Toyota Plant in Japan
Production mix in the plant
Assembling with   Easy access to    Visual alarm that  white gloves        tools        indicates problems
Training material used to explain the process and teach people
Chairs below table to save5S             space
Device to clean foot. Before come in the production hall, everybody                         must clean the foot
In the office area, the chairs stays besides and are used only for resting.People work in stand up position (the aim is ge...
5S – identification in chairs has the same identification in table, to indicates the  right position of the chairs. It cou...
5S – all material identified and in its place. In the furniture, the wheels to                              facilitate mov...
5S. A training material folder to organize all procedures and OPLs. Most of                          them are made manually
5S
Floor identification. Which colour has a meaning, Very clear floor
Board filled by hand. Checklist (beside) is also, made manually
Skill Matrix
Even here you find 5S
Interest: They are already making plans for the car of the future (for only 1 person)
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Toyota inside - glimpse

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Toyota inside - glimpse

  1. 1. Toyota Plant in Japan
  2. 2. Production mix in the plant
  3. 3. Assembling with Easy access to Visual alarm that white gloves tools indicates problems
  4. 4. Training material used to explain the process and teach people
  5. 5. Chairs below table to save5S space
  6. 6. Device to clean foot. Before come in the production hall, everybody must clean the foot
  7. 7. In the office area, the chairs stays besides and are used only for resting.People work in stand up position (the aim is gemba approach). The furniture were elevate. All of them with wheel to facilitate moving..
  8. 8. 5S – identification in chairs has the same identification in table, to indicates the right position of the chairs. It could look like excess, but it’s to show the 5S culture. That’s a meeting room of company direction
  9. 9. 5S – all material identified and in its place. In the furniture, the wheels to facilitate moving
  10. 10. 5S. A training material folder to organize all procedures and OPLs. Most of them are made manually
  11. 11. 5S
  12. 12. Floor identification. Which colour has a meaning, Very clear floor
  13. 13. Board filled by hand. Checklist (beside) is also, made manually
  14. 14. Skill Matrix
  15. 15. Even here you find 5S
  16. 16. Interest: They are already making plans for the car of the future (for only 1 person)

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