Assembly

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Assembly

  1. 1. Few Designed ProductsFew Designed ProductsDelightSWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEMApplication:-Automatic screw feeding &tightening through pneumatic screw driverat various positions.Design Elements:- In-feed Conveyorwith singling mechanism, Servopositioning system, auto Screw feedingmechanism to screw driver, Auto handling& ejection devices.Component :-. Electrical circuit breakerCycle Time:- 5 sec/ Bolt.Operator- No OperatorPage-1
  2. 2. Few Designed ProductsFew Designed ProductsDelightSWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEMPage-2Component Loader & Servo position slideStroke:- 200 mm.
  3. 3. Few Designed ProductsFew Designed ProductsDelightSWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEMPage-3Screw driver slideStroke:-150mm.Screw Sizes:-. M4 TO M10 SIZESScrew Types:- Hex socket, Hex head, Star headScrew Length:- L/ D ratio 1.5 to 2.5
  4. 4. Few Designed ProductsFew Designed ProductsDelightApplication:-Automotive Clutchassembly line fixture-IOperations:-a.Pedal pad fitment.b.Spring assist cover fitmentc.Tolerance eater bush confirmationd.Spacer greasing unite.Pad pulling and spring assist coverconfirmation.Component :- Clutch & assembly partsCycle Time:- 7 sec/ operationOpertor :- oneAUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-I Page-1
  5. 5. Few Designed ProductsFew Designed ProductsDelightApplication:-Automotive Clutchassembly line fixture-IIOperations:-a.Spring base fitmentb.Hex bolt height checkingc.Hex bolt and flanged nyloc nutassembly fixture.d.Free fall fixture.e.CMC cylinder assembly fixture.Component :- Clutch & assembly partsCycle Time:- 7 sec/ operationAUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-IIPage-2
  6. 6. Few Designed ProductsFew Designed ProductsDelightApplication:-Automotive Clutchassembly line fixture-IIIOperations:-a.Stopper bush fitmentb.Fitment of stopper & stopper capc.Over center spring fitmentd.Return spring fitmentComponent :- Clutch & assembly partsCycle Time:- 7 sec/ operationOperator :- OneAUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-IIIPage-3
  7. 7. Few Designed ProductsFew Designed ProductsDelightPRIMARY & SECONDARY PISTON ASSEMBLY SYSTEMApplication:-Primary & Secondary piston child partsautomatic assembly machine for master cylinder of Breaksystem.Design Elements:-Mechanical Indexers,rodless cylinder pneumatic Slides, slide tables,pallet handling systems, Component fixtures,pneumatic lifters, aluminumExtrusion frame & guarding etcComponent :-Automobile hydraulicBreak system master cylinder childParts.Cycle Time:-6 sec/component.Operator :-
  8. 8. Few Designed ProductsFew Designed ProductsDelightFILTER & GASKET PRESSING SYSTEMApplication:-Automatic handling &insertion of gasket intoAir filter bottom.Design Elements:-In feed belt conveyor, diverter mechanism,Servo indexers, pneumatic gasket insertion unit, ejector,Pressing unit, out feed belt conveyor etc.Component :- Automobile air filter & gasketCycle Time:- 3sec/ component.Operator :- One
  9. 9. Few Designed ProductsFew Designed ProductsDelightFILTER BASE PART WELDING & GLUE DISPENSINGSYSTEMApplication:-Resistance welding & gluedispensing of air filter base part.Design Elements:- Servo indexers, water coolingon indexing fixtures, pneumatic pick & place unit,rotary table for glue dispensing, auto-ejector fromrotary table.Component :- Automobile air filter Base parts.Cycle Time:- 3sec/ component.Operator :- One
  10. 10. Few Designed ProductsFew Designed ProductsDelightREFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINEApplication:-Magnet strip insertion intogasket by cutting gasket & magnet inline.Design Elements:-Magnet bobbin withdancing rollers, in-linemagnet cutter, in-linegasket cutter, in-linegasket 90 degree tilter,gasket positioner,assembly ejector &transfer conveyor etc.Component :- Refrigerator s door gasketCycle Time:- 60sec/ 200 component.
  11. 11. Few Designed ProductsFew Designed ProductsDelightLEVER ASSEMBLY SYSTEMApplication:-Automobile Leverassembly auto screwing.Design Elements:-Leverloading slide, screw feeding &insertion assembly, nut feeding& tightening assembly .Nutgripper & screwing mechanism.Component :- Two WheelerClutch & Break leverCycle Time:- 3sec/ component.Operator :- One
  12. 12. Few Designed ProductsFew Designed ProductsDelightPLUNGER & CORD ASSEMBLY & TESTING SYSTEMApplication:-Plunger & Cordassembly & testing semi-automatic system.Design Elements:-Plunger bodyfeeder & singling device, indexingmain conveyor, plunger body pick& place unit with gripper, steepermotor driven indexer for plunger& washer assembly, body & cordassembly gluing assembly,plunger assembly testing unit &auto-ejector etc.Component :- Automobile Break lever sensorCycle Time:- 3sec/ component.
  13. 13. Few Designed ProductsFew Designed ProductsDelightSTATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTORApplication:-Industrial motor stator & rotorassembly.Design Elements:-Eight ton Stator resting & slidingtable, machine base, adjustable headstock & tailstock for rotor holding.Component :- Heavy Industrial Motor stator & rotorWeight:-8000 Kg.Cycle Time:- 60sec/ Component.
  14. 14. Few Designed ProductsFew Designed ProductsDelightPADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEMApplication:-Paddle dowel autofeeding & riveting system.Design Elements:-Split dowel feedingsystem, dowel orientation changing &riveting system.Component :- Automobile Ignition switchCycle Time:- 3 sec/ Component.Operator :- One
  15. 15. Few Designed ProductsFew Designed ProductsDelightCAMSHAFT PIN PRESSINGApplication:-Pin Pressing intoCamshaftDesign Elements:-Press structure,Pressing dolly, com.fixture etc.,hydraulic systemComponent :- camshaft & pinCycle Time:- 3 sec/ Component.Pressing force:- 1000 kg.Operator :- One
  16. 16. Few Designed ProductsFew Designed ProductsDelightCAMSHAFT TRIGGER WHEEL PRESSINGApplication:-Trigger wheel intoCamshaftDesign Elements:-Press structure,Pressing dolly, com.fixture etc.,hydraulic systemComponent :- camshaft & pinCycle Time:- 5 sec/ Component.Pressing force:- 2000 kg.Operator :- One

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