introduced. 1937 – Rotameters displayed dry-bobbin type of flowmeters
    5. 5. Types of Anesthesia Machine Intermittent-Gas flows only during inspiration Egs: Entonox apparatus, Mackessons apparatus Continuous-Gas flows both during inspiration and expiration. Egs : Boyle Machine Forregar Dragger
    6. 6. Standards for Anesthesia Machines and Workstations  Standards for anesthesia machines and workstations provide guidelines to manufacturers regarding their minimum performance, design characteristics, and safety requirements. During the past 2 decades, the progression of anesthesia machine standards has been as follows:  1979: American National Standards Institute  1988: American Society for Testing and Materials,  1994: ASTM F1161-94 (reapproved in 1994 and discontinued in 2000)  2005: International Electrical Commission (IEC)  2005: ASTM (reapproved)F1850  European standard is EN740
    7. 7. Contd…. To comply with the 2005 ASTM F1850-00 standard, newly manufactured workstations must have monitors that measure the following parameters:  continuous breathing system pressure,  exhaled tidal volume,  ventilatory CO2 concentration,  anesthetic vapor concentration,  inspired oxygen concentration,  oxygen supply pressure,  arterial hemoglobin oxygen saturation  arterial blood pressure,  and continuous electrocardiogram.
    8. 8. Contd…  The anesthesia workstation must have a prioritized alarm system that groups the alarms into three categories: high, medium, and low.  These monitors and alarms may be enabled automatically and made to function by turning on the anesthesia workstation, or the monitors and alarms can be enabled manually and made functional by following a pre-use checklist.
    9. 9. Basic Schematics
    10. 10. System components Electrical Pneumatic 1.Master Switch 2.Power Failure Indicator 3.Reserve Power 4.Electrical Outlet 5.Circuit Breakers 6.Data Communication Port 1.High Pressure System 2.Intermediate System 3.Low Pressure System
    11. 11. Electrical Components Master Switch Master (main power) switch activates both the pneumatic and electrical functions . On most machines, when the master switch is in the OFF position, the only electrical components that are active are the battery charger and the electrical outlets Standby position - allows the system to be powered up quickly Computer-driven machines should be turned OFF and restarted with a full checkout at least every 24 hours. STANDBY mode is not used for an extended period.
    12. 12. Most machines are equipped with a visual and/or audible indicator to alert the anesthesia provider to the loss of mains power . The machine will usually give an indication when mains power is lost. Power Failure Indicator
    13. 13. Reserve Power Backup source of power for the occasional outage is necessary. The anesthesia provider should check the battery status during the preuse checkout procedure. While some older anesthesia machines used replaceable batteries, most new machines use rechargeable batteries. It usually takes a number of hours to fully recharge a battery after it has completely discharged.
    14. 14. Electrical Outlets  Most modern anesthesia machines have electrical outlets.  These are intended to power monitors and other devices.  As a general rule, these outlets should only be used for anesthesia monitors.  Other appliances should be connected directly to mains power. Next to each outlet is a circuit breaker.
    15. 15. There are circuit breakers for both the anesthesia machine and the outlets . When a circuit breaker is activated, the electrical load should be reduced and the circuit breaker reset Circuit Breakers Data Communication Ports  Most modern anesthesia machines have data communications ports.  These are used to communicate between the anesthesia machine, monitors, and the data management system
    16. 16.  Gases are supplied under tremendous pressure for the convenience of storage and transport.  The anaesthesia machine receives medical gases from a gas supply; controls the flow of desired gases reducing their pressure, to a safe level.  So the pressure inside a source ( cylinder or pipeline ) must be brought to a certain level before it can be used for the purpose of ventilation.  And it needs to be supplied in a constant pressure, otherwise the flow meter would need continous adjustment. .
    17. 17.  This is achieved by bringing down the pressure of a gas supply in a graded manner with the help of three pressure reducing zones .  Thus the pneumatic part of the machine can be conveniently divided into three parts- high ,intermediate and low pressure systems
    18. 18. • Consists of: – Hanger Yolk – Check valve – Cylinder Pressure Indicator (Gauge) – Pressure Reducing Device (Regulator) • Usually not used, unless pipeline gas supply is off
    19. 19. Hanger Yoke Assembly The Hanger yoke assembly 1) Orients and supports the cylinder 2) Provides a gas-tight seal 3) Ensures uni-directional gas flow The workstation standard recommends that there be at least one yoke each for oxygen and nitrous oxide. If the machine is likely to be used in locations that do not have piped gases, it is advisable to have a double yoke, especially for oxygen.
    20. 20. BODY  It is threaded into the frame of the machine.  It provides support for the cylinder(s).  Commonly the swinging gate type is used.  When a cylinder is mounted onto or removed from a yoke, the hinged part can be swung to side.
    21. 21. RETAINING SCREW  It is threaded into the distal end of the yoke.  Tightening the screw presses the outlet of the cylinder valve against the washer and the nipple so that a gas tight seal is obtained.  The cylinder is then supported by the retaining screw, the nipple, and the index pins.  The conical point of the retaining screw is shaped to fit the conical depression on the cylinder valve.
    22. 22. Nipple  It is a part of the yoke through which the gas enters the machine.  It fits into the port of the cylinder valve.  If it is damaged, it may be impossible to obtain a tight seal with the cylinder valve.
    23. 23.  These are situated below the nipple.  These help to prevent mounting of incorrect cylinder to yoke.  The holes into which the pins are fitted must be of a specific depth.  If they extend too far into the body of the yoke, it may be possible to mount a incorrect cylinder. INDEX PINS
    24. 24. Bodok seal -cylinders are fitted with yoke with a sealing washer called BODOK SEAL -it is made up of non combustible material and has a metal periphery which make it long lasting. -it should be less than 2.4mm thick prior to compression. -only one seal should be use between the valve & yoke
    25. 25. Caution!! The wrong Cylinder may be fitted by: 1. Using extra sealing washers 2. Removing of/ Wearing of the Index Pins 3. Placing an inverted gas cylinder
    26. 26. Filter  It is used to prevent particulate matter from entering the machine.  It is to be placed between the cylinder and the pressure reducing device. FILTER
    27. 27. Placing cylinder in yoke Placing a Cylinder in a Yoke 1.Cylinder valves and yokes not be contaminated with oil or grease 2. Persons placing a cylinder in a yoke should always wash their hands first 3. Pin Index Safety System pins are present 4.Retract the retaining screw 5. The washer is placed over the nipple 6.The cylinder is supported by the foot and guided into place manually 7. The port on the cylinder valve is guided over the nipple and the index pins engaged in the appropriate holes 8. The retaining screw is tightened 9. Do not insert the screw in the safety relief device 10. Make certain that the cylinder is full and that there is no leak
    28. 28. CHECK VALVE ASSEMBLY
    29. 29.  It allows gas from a cylinder to enter the machine but prevents gas from exiting the machine when there is no cylinder in the yoke.  It allows an empty cylinder to be replaced with a full one without having to turn off the `in–use` cylinder.  Prevents transfer of gas from one cylinder to the other with a lower pressure in a double yoke.  It consists of a plunger that slides away from the side of the greater pressure.
    30. 30.  It is not designed to act as a permanent seal for empty yoke and may allow small amount of gas to escape.  As soon as a cylinder is exhausted it should be replaced by a full one or a dummy plug.
    31. 31. In order to minimize losses – Yokes should not be left vacant for extended periods An empty cylinder should be replaced as soon as possible An yoke plug can be used to prevent gas leak or An empty cylinder can be left behind after closing the valve
    32. 32. A Bourdon tube is a hollow metal tube(copper alloy) bent into a curve, then sealed on one side and linked to a clock like mechanism
    33. 33. Safety features in Cylinder Pressure Indicator Gauge is usually color coded. Name and symbol of gas are written over dial. If bourdon tube ruptures gas is vented from back side Gauges are angled and placed in such a way that it can be easily read by anesthetist. Instructions like “use no oil’’ “open the valve slowly’’ are written on the gauge
    34. 34. Electronic Cylinder Pressure Indicator Light emitting diodes(LED’S)in electronic pressure gauge indicate Cylinder valve is close –Dark color Cylinder valve is open – Pressure adequate –Green Pressure inadequate-Red
    35. 35. PRESSURE REDUCING DEVICE (REGULATOR)
    36. 36.  The pressure in a cylinder varies. The anesthesia machine is fitted with devices (reducing valves, regulators, reducing regulators, reduction valves, regulator valves) to maintain constant flow with changing supply pressure.  These reduce the high and variable pressure found in a cylinder to a lower (40 to 48 psig, 272 to 336 kPa) and more constant pressure suitable for use in an anesthesia machine.  The machine standard requires reducing devices for each gas supplied to the machine from cylinders.  Physical Principle- A large pressure acting over a small area is balanced by a small pressure over a larger area
    37. 37. Pressure regulators have safety relief valves If due to any reason there is build up of pressure in pressure regulator then the safety valve blow off at a set pressure of 525 k pa(70psi) Safety features on pressure regulator
    38. 38. INTERMEDIATE PRESSURE SYSTEM Begins at the regulated cylinder supply source at 45 psig includes the pipeline sources at 50 to 55 psig and extends to the flow control valve.
    39. 39. Consists of: Pipeline inlet connections Pipeline pressure indicators Piping Gas power outlet Master switch Oxygen pressure failure devices Oxygen flush Additional reducing devices Flow control valves Check valve
    40. 40. MASTER SWITCH (PNEUMATIC COMPONENT )  The pneumatic portion of the master switch is located in the intermediate pressure system downstream of the inlets for the cylinder and pipeline supplies  The oxygen flush is usually independent of this switch.  The master switch may be a totally electronic switch that when activated controls the various pneumatic components in the anesthesia machine.  When the master switch is turned off ,the pressure in the intermediate system will drop to zero
    41. 41. PIPELINE INLET CONNECTIONS  It is the entry point for gases from the pipelines.  The anesthesia workstation standard requires pipeline inlet connections for oxygen and nitrous oxide.  Most machines also have an inlet connector for air.  These inlets are fitted with threaded non interchangeable Diameter Index Safety System (DISS) fittings  A unidirectional (check) valve prevents reversed gas flow from the machine into the piping system  Each pipeline inlet is required to have a filter with a pore size of 100μm or less. The filter may become clogged, resulting in a reduction in gas flow.
    42. 42. PIPELINE INLET CONNECTIONS
    43. 43. PIPELINE PRESSURE INDICATORS  Indicators to monitor the pipeline pressure of each gas are required by the anesthesia workstation standard.  They are usually found on a panel on the front of the machine and may be color coded for the gases that they monitor  The workstation standard requires that the indicator be on the pipeline side of the check valve in the pipeline inlet.  If the indicator is on the pipeline side of the check valve, it will monitor pipeline pressure only. If the hose is disconnected or improperly connected, it will read “0” even if a cylinder valve is open
    44. 44. If the indicator were on the machine (downstream) side of the check valve, it would not give a true indication of the pipeline supply pressure unless the cylinder valves were closed. If a cylinder valve is open and the pipeline supply fails, there will be no change in the pressure on the indicator until the cylinder is nearly empty.  Pipeline pressure indicators should always be checked before the machine is used. The pressure should be between 50 and 55 psig (345 and 380 kPa). The indicators should be scanned repeatedly during use.
    45. 45. Piping is used to connect components inside the machine It must be able to withstand four times the intended service pressure Leaks between the pipeline inlet or cylinder pressure reducing system and the flow control valve not exceed 25 mL/minute If the yoke and pressure reducing system are included, the leakage may not exceed 150 mL/minute. PIPING
    46. 46. Some machines have a gas selector switch that prevents air and nitrous oxide from being used together. GAS SELECTOR SWITCH
    47. 47. GAS POWER OUTLET One or more gas power (auxiliary gas) outlets may be present on an anesthesia machine. It may serve as the source of driving gas for the anesthesia ventilator or to supply gas for a jet ventilator. Either oxygen or air may be used. The ventilator is an integral part of the modern machine and the breathing system and is connected to the ventilator with internal piping. Therefore, the power outlet is not found in many anesthesia machines today.
    48. 48. OXYGEN PRESSURE FAILURE DEVICES
    49. 49.  One of the most serious mishaps that occurred with early machines was depletion of the oxygen supply (usually from a cylinder) without the user awareness.  The result was delivery of 100% anesthetic gas.  Numerous inventions have been devised to prevent this Oxygen Failure Safety Device Oxygen Supply Failure Alarm
    50. 50. Pressure Sensor Shut-off Valve: Datex Ohmeda Operates in a threshold manner: either open or shut Oxygen pressure moves the piston and pin upward and the valve opens for N2O When pressure of oxygen falls below preset value, force of the valve return spring completely closes the valve
    51. 51. Oxygen Failure Protection Device: Drager Based on a proportioning principle rather than a threshold principle Pressure of N2O falls in Propotion of decrease of Oxygen.Total cutoff seen at <12psig. Seat nozzle assembly connected to a spring loaded conical tapered piston
    52. 52. Oxygen Supply Failure Alarm ASTM standard specifies that whenever the oxygen supply pressure falls below a certain threshold (usually 30 psig), alarm must get activated within 5 seconds. It should not be possible to disable this alarm  They aid in preventing hypoxia caused by problems occurring upstream in the machine circuitry (disconnected oxygen hose, low oxygen pressure in the pipeline, and depletion of oxygen cylinders)
    53. 53. CAUTION!!  These devices do not offer total protection against a hypoxic mixture being delivered, because they do not prevent anesthetic gas from flowing if there is no flow of oxygen.  Equipment problems (such as leaks) or operator errors (such as a closed or partially closed oxygen flow control valve) that occur downstream are not prevented by these devices.  They do not guard against accidents from crossovers in the pipeline system or a cylinder containing the wrong gas.
    54. 54. Second-stage Pressure Regulator Some machines have pressure regulators in the intermediate pressure system just upstream of the flow indicators Reduce the pressure further to around 26 psi (177 kPa) for nitrous oxide and 14 psi (95 kPa) for oxygen The purpose of this pressure regulator is to eliminate fluctuations in pressure supplied to the flow indicators By reducing the pressures below the normal fluctuation range, the flow will remain more constant. Not all anesthesia machines are equipped with this device.
    55. 55. OXYGEN FLUSH  The oxygen flush (oxygen bypass, emergency oxygen bypass) receives oxygen from the pipeline inlet or cylinder pressure regulator and directs a high unmetered flow directly to the common gas outlet.  It is commonly labeled “02+.”  On most anesthesia machines, the oxygen flush can be activated regardless of whether the master switch is turned ON or OFF.  A flow between 35 and 75 L/minute must be delivered.  The button is commonly recessed or placed in a collar to prevent accidental activation.
    56. 56. It consists of a button and stem connected to a spring loaded ball .The ball is in contact with the seat .When the button is depressed, the ball is forced away from the seat , allowing the oxygen to flow to the outlet. A spring opposing the ball will close the valve when the button is not depressed . Delivers oxygen at 60 psig.
    57. 57. Reported hazards associated with the oxygen flush include  Accidental activation – causing oxygen-enriched gas mixture, anaesthetic dilution  The flush valve stuck in the ON position  Barotrauma and awareness during anesthesia  Internal leakage The anesthesia workstation standard requires that the connection of the flush valve delivery line to the common gas outlet be designed so that activation does not increase or decrease the pressure at the vaporizer outlet by more than 10 kPa or increase the vapor output by more than 20%.
    58. 58. FLOW ADJUSTMENT CONTROL Controls flow of gas through it’s associated indicator by manual adjustment of a variable orifice Current standard requires that there be only one flow control for each gas. It must be adjusted or identifiable with its flow indicator
    59. 59. CONTROL KNOB Touch and colour coded Joined to stem Large enough to be turned easily
    60. 60. ROTATORY STYLE KNOBS Oxygen knob- Fluted Profile, as large/ larger than any other gas knob Knobs turned counter clockwise- increase flow Knobs turned clockwise- decrease flow All other knobs should be round Oxygen knobs must look and feel different than other knobs They should operate smoothly Knob should not be over turned during closure because further tightening may damage the pin/seat
    61. 61. CAUTION!! Loose or worn knobs may respond to light touch or accidental brushing Leakage through open flow control valves Inability to turn the knob Failure to allow adequate gas flow
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