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U.S. Consumer Product Safety
Commission-2012 Safety Academy
                              Flammable
                Fabrics, Drawstrings, Sleepwear




 This presentation was prepared by CPSC staff, has not been reviewed or
     approved by, and may not reflect the views of, the Commission.
U.S. Consumer Product Safety
        Commission
                    Mary Toro
    Director – Regulatory Enforcement Division




This presentation was prepared by CPSC staff, has not been reviewed or
    approved by, and may not reflect the views of, the Commission.
All Regulated LOA’s
            FY08-FY12


2500                                2094
                     1858
2000                        1585


1500
              989
       866
1000


500


  0
       FY08   FY09   FY10    FY11   FY12 as of 9/14
All Flammable Fabrics Act LOA’s
                FY08-FY12

                                        131
140

120

100               75            71
                         63
 80
            49
 60

 40

 20

  0
           FY08   FY09   FY10    FY11   FY12 as of 9/14
Flammable Fabrics Act LOA’s
       FY08-FY12 by Product Type
                         56
60             52                                                              54
                    48
     47
50

40        32                         36

30
                                                   21
20                                            15

                                          8                        7       8
10
                                                                       3
                               1                               1
0
                FY08          FY09        FY10          FY11       FY12 as of 9/14
Flammable Fabrics Act LOA’s
              FY08-FY12 by Product Type

140
                                                     Other Apparell
120

100

 80
                                                     Sleepwear
 60

 40
                                                     Mattresses
 20

 0
      FY08    FY09   FY10   FY11   FY12 as of 9/14
FY12 - Recalls, Stop Sales and Seizures
                         as of 9/14




     Recalls      26



     Seizures     773




     Stop Sales
                  1017




0     200          400       600      800   1000   1200
U.S. Consumer Product Safety
        Commission
                        Allyson Tenney
               Textile Flammability Team
            Regulatory Enforcement Division




This presentation was prepared by CPSC staff, has not been reviewed or
     approved by, and may not reflect the views of the Commission.       8
Today’s Topics

• Specific requirements that apply to
  clothing, textiles used for clothing, and sleepwear
  – Regulations under the Flammable Fabrics Act (FFA)
  – Drawstring requirements
  – Consumer Product Safety Improvement Act of 2008
    (CPSIA)
• Who, what, where:
  responsibilities, penalties, reporting


                                                    9
CPSC Jurisdictional Authority
• Jurisdictional Authority in 7 Acts
   – Consumer Product Safety Act (CPSA)
   – Federal Hazardous Substances Act
     (FHSA)
   – Poison Prevention Packaging Act (PPPA)
   – Refrigerator Safety Act (RSA)
   – Virginia Graeme Baker Pool & Spa Safety
     Act (VGBA)
   – Children’s Gasoline Burn Prevention Act
     (CGBPA)
   – Flammable Fabrics Act (FFA)             10
Flammable Fabrics Act (FFA)

• Regulated Products
  – Clothing Textiles, 16 CFR Part 1610
  – Vinyl Plastic Film, 16 CFR Part 1611
  – Children’s Sleepwear, 16 CFR Parts
    1615/1616
  – Carpets and Rugs, 16 CFR Parts 1630/1631
  – Mattresses and Mattress Pads, 16 CFR Part
    1632
  – Mattress Sets, 16 CFR Part 1633

                                            11
16 CFR Part 1610-Standard for the
  Flammability of Clothing Textiles

• 16 CFR Part 1610 – commonly known as the
  General Wearing Apparel Standard

• Enacted in the 1950s

• Keeps the most dangerously flammable textile
  products and garments out of the marketplace




                                                 12
16 CFR Part 1610-Test Summary
• The Standard applies to all adult and children’s wearing
  apparel
   – except children’s sleepwear, which must meet a more stringent
     standard
   – does not apply to certain hats, gloves, footwear, interlining
     fabrics
• The Standard specifies testing procedures and determines
  the relative flammability of textiles used in apparel using
  three classes of flammability.

• Fabrics that meet a specific exemption do not require testing

• First step: Determine fabric type and specifications
   – Plain surface textile fabric or raised surface textile fabric
   – Fabric weight
   – Fiber content



                                                                     13
1610.1(d)-Specific Exemptions
•   Fabrics that meet a specific exemption do not require
    testing
•   Plain surface fabrics ≥88.2 g/m2 (2.6 oz/yd2), regardless
    of fiber content

•   Plain and raised surface fabrics made of:
    acrylic,
    modacrylic,
    nylon,
    olefin,
    polyester,
    wool,
    or any combination of these fibers, regardless of weight.


                                                                14
16 CFR Part 1610-Test Summary
• 50mm x 150mm (2 inches x 6 inches) specimen
• Conditioning requirements
• Specified test cabinet
• A 16 mm (5/8 in) flame impinges on a specimen
  mounted at a 45 degree angle for 1 second.
• The specimen is allowed to burn its full length or
  until the stop thread is broken (burn time is
  recorded).




                                                       15
16 CFR Part 1610-Test Summary
•   Preliminary burns are conducted to determine the fastest burning area
    and direction of fabric.

•   Fabrics are tested in their original state, 5 specimens
     – Tested in direction of fastest burn time
     – Raised surface fabrics are brushed to raise fibers

•   Class 1 and 2 fabrics are refurbished and tested again, another 5
    specimens
     – All samples are dry cleaned
     – All samples are washed and tumble dried, 1 cycle

•   The burn time of several specimens is averaged and a Class (Class
    1, 2, or 3) designation is made based on the average burn time (speed of
    burning) and surface characteristics of the sample.

•   Class 3 textiles are considered dangerously flammable and are not
    suitable for use in clothing due to their rapid and intense burning.

                                                                            16
16 CFR Part 1610: Classifications
• Class 1 – plain and raised surface fabrics that have
  no unusual burning characteristics and are
  acceptable for use in clothing

• Class 2 – raised surface fabrics only, intermediate
  flammability- use with caution

• Class 3 – fabrics are dangerously flammable and
  CANNOT be used in wearing apparel




                                                         17
16 CFR Part 1610:
Common Noncomplying Fabrics

  • Sheer 100% rayon skirts and scarves
  • Sheer 100% silk scarves
  • 100% rayon chenille sweaters
  • Rayon/nylon chenille and long-hair
    sweaters
  • Polyester/cotton and 100% cotton fleece
    garments
  • 100% cotton terry cloth robes


                                              18
16 CFR Parts 1615 & 1616- Standards for the
   Flammability of Children’s Sleepwear

• The children’s sleepwear standards, 16 CFR Parts
  1615 and 1616), were developed in the early 1970s to
  address the ignition of children’s sleepwear, such as
  nightgowns, pajamas, and robes.

• The standards are designed to protect children from
  small open-flame sources, such as
  matches/lighters, candles, fireplace
  embers, stoves, and space heaters.

• The standards are not intended to protect children
  from large fires or fires started by flammable
  liquids, such as gasoline.
                                                       19
Children’s Sleepwear Standards
                16 CFR Parts 1615 & 1616

•       Children’s sleepwear means any product of wearing
        apparel intended to be worn primarily for sleeping
        or activities related to sleep in sizes larger than 9
        months through size 14.
•       Nightgowns, pajamas, robes, or similar or related
        items, such as loungewear, are included.
•       Several factors determine if a garment is sleepwear:
    –      Suitability for sleeping, likelihood of garment to be used for
           sleeping
    –      Garment and fabric features
    –      Marketing, merchandising/display, intended use


                                                                        20
Children’s Sleepwear Standards
          16 CFR Parts 1615 & 1616

Category Exceptions:
Diapers and Underwear (exempt)
• Must comply with 16 CFR Part 1610
Infant garments (exempt)
• Sizes 9 months or younger
• One-piece garment does not exceed 64.8 cm (25.75”)
  in length
• Two-piece garment has no piece exceeding 40 cm
  (15.75”) in length
• Must comply with 16 CFR Part 1610

                                                       21
Children’s Sleepwear Standards
             16 CFR Parts 1615 & 1616

Tight-Fitting Sleepwear (exempt)
• Tight-fitting garments (defined by the Standards) are
  exempt from testing to the sleepwear requirements.
• Must meet specific maximum dimensions.
• Must comply with 16 CFR Part 1610.
• Must meet labeling requirements.




                                                          22
Children’s Sleepwear Standards
            16 CFR Parts 1615 & 1616

•   Children’s sleepwear (that is not tight-fitting) must
    pass the flammability requirements.

•   All fabrics and garments must be flame resistant and
    self-extinguish (not continue to burn) when removed
    from a small, open-flame ignition source.

•   The fabric, garments, seams, and trims must pass
    certain flammability tests.



                                                            23
Children’s Sleepwear Standards
      16 CFR Parts 1615 & 1616-Summary

• Standard requires tests of fabric, seams, and
  trim.
• Each test sample consists of five specimens.
• Each specimen is placed in a metal holder and
  suspended vertically in the test cabinet.
• Tests conducted in original state and after 50
  laundering cycles (if the sample passes the
  original state test)


                                                   24
Children’s Sleepwear Standards
• Five 8.9 cm x 25.4 cm (3.5 inches
  x10 inches) specimens of
  fabric, seams, and trim.
• Specimens are conditioned
  before testing.
• The gas flame of 3.8 cm (1.5
  inches) is applied to the bottom
  edge of the specimen for 3
  seconds.
• Char (burn) length is measured
  after the flame/afterglow has
  ceased.                             Specimen is placed in a metal holder




                                                                         25
Children’s Sleepwear Standards
        16 CFR Parts 1615 & 1616-Results

•   The average char length of five specimens cannot
    exceed 17.8 cm (7.0 inches).

•   No individual specimen can have a char length of
    25.4cm (10.0 inches) (full-specimen burn).

•   Tested samples are required to be retained

•   Standards include production testing and
    recordkeeping requirements

                                                       26
CPSIA Requirements
• Consumer Product Safety Improvement Act of 2008
  (CPSIA)—imposes new requirements for consumer
  products, non-children’s and children’s.
• Non-children’s: A General Certification of Conformity
  (GCC) is required for all products subject to a
  rule, ban, standard, or regulation under and enforced by
  the CPSC
   – GCC shows conformance to applicable requirements
     (e.g., flammability)
   – GCC is required for all products subject to 16 CFR Part
     1610, including items that meet the Part 1610 specific exemptions
     and do not require testing
   – manufacturer or importer must issue a certificate to indicate that
     the product complies and why a test has not been conducted.
                                                                     27
CPSIA Requirements-Children’s
• Children’s products: Many of the new requirements are
  specifically for children’s products.
• Children’s products are products designed and intended
  primarily for children 12 years or younger.
• Additional requirements for child care articles, items
  that are used for feeding/sleeping for children 3 years or
  younger.




                                                           28
CPSIA Requirements-Children’s
• Third party testing: Certification based on testing
  performed by an accredited third party laboratory
  recognized by the CPSC
• Children’s Product Certificate (CPC) required
   – CPC shows conformance to applicable requirements
     (e.g., flammability, lead, phthalates), based on third party testing
• Lead content and surface coating limits must be met for
  certain components of textile products.
   – For example, buttons, snaps, grommets, zippers, heat
     transfers, and screen prints
• Tracking labels required
• Child care articles (sleepwear for children 3 and under)
  subject to phthalate requirements

                                                                        29
CPSIA Requirements-Lead
• 16 CFR Part 1303 protects consumers, especially
  children, from being poisoned by excessive lead
  in surface coatings on certain products. Includes
  surface coatings on toys or other articles
  intended for use by children, including clothing
  accessories.
• The ban covers paint or any other similar surface
  coating that contains more than 0.009% lead
  (lead containing paint).
• Section 101 limits the amount of lead content to
  100 ppm.

                                                  30
CPSIA Requirements-Lead
• Lead content and surface coating limits must be met
  for certain components of textile products.
   – For
     example, buttons, snaps, grommets, zippers, heat
     transfers, and screen prints

• February 6, 2009, CPSC staff issued an enforcement
  policy on lead that is significant to the textile industry.

• 16 CFR Part 1500.91 lists determinations made by CPSC
  staff where certain materials will not exceed lead limits;
  includes dyed or undyed textiles and nonmetallic thread
  and trim used in children’s apparel and fabric products.
                                                                31
CPSIA Requirements-Tracking Labels
• Require manufacturers of children’s products, to the
  extent practicable, to place distinguishing marks on a
  product and its packaging that would enable the
  purchaser to ascertain the source, date, and cohort
  (including the batch, run number, or other
  identifying characteristic) of production of the
  product by reference to those marks.
• Labels must be permanently affixed to the product
  and its packaging to allow identification of the
  manufacturer, date, and place of manufacture, and
  cohort information (batch or run number).

                                                       32
Certification, GCC or CPC

• Identification of the product
• Citation to each applicable product safety rule
• Name of manufacturer or U.S. importer)
      • Name, mailing address, telephone number
• Contact information for the individual maintaining records
      • Must be an individual
      • Name, mailing address, telephone number, e-mail address
• Date of manufacture (month and year) and place of
  manufacture (city and country, factory specific)
• Date and place of testing
• Identification of third party laboratory, if any (CPC)
      • Name, mailing address, telephone number



                                                                  33
CPSIA Home Page




                                       34
http://www.cpsc.gov/about/cpsia.html
Searchable List of Laboratories




                                               35
      http://www.cpsc.gov/cgi-bin/labsearch/
Drawstring Requirements
     Children’s Clothing
• In 1996, CPSC issued guidelines later adopted by
  ASTM in 1997 (ASTM F1816-97).
• May 2006 letter to industry
• Substantial product hazard
• Applies to drawstrings on upper
  outwear, jackets, and sweatshirts
   • Sizes 2T-12 (or equivalent) with neck or hood
     drawstrings
   • Sizes 2T-16 (or equivalent) with
     waist or bottom drawstrings
     that do not meet specified
     criteria
• Dresses are not upper outerwear.
• Belts are not drawstrings.
                                                     36
What’s Required-Clothing
• Adult clothing:
  – 16 CFR Part 1610 (Flammability)
  – GCC required, including for products that are
    exempt from testing




                                                37
What’s Required-Children’s
            Clothing
• Children’s Clothing:
  – 16 CFR Part 1610 (Flammability)
  – CPC Required, Third Party Testing
  – Lead Content
  – Lead Surface Coating
  – Tracking Labels
  – Drawstring Requirements



                                        38
What’s Required-Children’s
               Sleepwear
• Children’s Sleepwear:
  – 16 CFR Parts 1615 and 1616 (Flammability)
  – CPC Required, Third Party Testing
  – Lead Content
  – Lead Surface Coating
  – Tracking Labels
  – Phthalate Requirements (sleepwear for
    children under three)


                                                39
Product Safety Concerns
• Products that fail to comply with a mandatory safety
  standard or ban under the Acts;
• Products that fail to comply with voluntary
  standards, and Commission staff has determined such
  failure to be a substantial product hazard, such as
  strangulation and entrapment hazards from drawstrings
  on children’s upper outerwear;
• Products that contain a defect which could create a
  “substantial product hazard”; and
• Products that create an “unreasonable risk” of serious
  injury or death.

                                                       40
Violations/Prohibited Acts
• The Consumer Product Safety Act (CPSA), Flammable
  Fabrics Act (FFA), and the Federal Hazardous
  Substances Act (FHSA) make it unlawful to:

   • manufacture for sale, sell, offer for sale, distribute or
     import any product that does not comply with a
     mandatory standard or ban under any act the
     Commission enforces;
   • fail to report information as required by section 15(b)
     (CPSA);
   • fail to certify; and
   • fail to include tracking labels when appropriate.

                                                             41
Corrective Actions
• Section 15(b) of the Consumer Product Safety
  Act requires manufacturers, distributors, and
  retailers to report to CPSC “immediately” if they
  obtain information raising safety concerns about
  products they make or sell.
• The Commission may order a
  manufacturer, distributor or retailer to:
  – Recall, notify the public of the problem, and/or to
    take corrective action, and/or
  – Repair, replace the product at no charge, or refund
    the purchase price.

                                                          42
Penalties
• Any person who knowingly commits a
  violation is subject to a civil penalty of
  $100,000 for each violation (CPSIA).

• The maximum civil penalty for a related
  series of violations is capped at $15,150,000
  (January 1012).

• Criminal penalties (including
  imprisonment) are also possible for willful
  violations.

                                                43
Refusal of Admission
• Under section 17(a), a consumer product must be
  refused admission to the U.S. if it:
   – fails to comply with an applicable consumer
     product safety rule (CPSA standard or ban)
   – is not accompanied by a required certificate or
     tracking label or is accompanied by a false
     certificate
   – is or has been determined to be imminently
     hazardous in a section 12 proceeding
   – has a defect that constitutes a substantial product
     hazard
   – was imported by a person not in compliance with
     inspection and recordkeeping requirements.

                                                       44
Safer Products




                                45
http://www.saferproducts.gov/
CPSC Home Page




                         46
  http://www.cpsc.gov/
For Further Information:

           Allyson Tenney
       Lead Compliance Officer
Office of Compliance and Field Operations
              301-504-7567
            atenney@cpsc.gov

 U.S. Consumer Product Safety Commission
          4330 East-West Highway
       Bethesda, MD USA 20814-4408


            www.cpsc.gov
                                            47
CPSC Safety Academy
Lessons Learned


                                       Michael McDonald
                    Government Relations Representative
                  American Apparel & Footwear Association
                                               9/20/2012
Telling the Industry’s Story: Economic Footprint
                                           Fast Food
 Video
 Games
                Fruits and Veggies
                $100 Billion               $75 Billion   Soft Drinks
 $20 Billion
                                                         $130 Billion
Bottled Water
$15 Billion



 Alcoholic Beverages
 $270 Billion                                Apparel and Footwear
                                             $340 Billion



                             Toys
                             $20 Billion
AAFA Snapshot



The American Apparel & Footwear Association
(AAFA) is the national trade association representing
apparel, footwear and other sewn products
companies, and their suppliers which compete in the
global market. AAFA's mission is to promote and
enhance its members' competitiveness, productivity
and profitability in the global market by minimizing
regulatory, legal, commercial, political, and trade
restraints.
Topics of Discussion
•   Effects of the CPSIA on the Industry
•   The Gray Area
•   Building Your Network
•   Educate Yourself
•   International Engagement
Effects of the CPSIA on the Industry
• Apparel & Footwear before the CPSIA
• Early effects on the Industry
• How the Industry reacted
  – 7 stages of the CPSIA
• Where we stand
How We Reacted
•   Product Safety Seminar: What to expect and what you can do (07/31/2008) (New York, NY)
     – Commissioner, Nancy Nord
     – Director of Field Investigations, Denis Blasius
•   Product Safety Council Meeting (12/3/2008) (Washington, DC)
     – General Council, Cheryl Falvey
•   Product Safety Seminar - Moving Beyond the CPSIA (10/29/2009) (New York, NY)
     – Commissioner, Robert Adler
     – Consumer Product Recall Specialist, John A. Nelson
•   Product Safety Seminar & Exhibition (12/9/2009) (Hollywood, CA)
•   AAFA Executive Summit (03/12/2010) (Washington, DC)
     – Chairman, Inez Tenenbaum
•   Product Safety Seminar: Beyond Quality Control (06/16/2010) (New York, NY)
     – Commissioner, Robert Adler
•   Product Safety/Chemical Mgmt Seminar & Exhibition (01/18/2011) (New York, NY)
     – Commissioner, Anne Northup
     – Small Business Ombudsman, Neal Cohen
•   Product Safety Seminar & Exhibition (5/25/2011) (Hollywood, CA)
•   Product Safety Council Meeting (11/15/2011) (Rockville, MD)
     – Chairman, Inez Tenenbaum
•   Product Safety and Sustainability Seminar & Exhibition (2/1/2012) (New York, NY)
     – Chairman, Inez Tenenbaum
•   Product Safety and Sustainability Seminar & Exhibition (5/22/2012) (Long Beach, LA)
     – Commissioner, Nancy Nord
     – Legal Council, Joseph Martyak
The Gray Area
• At the thousand foot level A vast majority
  of the CPSIA is easy
• The Devil is in the details
• What is the gray area?
  – What is a drawstring?
  – Is there lead in fabric?
  – What is lounge wear?
Understanding the Gray Area
• Build Your Network
  – Events
  – Personal interaction
    • AAFA’s Product Safety Council
• Educate yourself
  – Guidance documents
  – FAQs
Building Your Network
• No person (or organization) is alone
  – Who do I talk to?
  – Where do I go?
  – Who can I count on?
Building Your Network
•   Engage the CPSC
•   Work with your testing labs
•   Understand your industry
•   Work with associations
•   Attend trade shows/conferences
Educate Yourself
•   What resources do I use?
     – Online Resources
     – Social Media
     – Testing Lab & Service Provider News Letters
     – Trade Association News Letters
     – CPSC Staff
     – Others
•   What events do I attend?
     – ICPHSO
     – CPSC Hosted Events
     – Trade Association Events
     – Trade Shows/Conferences
     – Others
International Engagement
• Maintaining a strong network
  – Suppliers
  – Customers
  – Regulators
• Understanding the Connection
  – How international and national regulations
    relate
International Engagement
•   International Product Safety Conferences (03/26/2009) (Dongguan & Hangzhou, China)
      – Director, Regulatory Enforcement, Mary Toro
•   International Product Safety & RSL Conferences (11/10/2009) (Chennai & New Delhi, India)
      – Commissioner, Nancy Nord
      – Legal Council, Joseph Martyak
•   International Product Safety & Restricted Substances Conference (05/6/2010) (Dongguan &
    Hangzhou, China)
•   International Product Safety & RSL Conference (11/10/2010) (Ho Chi Minh City, Vietnam)
      – Commissioner, Nancy Nord
•   International Product Safety & Sustainability Conference (04/29/2011) (Dongguan, China)
      – Regional Director: Asia Pacific, Jeffrey Hilsgen
      – Asia Pacific Office, Jenny Wang
•    International Product Safety & Restricted Substances Conferences (11/30/2011) (Dhaka
    Bangladesh & Bangalore, India)
      – Commissioner, Nancy Nord
      – Legal Council, Joseph Martyak
•   International Product Safety & Environmental Compliance Conferences (05/17/2012) (Ho Chi
    Minh city, Vietnam & Shanghai, China)
What Next?
• Stay involved
  – CPSC rulings
  – International regulations
  – State regulations
• Ask questions
• Keep making safe products
Thank You

  Michael McDonald
mmcdonald@wewear.org
Hardy Poole
Vice President, Regulatory and Technical Affairs
        National Textile Association
                     at the
   Consumer Product Safety Commission

           Safety Academy

             September 20, 2012
Who Are We?
Founded in 1854
• From 1954 to 2002 known as the Northern
  Textile Association
• In 2002 merger with Knitted Textile
  Association formed NTA
• Oldest Industrial Trade Association in
  America
Who Are We?
• National Textile Association
    knitters / weavers / nonwovens /
    dyers, printers, finishers of
    fabric/manufacturers
    Suppliers
• American Flock Association
• Cashmere and Camel Hair Manufacturers
  Institute
More information about the National
 Textile Association is available at:
      http://nationaltextile.org
                 and
 http://nationaltextile.blogspot.com
Safe Consumer Products

   • Goal of Consumers
   • Goal of Government
   • Goal of the Textile
     Industry
Flammable Fabrics Act
Regulated Textile Products:
  • General Wearing Apparel
  • Children’s Sleepwear
  • Carpets & Rugs
  • Mattresses & Mattress Pads
    (smoldering ignition)
  • Mattress Sets (open flame)
General Wearing Apparel
            Standard
• 16 CFR 1610 or 45 Degree Angle Test
• Effective since 1953 when FFA became Law
• Agency Reviews Standard Periodically
   Last Review in 2008
• Same or Similar to Wearing Apparel
  Standards used by Other Developed
  Nations
Children’s Sleepwear Standards
• Two Standards:
      16 CFR 1615 (Sizes 0-6x)
      16 CFR 1616 (Sizes 7-14)
• TRIS – Topical Flame Retardant Treatment
• 1977 Ban on TRIS (Health Effects)
• Amended 0-6x Standard (16 CFR 1615)
  Basically Same as 16 CFR 1616
Formaldehyde -- HCHO
• Important chemical used in small amounts
  in textile dyes and finishes
• Animal testing in the 1980’s suggested it
  might be harmful in large doses
• The textile industry along with the fiber
  apparel, retail and formaldehyde industries
  supported animal research to answer the
  question about human health effects
Formaldehyde -- HCHO
CPSC’s Director of Health Sciences
participated in:
  • Developing the test protocol,
  • Managing the animal testing,
  • Reviewing data and
  • Forming conclusions based on the
    research
HCHO -- Model of Cooperation
• Identified potential problem
• Assembled best minds available to define and
  address the issue
• Worked cooperatively in designing and
  conducting research
• Evaluated test data together
• Reached same conclusion – HCHO in small
  amounts does not pose a significant risk to
  humans
Summary
• Consumers, Government and the Textile
  Industry have the same goals – Safe
  Products
• Working together, we are able to address
  consumer product safety issues and
  address those problems that are deemed
  significant
• After all, we want the same thing – safe
  consumer products
National Textile Association

Thank You for Attending the First CPSC
           Safety Academy

            Hardy Poole
     National Textile Association
Consumer Product Safety
•
         Commission


Mr. Dean W. Woodard U.S. CPSC
Director   Office of Education, Global Outreach, and Small
           Business Ombudsman

           dwoodard@cpsc.gov
           business@cpsc.gov

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2012 Safety Academy: Flammable Fabrics, Drawstrings, Sleepwear

  • 1. U.S. Consumer Product Safety Commission-2012 Safety Academy Flammable Fabrics, Drawstrings, Sleepwear This presentation was prepared by CPSC staff, has not been reviewed or approved by, and may not reflect the views of, the Commission.
  • 2. U.S. Consumer Product Safety Commission Mary Toro Director – Regulatory Enforcement Division This presentation was prepared by CPSC staff, has not been reviewed or approved by, and may not reflect the views of, the Commission.
  • 3. All Regulated LOA’s FY08-FY12 2500 2094 1858 2000 1585 1500 989 866 1000 500 0 FY08 FY09 FY10 FY11 FY12 as of 9/14
  • 4. All Flammable Fabrics Act LOA’s FY08-FY12 131 140 120 100 75 71 63 80 49 60 40 20 0 FY08 FY09 FY10 FY11 FY12 as of 9/14
  • 5. Flammable Fabrics Act LOA’s FY08-FY12 by Product Type 56 60 52 54 48 47 50 40 32 36 30 21 20 15 8 7 8 10 3 1 1 0 FY08 FY09 FY10 FY11 FY12 as of 9/14
  • 6. Flammable Fabrics Act LOA’s FY08-FY12 by Product Type 140 Other Apparell 120 100 80 Sleepwear 60 40 Mattresses 20 0 FY08 FY09 FY10 FY11 FY12 as of 9/14
  • 7. FY12 - Recalls, Stop Sales and Seizures as of 9/14 Recalls 26 Seizures 773 Stop Sales 1017 0 200 400 600 800 1000 1200
  • 8. U.S. Consumer Product Safety Commission Allyson Tenney Textile Flammability Team Regulatory Enforcement Division This presentation was prepared by CPSC staff, has not been reviewed or approved by, and may not reflect the views of the Commission. 8
  • 9. Today’s Topics • Specific requirements that apply to clothing, textiles used for clothing, and sleepwear – Regulations under the Flammable Fabrics Act (FFA) – Drawstring requirements – Consumer Product Safety Improvement Act of 2008 (CPSIA) • Who, what, where: responsibilities, penalties, reporting 9
  • 10. CPSC Jurisdictional Authority • Jurisdictional Authority in 7 Acts – Consumer Product Safety Act (CPSA) – Federal Hazardous Substances Act (FHSA) – Poison Prevention Packaging Act (PPPA) – Refrigerator Safety Act (RSA) – Virginia Graeme Baker Pool & Spa Safety Act (VGBA) – Children’s Gasoline Burn Prevention Act (CGBPA) – Flammable Fabrics Act (FFA) 10
  • 11. Flammable Fabrics Act (FFA) • Regulated Products – Clothing Textiles, 16 CFR Part 1610 – Vinyl Plastic Film, 16 CFR Part 1611 – Children’s Sleepwear, 16 CFR Parts 1615/1616 – Carpets and Rugs, 16 CFR Parts 1630/1631 – Mattresses and Mattress Pads, 16 CFR Part 1632 – Mattress Sets, 16 CFR Part 1633 11
  • 12. 16 CFR Part 1610-Standard for the Flammability of Clothing Textiles • 16 CFR Part 1610 – commonly known as the General Wearing Apparel Standard • Enacted in the 1950s • Keeps the most dangerously flammable textile products and garments out of the marketplace 12
  • 13. 16 CFR Part 1610-Test Summary • The Standard applies to all adult and children’s wearing apparel – except children’s sleepwear, which must meet a more stringent standard – does not apply to certain hats, gloves, footwear, interlining fabrics • The Standard specifies testing procedures and determines the relative flammability of textiles used in apparel using three classes of flammability. • Fabrics that meet a specific exemption do not require testing • First step: Determine fabric type and specifications – Plain surface textile fabric or raised surface textile fabric – Fabric weight – Fiber content 13
  • 14. 1610.1(d)-Specific Exemptions • Fabrics that meet a specific exemption do not require testing • Plain surface fabrics ≥88.2 g/m2 (2.6 oz/yd2), regardless of fiber content • Plain and raised surface fabrics made of: acrylic, modacrylic, nylon, olefin, polyester, wool, or any combination of these fibers, regardless of weight. 14
  • 15. 16 CFR Part 1610-Test Summary • 50mm x 150mm (2 inches x 6 inches) specimen • Conditioning requirements • Specified test cabinet • A 16 mm (5/8 in) flame impinges on a specimen mounted at a 45 degree angle for 1 second. • The specimen is allowed to burn its full length or until the stop thread is broken (burn time is recorded). 15
  • 16. 16 CFR Part 1610-Test Summary • Preliminary burns are conducted to determine the fastest burning area and direction of fabric. • Fabrics are tested in their original state, 5 specimens – Tested in direction of fastest burn time – Raised surface fabrics are brushed to raise fibers • Class 1 and 2 fabrics are refurbished and tested again, another 5 specimens – All samples are dry cleaned – All samples are washed and tumble dried, 1 cycle • The burn time of several specimens is averaged and a Class (Class 1, 2, or 3) designation is made based on the average burn time (speed of burning) and surface characteristics of the sample. • Class 3 textiles are considered dangerously flammable and are not suitable for use in clothing due to their rapid and intense burning. 16
  • 17. 16 CFR Part 1610: Classifications • Class 1 – plain and raised surface fabrics that have no unusual burning characteristics and are acceptable for use in clothing • Class 2 – raised surface fabrics only, intermediate flammability- use with caution • Class 3 – fabrics are dangerously flammable and CANNOT be used in wearing apparel 17
  • 18. 16 CFR Part 1610: Common Noncomplying Fabrics • Sheer 100% rayon skirts and scarves • Sheer 100% silk scarves • 100% rayon chenille sweaters • Rayon/nylon chenille and long-hair sweaters • Polyester/cotton and 100% cotton fleece garments • 100% cotton terry cloth robes 18
  • 19. 16 CFR Parts 1615 & 1616- Standards for the Flammability of Children’s Sleepwear • The children’s sleepwear standards, 16 CFR Parts 1615 and 1616), were developed in the early 1970s to address the ignition of children’s sleepwear, such as nightgowns, pajamas, and robes. • The standards are designed to protect children from small open-flame sources, such as matches/lighters, candles, fireplace embers, stoves, and space heaters. • The standards are not intended to protect children from large fires or fires started by flammable liquids, such as gasoline. 19
  • 20. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616 • Children’s sleepwear means any product of wearing apparel intended to be worn primarily for sleeping or activities related to sleep in sizes larger than 9 months through size 14. • Nightgowns, pajamas, robes, or similar or related items, such as loungewear, are included. • Several factors determine if a garment is sleepwear: – Suitability for sleeping, likelihood of garment to be used for sleeping – Garment and fabric features – Marketing, merchandising/display, intended use 20
  • 21. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616 Category Exceptions: Diapers and Underwear (exempt) • Must comply with 16 CFR Part 1610 Infant garments (exempt) • Sizes 9 months or younger • One-piece garment does not exceed 64.8 cm (25.75”) in length • Two-piece garment has no piece exceeding 40 cm (15.75”) in length • Must comply with 16 CFR Part 1610 21
  • 22. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616 Tight-Fitting Sleepwear (exempt) • Tight-fitting garments (defined by the Standards) are exempt from testing to the sleepwear requirements. • Must meet specific maximum dimensions. • Must comply with 16 CFR Part 1610. • Must meet labeling requirements. 22
  • 23. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616 • Children’s sleepwear (that is not tight-fitting) must pass the flammability requirements. • All fabrics and garments must be flame resistant and self-extinguish (not continue to burn) when removed from a small, open-flame ignition source. • The fabric, garments, seams, and trims must pass certain flammability tests. 23
  • 24. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616-Summary • Standard requires tests of fabric, seams, and trim. • Each test sample consists of five specimens. • Each specimen is placed in a metal holder and suspended vertically in the test cabinet. • Tests conducted in original state and after 50 laundering cycles (if the sample passes the original state test) 24
  • 25. Children’s Sleepwear Standards • Five 8.9 cm x 25.4 cm (3.5 inches x10 inches) specimens of fabric, seams, and trim. • Specimens are conditioned before testing. • The gas flame of 3.8 cm (1.5 inches) is applied to the bottom edge of the specimen for 3 seconds. • Char (burn) length is measured after the flame/afterglow has ceased. Specimen is placed in a metal holder 25
  • 26. Children’s Sleepwear Standards 16 CFR Parts 1615 & 1616-Results • The average char length of five specimens cannot exceed 17.8 cm (7.0 inches). • No individual specimen can have a char length of 25.4cm (10.0 inches) (full-specimen burn). • Tested samples are required to be retained • Standards include production testing and recordkeeping requirements 26
  • 27. CPSIA Requirements • Consumer Product Safety Improvement Act of 2008 (CPSIA)—imposes new requirements for consumer products, non-children’s and children’s. • Non-children’s: A General Certification of Conformity (GCC) is required for all products subject to a rule, ban, standard, or regulation under and enforced by the CPSC – GCC shows conformance to applicable requirements (e.g., flammability) – GCC is required for all products subject to 16 CFR Part 1610, including items that meet the Part 1610 specific exemptions and do not require testing – manufacturer or importer must issue a certificate to indicate that the product complies and why a test has not been conducted. 27
  • 28. CPSIA Requirements-Children’s • Children’s products: Many of the new requirements are specifically for children’s products. • Children’s products are products designed and intended primarily for children 12 years or younger. • Additional requirements for child care articles, items that are used for feeding/sleeping for children 3 years or younger. 28
  • 29. CPSIA Requirements-Children’s • Third party testing: Certification based on testing performed by an accredited third party laboratory recognized by the CPSC • Children’s Product Certificate (CPC) required – CPC shows conformance to applicable requirements (e.g., flammability, lead, phthalates), based on third party testing • Lead content and surface coating limits must be met for certain components of textile products. – For example, buttons, snaps, grommets, zippers, heat transfers, and screen prints • Tracking labels required • Child care articles (sleepwear for children 3 and under) subject to phthalate requirements 29
  • 30. CPSIA Requirements-Lead • 16 CFR Part 1303 protects consumers, especially children, from being poisoned by excessive lead in surface coatings on certain products. Includes surface coatings on toys or other articles intended for use by children, including clothing accessories. • The ban covers paint or any other similar surface coating that contains more than 0.009% lead (lead containing paint). • Section 101 limits the amount of lead content to 100 ppm. 30
  • 31. CPSIA Requirements-Lead • Lead content and surface coating limits must be met for certain components of textile products. – For example, buttons, snaps, grommets, zippers, heat transfers, and screen prints • February 6, 2009, CPSC staff issued an enforcement policy on lead that is significant to the textile industry. • 16 CFR Part 1500.91 lists determinations made by CPSC staff where certain materials will not exceed lead limits; includes dyed or undyed textiles and nonmetallic thread and trim used in children’s apparel and fabric products. 31
  • 32. CPSIA Requirements-Tracking Labels • Require manufacturers of children’s products, to the extent practicable, to place distinguishing marks on a product and its packaging that would enable the purchaser to ascertain the source, date, and cohort (including the batch, run number, or other identifying characteristic) of production of the product by reference to those marks. • Labels must be permanently affixed to the product and its packaging to allow identification of the manufacturer, date, and place of manufacture, and cohort information (batch or run number). 32
  • 33. Certification, GCC or CPC • Identification of the product • Citation to each applicable product safety rule • Name of manufacturer or U.S. importer) • Name, mailing address, telephone number • Contact information for the individual maintaining records • Must be an individual • Name, mailing address, telephone number, e-mail address • Date of manufacture (month and year) and place of manufacture (city and country, factory specific) • Date and place of testing • Identification of third party laboratory, if any (CPC) • Name, mailing address, telephone number 33
  • 34. CPSIA Home Page 34 http://www.cpsc.gov/about/cpsia.html
  • 35. Searchable List of Laboratories 35 http://www.cpsc.gov/cgi-bin/labsearch/
  • 36. Drawstring Requirements Children’s Clothing • In 1996, CPSC issued guidelines later adopted by ASTM in 1997 (ASTM F1816-97). • May 2006 letter to industry • Substantial product hazard • Applies to drawstrings on upper outwear, jackets, and sweatshirts • Sizes 2T-12 (or equivalent) with neck or hood drawstrings • Sizes 2T-16 (or equivalent) with waist or bottom drawstrings that do not meet specified criteria • Dresses are not upper outerwear. • Belts are not drawstrings. 36
  • 37. What’s Required-Clothing • Adult clothing: – 16 CFR Part 1610 (Flammability) – GCC required, including for products that are exempt from testing 37
  • 38. What’s Required-Children’s Clothing • Children’s Clothing: – 16 CFR Part 1610 (Flammability) – CPC Required, Third Party Testing – Lead Content – Lead Surface Coating – Tracking Labels – Drawstring Requirements 38
  • 39. What’s Required-Children’s Sleepwear • Children’s Sleepwear: – 16 CFR Parts 1615 and 1616 (Flammability) – CPC Required, Third Party Testing – Lead Content – Lead Surface Coating – Tracking Labels – Phthalate Requirements (sleepwear for children under three) 39
  • 40. Product Safety Concerns • Products that fail to comply with a mandatory safety standard or ban under the Acts; • Products that fail to comply with voluntary standards, and Commission staff has determined such failure to be a substantial product hazard, such as strangulation and entrapment hazards from drawstrings on children’s upper outerwear; • Products that contain a defect which could create a “substantial product hazard”; and • Products that create an “unreasonable risk” of serious injury or death. 40
  • 41. Violations/Prohibited Acts • The Consumer Product Safety Act (CPSA), Flammable Fabrics Act (FFA), and the Federal Hazardous Substances Act (FHSA) make it unlawful to: • manufacture for sale, sell, offer for sale, distribute or import any product that does not comply with a mandatory standard or ban under any act the Commission enforces; • fail to report information as required by section 15(b) (CPSA); • fail to certify; and • fail to include tracking labels when appropriate. 41
  • 42. Corrective Actions • Section 15(b) of the Consumer Product Safety Act requires manufacturers, distributors, and retailers to report to CPSC “immediately” if they obtain information raising safety concerns about products they make or sell. • The Commission may order a manufacturer, distributor or retailer to: – Recall, notify the public of the problem, and/or to take corrective action, and/or – Repair, replace the product at no charge, or refund the purchase price. 42
  • 43. Penalties • Any person who knowingly commits a violation is subject to a civil penalty of $100,000 for each violation (CPSIA). • The maximum civil penalty for a related series of violations is capped at $15,150,000 (January 1012). • Criminal penalties (including imprisonment) are also possible for willful violations. 43
  • 44. Refusal of Admission • Under section 17(a), a consumer product must be refused admission to the U.S. if it: – fails to comply with an applicable consumer product safety rule (CPSA standard or ban) – is not accompanied by a required certificate or tracking label or is accompanied by a false certificate – is or has been determined to be imminently hazardous in a section 12 proceeding – has a defect that constitutes a substantial product hazard – was imported by a person not in compliance with inspection and recordkeeping requirements. 44
  • 45. Safer Products 45 http://www.saferproducts.gov/
  • 46. CPSC Home Page 46 http://www.cpsc.gov/
  • 47. For Further Information: Allyson Tenney Lead Compliance Officer Office of Compliance and Field Operations 301-504-7567 atenney@cpsc.gov U.S. Consumer Product Safety Commission 4330 East-West Highway Bethesda, MD USA 20814-4408 www.cpsc.gov 47
  • 48. CPSC Safety Academy Lessons Learned Michael McDonald Government Relations Representative American Apparel & Footwear Association 9/20/2012
  • 49. Telling the Industry’s Story: Economic Footprint Fast Food Video Games Fruits and Veggies $100 Billion $75 Billion Soft Drinks $20 Billion $130 Billion Bottled Water $15 Billion Alcoholic Beverages $270 Billion Apparel and Footwear $340 Billion Toys $20 Billion
  • 50. AAFA Snapshot The American Apparel & Footwear Association (AAFA) is the national trade association representing apparel, footwear and other sewn products companies, and their suppliers which compete in the global market. AAFA's mission is to promote and enhance its members' competitiveness, productivity and profitability in the global market by minimizing regulatory, legal, commercial, political, and trade restraints.
  • 51. Topics of Discussion • Effects of the CPSIA on the Industry • The Gray Area • Building Your Network • Educate Yourself • International Engagement
  • 52. Effects of the CPSIA on the Industry • Apparel & Footwear before the CPSIA • Early effects on the Industry • How the Industry reacted – 7 stages of the CPSIA • Where we stand
  • 53. How We Reacted • Product Safety Seminar: What to expect and what you can do (07/31/2008) (New York, NY) – Commissioner, Nancy Nord – Director of Field Investigations, Denis Blasius • Product Safety Council Meeting (12/3/2008) (Washington, DC) – General Council, Cheryl Falvey • Product Safety Seminar - Moving Beyond the CPSIA (10/29/2009) (New York, NY) – Commissioner, Robert Adler – Consumer Product Recall Specialist, John A. Nelson • Product Safety Seminar & Exhibition (12/9/2009) (Hollywood, CA) • AAFA Executive Summit (03/12/2010) (Washington, DC) – Chairman, Inez Tenenbaum • Product Safety Seminar: Beyond Quality Control (06/16/2010) (New York, NY) – Commissioner, Robert Adler • Product Safety/Chemical Mgmt Seminar & Exhibition (01/18/2011) (New York, NY) – Commissioner, Anne Northup – Small Business Ombudsman, Neal Cohen • Product Safety Seminar & Exhibition (5/25/2011) (Hollywood, CA) • Product Safety Council Meeting (11/15/2011) (Rockville, MD) – Chairman, Inez Tenenbaum • Product Safety and Sustainability Seminar & Exhibition (2/1/2012) (New York, NY) – Chairman, Inez Tenenbaum • Product Safety and Sustainability Seminar & Exhibition (5/22/2012) (Long Beach, LA) – Commissioner, Nancy Nord – Legal Council, Joseph Martyak
  • 54. The Gray Area • At the thousand foot level A vast majority of the CPSIA is easy • The Devil is in the details • What is the gray area? – What is a drawstring? – Is there lead in fabric? – What is lounge wear?
  • 55. Understanding the Gray Area • Build Your Network – Events – Personal interaction • AAFA’s Product Safety Council • Educate yourself – Guidance documents – FAQs
  • 56. Building Your Network • No person (or organization) is alone – Who do I talk to? – Where do I go? – Who can I count on?
  • 57. Building Your Network • Engage the CPSC • Work with your testing labs • Understand your industry • Work with associations • Attend trade shows/conferences
  • 58. Educate Yourself • What resources do I use? – Online Resources – Social Media – Testing Lab & Service Provider News Letters – Trade Association News Letters – CPSC Staff – Others • What events do I attend? – ICPHSO – CPSC Hosted Events – Trade Association Events – Trade Shows/Conferences – Others
  • 59. International Engagement • Maintaining a strong network – Suppliers – Customers – Regulators • Understanding the Connection – How international and national regulations relate
  • 60. International Engagement • International Product Safety Conferences (03/26/2009) (Dongguan & Hangzhou, China) – Director, Regulatory Enforcement, Mary Toro • International Product Safety & RSL Conferences (11/10/2009) (Chennai & New Delhi, India) – Commissioner, Nancy Nord – Legal Council, Joseph Martyak • International Product Safety & Restricted Substances Conference (05/6/2010) (Dongguan & Hangzhou, China) • International Product Safety & RSL Conference (11/10/2010) (Ho Chi Minh City, Vietnam) – Commissioner, Nancy Nord • International Product Safety & Sustainability Conference (04/29/2011) (Dongguan, China) – Regional Director: Asia Pacific, Jeffrey Hilsgen – Asia Pacific Office, Jenny Wang • International Product Safety & Restricted Substances Conferences (11/30/2011) (Dhaka Bangladesh & Bangalore, India) – Commissioner, Nancy Nord – Legal Council, Joseph Martyak • International Product Safety & Environmental Compliance Conferences (05/17/2012) (Ho Chi Minh city, Vietnam & Shanghai, China)
  • 61. What Next? • Stay involved – CPSC rulings – International regulations – State regulations • Ask questions • Keep making safe products
  • 62. Thank You Michael McDonald mmcdonald@wewear.org
  • 63. Hardy Poole Vice President, Regulatory and Technical Affairs National Textile Association at the Consumer Product Safety Commission Safety Academy September 20, 2012
  • 64. Who Are We? Founded in 1854 • From 1954 to 2002 known as the Northern Textile Association • In 2002 merger with Knitted Textile Association formed NTA • Oldest Industrial Trade Association in America
  • 65. Who Are We? • National Textile Association knitters / weavers / nonwovens / dyers, printers, finishers of fabric/manufacturers Suppliers • American Flock Association • Cashmere and Camel Hair Manufacturers Institute
  • 66. More information about the National Textile Association is available at: http://nationaltextile.org and http://nationaltextile.blogspot.com
  • 67. Safe Consumer Products • Goal of Consumers • Goal of Government • Goal of the Textile Industry
  • 68. Flammable Fabrics Act Regulated Textile Products: • General Wearing Apparel • Children’s Sleepwear • Carpets & Rugs • Mattresses & Mattress Pads (smoldering ignition) • Mattress Sets (open flame)
  • 69. General Wearing Apparel Standard • 16 CFR 1610 or 45 Degree Angle Test • Effective since 1953 when FFA became Law • Agency Reviews Standard Periodically Last Review in 2008 • Same or Similar to Wearing Apparel Standards used by Other Developed Nations
  • 70. Children’s Sleepwear Standards • Two Standards:  16 CFR 1615 (Sizes 0-6x)  16 CFR 1616 (Sizes 7-14) • TRIS – Topical Flame Retardant Treatment • 1977 Ban on TRIS (Health Effects) • Amended 0-6x Standard (16 CFR 1615) Basically Same as 16 CFR 1616
  • 71. Formaldehyde -- HCHO • Important chemical used in small amounts in textile dyes and finishes • Animal testing in the 1980’s suggested it might be harmful in large doses • The textile industry along with the fiber apparel, retail and formaldehyde industries supported animal research to answer the question about human health effects
  • 72. Formaldehyde -- HCHO CPSC’s Director of Health Sciences participated in: • Developing the test protocol, • Managing the animal testing, • Reviewing data and • Forming conclusions based on the research
  • 73. HCHO -- Model of Cooperation • Identified potential problem • Assembled best minds available to define and address the issue • Worked cooperatively in designing and conducting research • Evaluated test data together • Reached same conclusion – HCHO in small amounts does not pose a significant risk to humans
  • 74. Summary • Consumers, Government and the Textile Industry have the same goals – Safe Products • Working together, we are able to address consumer product safety issues and address those problems that are deemed significant • After all, we want the same thing – safe consumer products
  • 75. National Textile Association Thank You for Attending the First CPSC Safety Academy Hardy Poole National Textile Association
  • 76. Consumer Product Safety • Commission Mr. Dean W. Woodard U.S. CPSC Director Office of Education, Global Outreach, and Small Business Ombudsman dwoodard@cpsc.gov business@cpsc.gov

Editor's Notes

  1. The purpose of the standard is to reduce the risk of injury and loss of life and property by providing standard test methods and rating the flammability of textiles and textile products for clothing use, keep dangerously flammable textiles and garments made from those textiles out of commerce. This is a minimal standard and applies to both adult and children’s wearing apparel. (next slide)
  2. The purpose of the standard is to protect children from the risk of injury from fire when children are unsupervised. The standards require that children’s sleepwear must be flame resistant and not continue to burn when removed from a small flame source.Children’s sleepwear means any product of wearing apparel sizes larger than nine months, intended to be worn primarily for sleeping or activities related to sleep, except: diapers and underwear, infant garments and tight-fitting garments.
  3. Norway, Sweden, Switzerland, Netherlands and Canada