1. a d i v i s i o n o f r o y a l p a l a c e g r o u p
ENVIRONMENT
FRIENDLY
100%
RECYCLABLE
2. Innovative Nonwoven Solutions is the largest Polypropylene
Spunbond Nonwoven fabric manufacturer in the UAE. The
company was built with a vision to produce customized PP
Spunbond Nonwoven fabric that are of highest quality, cost
effective and environment friendly. Our innovative solutions cater
to industries such as agriculture, in-flight services, hospitality,
medical, home & industrial safety, construction and general
apparel manufacturing. PP spunbond nonwoven fabrics produced
by us are considered to be substantially bio-degradable and
eco-friendly. These fabrics are used in products like baby diapers,
backings for sofas and mattresses, carpet backings for home and
industrial use, medical and hygiene products.
Innovative Nonwoven Solutions has its office in Ajman, one
of the seven emirates of the UAE. Our strategic location allows
easy access to raw materials, and serve our global clients in a
very efficient and cost effective ways. Under the umbrella of Royal
Palace Group, Innovative Nonwoven Solutions, is committed
to produce products that will ensure a sustainable future.
The Company
3. Royal Palace Group has grown significantly in the
past couple of decades. Each day our employees
come up with exciting new ideas for business, but
an idea that really benefits the lives of people is an
idea that we should invest in.
Innovative Nonwoven Solutions is one of such
ideas and was built with a vision to produce eco-friendly nonwoven products for a greener and sustainable future.
This vision embarks on the purpose royal palace group is striving since its inception.
I have experienced life with a vision, not only to succeed but to serve, and serve well. Today, I share this passion
with my team who value service, loyalty and professionalism more than anything else. At royal palace group, we
invest in lives, we invest in a prosperous future.
Message
Chairman
,
s
Sugathan Janardhanan
Chairman - Royal Palace Group
Innovative Nonwoven Solutions is a part of Royal Palace Group, a multinational business conglomerate and
one of the oldest and highly esteemed business groups based in the UAE. Headed by Mr. Sugathan Janardhan,
one of UAE’s most successful first generation entrepreneurs. The group was established in 1991 in Ajman with
a business portfolio ranging from designing and manufacturing furniture, mattresses and foam products, turnkey
and fit out solutions, and hospitality.
With its own manufacturing units in the UAE, India and China, Royal Palace Group has adopted latest technology
in its manufacturing units to achieve highest standards of quality and superior value for its products. To help
reduce its carbon footprints, the group has introduced eco-friendly manufacturing practices in its industrial units.
Royal Palace Group is committed to fulfill its corporate social responsibility and continues to add value in the
sphere of social and economic welfare.
To produce eco-friendly nonwoven products for a greener and sustainable future.
The Group
Vision
4. In the medical and healthcare industry spunbond nonwoven fabrics are used in
materials such as face masks, shoe covers, bed linen and curtains in hospitals,
surgical drapes, wraps and medical gowns.
Unlike PE film, PP spunbond non-woven fabric is breathable and has a textile like
feeling.
Spunbond nonwoven fabric is widely used in hygienic products like diapers (baby
and adult), face wipes, sanitary napkins and other feminine products due to their
innert nature.
Medical
Face Mask
Diapers
Medical Gowns
Face wipes
Hygeine
Applications
5. Because it’s used as an alternative to woven fabric and its strong wear & tear
resistance capability, spunbond nonwoven fabric is used extensively in the
furniture industry. It is used in underlining sofa, pillows and mattress ticking,
curtains, and many more items.
Spunbond nonwoven fabric is dermatologically safe, soft, smooth and easy to cut
and stitch, it is used extensively in construction of mattresses.
Pocket spring
Mattress
Pillow
Accessories
Furniture Upholstery
Mattress Construction
Agriculture Industry uses spunbond fabrics for crop protection, the fabric has
specialized UV absorbers/stabilizers incorporated in it which ensures protection
from sunrays.
Eco-friendly, resistance to moisture and protection against insects are other
qualities of spunbond nonwoven fabric to be used in packaging. It is used in
making products like shopping bags, tea bags, rice bags, flower wrapping and
other protective packaging.
Agriculture, Horticulture & Landscaping
Packaging
UV Absorbers
Tea bag
Plant protector
Flower wrap
6. Spunbond nonwoven fabric has high tensile strength and is water resistant. Due
to these properties the fabric is used in products like bags, shoes, handbags,
wallets, purses, and more.
Specially treated fabrics are also produced from spunbond nonwoven fabric such
as fire retardant fabric, anti static fabric, antibacterial and hydrophilic treatments.
Luggage & Shoe Lining
Specially Treated Fabric
Shoes
Resistance fabric
Bags
Anti static fabric
Other applications of spunbond nonwoven fabric involves products such as CD
Cover & disposable underwear, laundry sheets and more.
Usage of Spunbond nonwoven fabric also involves in value added products such
as roll to roll flexo printing, customized fabric slitting and lamination.
Other Applications
Value Added Products
CD Cover
Fabric
Aircraft headrest
Flexo printing
7. In technical terms Spunbond Nonwoven fabric is actually a web composed of continuous filaments. A
systematic and continuous process is used to produce a complex structure of fabric polypropylene, also known
as thermoplastic. Mathematically, a diameter of +/- 20 microns is kept while spun-melting the polypropylene
granules through jets that results in fiber filaments. Those filaments are uniformly laid down into random
three dimensioned web structure. The web is then presented to a calendar which thermally bonds it into a
consolidated spun bond fabric resulting in rice emboss pattern.
The entire production process is carried out in our state-of-the-art production unit. Every stage of the production
process is monitored closely by our quality control team to ensure all the processes meet international standards
of quality.
Weight (gsm) Width (cm) Roll Dia. (cm) Weight/Roll (kg) Core Dia. (mm) Colours Treatment
General
Light & uniform weight.
Soft but strong
For Agriculture
UV Resistant creates
favorable climate for plant
growth
For Hygienic
Excellent hydrophilic
properties. Non toxic & Non
irritating
For Textile
Easy to cut, stitch heat seal.
Can be printed dyed and
laminated
10-150 2-320 20-120 5-500 76 & 85 Wide choice
Hydrophilic
U.V Hydrophobic
UV Stabilized
Antistatic Flame
Retardent
Rice pattern
Embossing
Pattern
Product Verification
Features and Benefits
Technology
8. Machine Technical Capabilities
Testing Capabilities
Production Technology Spunbond (Double Beam technology)
Raw Material Polypropylene, PP color master batch
Engraving Point Bonded
Line width 3200 mm (126”)
Slitting Range 3200-20 mm
Weight Range 200-10 g/m2
Max Filament Denies 2.3 D
Output Capacity 6000 tons/year
Machine Speed 220-10m/min
We ensure the manufacturing of our products at a regular quality level with state of art technology testing
equipments. We perform the following test in our laboratory;
Tensile Strength Elongation Weight (gsm)
Ash Content Melt Flow Index Web Uniformity
