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™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind energy generating capacity installed, U.S.: 11,6...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Globally, over 20,000 MW of new wind capacity was add...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines •  Nearly 48 billion kWh of electricity will be gener...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines How is a wind Turbine farm built? IT IS  BOLTED  TOGE...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines <ul><li>Setting-up & Tooling: </li></ul><ul><li>Most ...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines <ul><li>On-going periodic maintenance package. </li><...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines <ul><li>1 st   thing is you need to get the tower sec...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Transportation of each tower section is not easy. Eve...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines And we have LIFT-OFF. The two cranes work simultaneou...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base 4300 MM The reinforced concrete found...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Photo demonstrating the length of the studs that will...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base Footings before concrete is poured. A...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base The base section is lowered over the ...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base 4 leading studs allow the base sectio...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base Titan assisted in the tensioning of t...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind Tower Bolting Arrangement Sect A 160xM36 Bolts [...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines The second section is put into place and the bolts ar...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Hoisting Tools and materials from the Top section of ...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Tower Bolting Work space is very confined and general...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Torquing the Rotor Blade Hub Bolts on a Vestas Wind T...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines <ul><li>Houston based Titan Technologies Internationa...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan Technologies is introducing new technology firs...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan has set a new and unrivalled performance benchm...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Wind turbine erection companies and the wind turbine ...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines <ul><li>Heretofore the art involved using a combinati...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan SmartTite ™  Automatic Cycling Hydraulic Torque...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines The process of returning the piston for another strok...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines The  Titan   SmartTite ™ features unique and multiple...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines The operator simply depresses a button, the tool cycl...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan SmartTite ™ SUPERIOR BOLTING SOLUTIONS ™
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan  Standard Wind Turbine Pumps  ™ SUPERIOR BOLTIN...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan Hydraulic Torque Wrenches Highest Torque/Weight...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan Hydraulic Torque Wrenches Highest Torque/Weight...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan EXE 2000TT™ Electric Hydraulic Tensioner Pump
<ul><li>Titan Technologies introduces new  and revolutionary  ELECTRIC  /Hydraulic Tensioner Pump for use in Wind Turbine ...
<ul><li>The EXE2000TT™ Electric Tensioner Pump provides hydraulic pressure to bolt stud Tensioners used on various applica...
<ul><li>The Titan EXE2000TT™ was designed from the ground up for wind turbine tensioning applications.  </li></ul>™ Titan ...
<ul><li>The Titan EXE2000TT™ Electric Tensioner Pump features a unique technology which delivers up to 2000 bar, is powere...
<ul><li>It is a two stage pump.  The 1 st  stage provides high flow to an intensifier which takes the low pressure high fl...
<ul><li>It is a high flow delivery pump, important where speed of operation is essential and as such is excellent when usi...
<ul><li>The Titan  EXE-2000TT  Series  is available for delivery now and is comes in both 115VAC and 230VAC versions.  </l...
<ul><li>Superior  </li></ul><ul><li>Bolting </li></ul><ul><li>Solutions ™ </li></ul>™ Titan Technologies  Superior Bolting...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines More cutting edge technology from the leader in engin...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan H9 Bolt Tensioners  Double Stacked H9 Tensioner...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™   Automatic H9 Bolt Tensioner System
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™   Automatic H9 Bolt Tensioner System...
<ul><li>Applications </li></ul><ul><li>Blade to Bearing </li></ul><ul><li>Bearing to Hub </li></ul>™ Titan Technologies  S...
<ul><li>No longer will your workers have to subject themselves to the dangers of tightening the nuts within the confined a...
<ul><li>The AutoTite system  can work with any number of Tensioners giving unsurpassed versatility and can be customized t...
<ul><li>Segmented systems available for maximum speed and easy set up. </li></ul>™ Titan Technologies  Superior Bolting So...
<ul><li>Available with either </li></ul><ul><li>Hydraulic motor for nut rundown </li></ul><ul><li>Pneumatic motors for nut...
<ul><li>The nuts are rundown automatically while tensioning </li></ul><ul><li>The operator is not in proximity with the hi...
<ul><li>The whole tightening process is done from the safety of the nacelle or other REMOTE location </li></ul>™ Titan Tec...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Shown with optional nut run-down mechanism  Titan Fou...
<ul><li>TITAN™ Foundation bolt Tensioners are commonly used for wind turbine tower base bolts, bridges and other civil eng...
<ul><li>TITAN ™ Tensioners are designed using Finite Element Analysis and 3D solid modeling combined with extensive testin...
<ul><li>Optional spring return  </li></ul><ul><li>Durable - Minimum 10,000 pressure cycles on all designs  </li></ul><ul><...
<ul><li>Long-life composite seals for easy retraction and leak free operation  </li></ul><ul><li>LOWER total cost of owner...
<ul><li>OVER- STROKE prevention devise  </li></ul><ul><li>Highly visible stroke indicator  </li></ul><ul><li>Optional ROBU...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches
<ul><li>Featuring the PLUS Series TORQUE & ANGLE TOOLS </li></ul>™ Titan Technologies  Superior Bolting Solutions ™ for Wi...
<ul><li>The Torque and Angle Capability of the Titan ATEip 2200-P16 PLUS provides quick work of the T-bolts (blade to blad...
<ul><li>Special Reaction fixtures are available for the ETite™  or Titan Hydraulic Torque Wrenches for your application. <...
<ul><li>Shown is a special reaction for the gear bearing (each side 4 bolts M36 HV/ SW 60) and the main bearing (each side...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines VESTAS WIND TECHNOLOGY TORQUE TOOLING REQUIREMENT ITE...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines SUZLON ENERGY  TITAN TOOLING REQUIREMENT ITEM LOCATIO...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines 9001 Jameel Road, Suite 180 Houston, TX. 77040 USA Te...
™ Titan Technologies  Superior Bolting Solutions ™ for Wind Turbines Local Sales Service  &  Rentals  Worldwide
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Wind Energy Customer Presentation

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The proper approach for Bolting Solutions for the Wind Industry.
Contact: pcort@titanti.com for appointment.

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Transcript of "Wind Energy Customer Presentation"

  1. 1. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind energy generating capacity installed, U.S.: 11,603 MW (end of 2006) Total installed U.S. wind capacity at year's end 2007 was 16,818 MW, or enough to serve the equivalent of over 4.5 million average U.S. households. That’s 1.5 million households more than just one year ago Wind energy generating capacity, worldwide: 74,223 MW (end of 2006, Global Wind Energy Council).
  2. 2. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Globally, over 20,000 MW of new wind capacity was added in 2007. Current installed capacity worldwide at the end of 2007 was over 94,000 MW • Denmark, Spain, and some regions of Germany now generate 10% to 25% of their electricity with wind power Over 5,200 megawatts of wind generation – enough to serve the equivalent of 1.5 million American households annually – was installed in the United States in 2007alone.
  3. 3. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines • Nearly 48 billion kWh of electricity will be generated by wind power in the U.S. in 2008 (based on AWEA estimates) • That is enough electricity for the equivalent of 4.5 million average American homes • A single new 1-MW turbine generates enough electricity for 250 to 300 homes
  4. 4. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines How is a wind Turbine farm built? IT IS BOLTED TOGETHER Lets take a look at the process and how Titan Technologies makes it all come together.
  5. 5. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines <ul><li>Setting-up & Tooling: </li></ul><ul><li>Most Wind Farm Developers prefer to separate Erection & Commissioning (E&C) from Maintenance Tool packages </li></ul><ul><li>Erection and Commissioning tool package. </li></ul><ul><ul><li>One to two packages per project of 30 to 40 towers each package will include 4 x Hydraulic Torque Wrenches and a Pump (possibly 2 x Titan T1’s (3/4” drive) & 2 x Titan T3’s + Pump) Additionally a number of Hydraulic Bolt Tensioners for tensioning the base section. </li></ul></ul><ul><ul><li>Some developers use Hydraulic Bolt Tensioners ; most will use torque tools only. </li></ul></ul><ul><ul><li>This E&C tooling package will eventually be priced into the job and handed over to the project owner. (in some cases the developers would rent the tools rather than purchase). </li></ul></ul>
  6. 6. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines <ul><li>On-going periodic maintenance package. </li></ul><ul><ul><li>This is an identical package to the E&C package identified above. </li></ul></ul><ul><ul><li>Most developers would consider a package for every 8 to 10 towers; this translates to a number of tools. These tools are purchased exclusively for the project. </li></ul></ul><ul><ul><li>Titan is a major supplier to the industry because of product performance, suitability, availability, serviceability and pricing. </li></ul></ul><ul><ul><li>Titan offers product sale and operating leases to the developers. </li></ul></ul><ul><ul><li>3 to 5 year custom contract packages are available </li></ul></ul>
  7. 7. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines <ul><li>1 st thing is you need to get the tower sections and related hardware, tools etc to the site. </li></ul>
  8. 8. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Transportation of each tower section is not easy. Every precaution is taken to ensure the tube is not damaged during transport. The spreader jig is bolted on upon arrival at the erection pad and the tube is readied to be located on the concrete pad. This will become a work platform inside the tower; the ladder leads up to the top (the Nacelle and the Hub).
  9. 9. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines And we have LIFT-OFF. The two cranes work simultaneously to lower the base and raise the top of the tube over the concrete pad.
  10. 10. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base 4300 MM The reinforced concrete foundation is usually an octagonal shape. In this case the top surface is 6300mm across. The tower base is 4300mm. Two sets of bolts hold the base section of the tower 160 each x M42 Bolts in total.
  11. 11. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Photo demonstrating the length of the studs that will be embedded in concrete . Once the Studs are lowered into the prepared site, the reinforced steel is formed around the studs and this anchors the stud frame into the concrete foundation which is around 100 cubic meters in area. Depth embedded in reinforced concrete Wind Tower Base
  12. 12. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base Footings before concrete is poured. Approx 100 cubic meters of concrete is poured to support the wind tower . The studs are approximately 42mm x 2400mm. After the concrete is poured only 150 mm are exposed.
  13. 13. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base The base section is lowered over the concrete pad using a 300T hydraulic boom crane. Some damage can occur to the studs because of narrow tolerances between stud diameter and hole diameter.
  14. 14. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base 4 leading studs allow the base section to line up over the remaining 76 external studs. There are 80 internal and 80 external studs that hold the base section into place.
  15. 15. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Base Titan assisted in the tensioning of the base section studs with the use of Titan Foundation Bolt Tensioners. Field Training and hands-on assistance was provided during the installation of the first wind tower for this project located at Hallett in South Australia. In this case a set of 20 x Titan Foundation Bolt Tensioners were sold to Suzlon with a full set of high pressure hoses and a Hydraulic Tensioner Pump.
  16. 16. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind Tower Bolting Arrangement Sect A 160xM36 Bolts [Torque 2800Nm} Sect B 256x M36 Bolts [Torque 2800 Nm] Sect C 300xM36 Bolts [Torque 2800 Nm] Sect D 224xM42 Bolts [Torque 4500 Nm] Sect E 160xM42 Bolts [Toque 2800 Nm]
  17. 17. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines The second section is put into place and the bolts are torque using a Titan Model T5 Hydraulic Torque Wrench and 70mm Titan Impact Socket. Tower Bolting
  18. 18. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Hoisting Tools and materials from the Top section of the tower into the Nacelle is done manually – there is no winch in the Nacelle. Technicians have to hoist this tooling manually. Tools and Pump need to be relatively light and compact. Titan Hydraulic Wrenches have the best torque to ratio in the industry Tower Bolting
  19. 19. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Tower Bolting Work space is very confined and generally two technicians are assigned to inspect and service each Wind Tower. Noise generated by the Hydraulic wrench or Tensioner pump must have relatively low dBA Titan EXE Hydraulic Wrench Pumps and EXE 2000TT Hydraulic Tensioner pumps run very quiet
  20. 20. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Torquing the Rotor Blade Hub Bolts on a Vestas Wind Tower with a Titan T-1
  21. 21. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines <ul><li>Houston based Titan Technologies International, Inc., is the fastest growing company in the bolting technologies industry with global representation . </li></ul><ul><li>Titan offers one stop bolting solutions and has dramatically changed the Wind Turbine bolting landscape with the introduction of four new and radically innovative technologies. </li></ul><ul><li>The revolutionary new bolting technology is sold and serviced through Titans worldwide network of Sales Representatives and Stocking Dealers . </li></ul>
  22. 22. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Technologies is introducing new technology firsts for Wind Turbine Erection and Maintenance Titan SmartTite™ automatic cycling Hydraulic Wrench Pump System Titan EXE 2000TT™ Electric Hydraulic Tensioner Pump Titan AutoTite™ Automatic H9 Bolt Tensioner System Multiple patents granted & pending
  23. 23. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan has set a new and unrivalled performance benchmark with the introduction of the SmartTite™ Auto Cycle Hydraulic Wrench Pump Tensioning system . <ul><ul><li>It is often the case that when a wind farm developer targets a specific site; gainful employment for local workers is offered as an enticement to secure the approval of the local government authorities. </li></ul></ul><ul><ul><li>While this is a desirable and worthy incentive it is sometimes problematic as under-skilled or unskilled workers are given a sophisticated and expensive Hydraulic Wrench system and with minimal training are expected to properly torque nuts using the Hydraulic Wrenches. </li></ul></ul>
  24. 24. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Wind turbine erection companies and the wind turbine manufacturers themselves have requested Hydraulic Wrench manufacturers to provide them with automatic cycling Hydraulic Wrench pump that can be operated correctly with minimal level of expertise
  25. 25. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines <ul><li>Heretofore the art involved using a combination of flow and pressure sensors which were used in combination. </li></ul><ul><li>The trick was that the system needs to recognize that pressure buildup within the system was a result of the Hydraulic Wrench being at the end of its stroke or was the pressure within the system realized because torque had been achieved on a threaded fastener. </li></ul><ul><li>Problems with heating of the oil and voltage and amperage variations and other problems commonly found on-site, have made the technology problematic. None worked properly in all field conditions. Until now… </li></ul>
  26. 26. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan SmartTite ™ Automatic Cycling Hydraulic Torque Wrench system. Titan exclusive product Available in Titan EXE MAX Titan EXE MINI EXE Whirlwind models
  27. 27. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines The process of returning the piston for another stroke is instantaneous as the tool no longer has to reach a preset pressure to allow the flow & pressure sensors to work. There are no flow and pressure sensors which can fail and necessitate costly repairs and downtime on the job. Titan SmartTite ™ AUTOCYCLE Hydraulic Wrench & Pump System
  28. 28. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines The Titan SmartTite ™ features unique and multiple patent pending technologies. It uses a sensor within the Hydraulic Torque Wrench that determines when the tool is at the end of its stroke. The sensor is in communication with a processor with in the Hydraulic Torque Wrench Pump. When the tool is performing the tightening process, the sensor tells the pump when to retract the tool piston and make a successive stroke.
  29. 29. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines The operator simply depresses a button, the tool cycles until the nut is tightened to a predetermined torque and he goes on to the next nut and repeats the process. The result is faster tightening of the nuts resulting in time savings and integral joint make up with minimal skill level needed.
  30. 30. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan SmartTite ™ SUPERIOR BOLTING SOLUTIONS ™
  31. 31. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Standard Wind Turbine Pumps ™ SUPERIOR BOLTING SOLUTIONS ™
  32. 32. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Hydraulic Torque Wrenches Highest Torque/Weight ratio Designed by FEA Make it Stronger Patented & Unique features More durable Simpler operation Automatic option SmartTite™ Technology available with
  33. 33. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Hydraulic Torque Wrenches Highest Torque/Weight ratio Designed by FEA Make it Stronger Patented & Unique features More durable Simpler operation Automatic option SmartTite™ Technology available with
  34. 34. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan EXE 2000TT™ Electric Hydraulic Tensioner Pump
  35. 35. <ul><li>Titan Technologies introduces new and revolutionary ELECTRIC /Hydraulic Tensioner Pump for use in Wind Turbine Erection and Maintenance </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan EXE 2000TT™ Electric Hydraulic Tensioner Pump
  36. 36. <ul><li>The EXE2000TT™ Electric Tensioner Pump provides hydraulic pressure to bolt stud Tensioners used on various applications throughout the Turbine erection and maintenance. Such as : </li></ul><ul><li>Assembly of Blade to Bearing </li></ul><ul><li>Assembly of Bearing To Hub </li></ul><ul><li>Base Bolt Tensioning </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan EXE 2000TT™ Electric Hydraulic Tensioner Pump
  37. 37. <ul><li>The Titan EXE2000TT™ was designed from the ground up for wind turbine tensioning applications. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT™ Electric Tensioner Pump
  38. 38. <ul><li>The Titan EXE2000TT™ Electric Tensioner Pump features a unique technology which delivers up to 2000 bar, is powered electrically and will hold up to the usage required of it at those pressures </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT ™ Electric Tensioner Pump
  39. 39. <ul><li>It is a two stage pump. The 1 st stage provides high flow to an intensifier which takes the low pressure high flow and converts it to high pressure at a lower flow. This pump is designed for use with all 1500 bar tooling and represents the best TECHNOLOGY to deliver fast payback and performance. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT ™ Electric Tensioner Pump
  40. 40. <ul><li>It is a high flow delivery pump, important where speed of operation is essential and as such is excellent when using multiple Tensioners in such applications as the assembly of blade to bearing and assembly of bearing to hub application. It is easy to use and made to last. Titan is backing up that claim by offering an 18 month warranty with purchase. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT™ Electric Tensioner Pump
  41. 41. <ul><li>The Titan EXE-2000TT Series is available for delivery now and is comes in both 115VAC and 230VAC versions. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT™ Electric Tensioner Pump
  42. 42. <ul><li>Superior </li></ul><ul><li>Bolting </li></ul><ul><li>Solutions ™ </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines EXE2000TT™ Electric Tensioner Pump
  43. 43. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines More cutting edge technology from the leader in engineered bolting solutions
  44. 44. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan H9 Bolt Tensioners Double Stacked H9 Tensioners Single piston H9 Tensioners
  45. 45. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  46. 46. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System Titan Technologies introduces new and revolutionary AutoTite Bolt Tensioner System for use in Wind Turbine for use on 10.9 Bolts. Windpower 2008, Booth 3150
  47. 47. <ul><li>Applications </li></ul><ul><li>Blade to Bearing </li></ul><ul><li>Bearing to Hub </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System A wind turbine Tensioner system with an integral motor for simultaneous nut-tightening while tensioning.
  48. 48. <ul><li>No longer will your workers have to subject themselves to the dangers of tightening the nuts within the confined area of the blade hub area </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System UNSURPASSED SAFETY
  49. 49. <ul><li>The AutoTite system can work with any number of Tensioners giving unsurpassed versatility and can be customized to your tooling budget </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  50. 50. <ul><li>Segmented systems available for maximum speed and easy set up. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  51. 51. <ul><li>Available with either </li></ul><ul><li>Hydraulic motor for nut rundown </li></ul><ul><li>Pneumatic motors for nut run down </li></ul><ul><li>Electric Motors for nut run down </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  52. 52. <ul><li>The nuts are rundown automatically while tensioning </li></ul><ul><li>The operator is not in proximity with the high pressure hoses while tightening the nuts or pressurization takes place. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  53. 53. <ul><li>The whole tightening process is done from the safety of the nacelle or other REMOTE location </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan AutoTite ™ Automatic H9 Bolt Tensioner System
  54. 54. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Shown with optional nut run-down mechanism Titan Foundation Tower Base Bolt Tensioner System
  55. 55. <ul><li>TITAN™ Foundation bolt Tensioners are commonly used for wind turbine tower base bolts, bridges and other civil engineering applications. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  56. 56. <ul><li>TITAN ™ Tensioners are designed using Finite Element Analysis and 3D solid modeling combined with extensive testing. Key features include: </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  57. 57. <ul><li>Optional spring return </li></ul><ul><li>Durable - Minimum 10,000 pressure cycles on all designs </li></ul><ul><li>CE marked. Conforms to International standards. </li></ul><ul><li>Optional single or twin connections </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  58. 58. <ul><li>Long-life composite seals for easy retraction and leak free operation </li></ul><ul><li>LOWER total cost of ownership </li></ul><ul><li>FAST and easy to use </li></ul><ul><li>Pressure TESTED and CERTIFIED </li></ul><ul><li>STANDARD & CUSTOM Tooling available </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  59. 59. <ul><li>OVER- STROKE prevention devise </li></ul><ul><li>Highly visible stroke indicator </li></ul><ul><li>Optional ROBUST GEAR DRIVE for fast nut run down </li></ul><ul><li>Optimal size, weight and load capacity </li></ul><ul><li>plus a full range of 1500 bar Electric, Air/Hydraulic and Manual Pumps & a full range of flexible hoses and fittings </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  60. 60. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan Foundation Tower Base Bolt Tensioner System
  61. 61. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches
  62. 62. <ul><li>Featuring the PLUS Series TORQUE & ANGLE TOOLS </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches Excellent for T Bolts on GE Wind Turbines Gear Bearing Bolts and Main Bearing bolts
  63. 63. <ul><li>The Torque and Angle Capability of the Titan ATEip 2200-P16 PLUS provides quick work of the T-bolts (blade to blade bearing) to 413 ft/lbs plus 120 degrees rotation. </li></ul><ul><li>On this turbine there are 60 bolts per blade on the inside of the nose cone . </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches
  64. 64. <ul><li>Special Reaction fixtures are available for the ETite™ or Titan Hydraulic Torque Wrenches for your application. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches
  65. 65. <ul><li>Shown is a special reaction for the gear bearing (each side 4 bolts M36 HV/ SW 60) and the main bearing (each side 6 bolts M39 / SW 60) on the 1.5 MW GE Wind turbine. </li></ul>™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Titan ETite™ Electric Torque Wrenches
  66. 66. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines VESTAS WIND TECHNOLOGY TORQUE TOOLING REQUIREMENT ITEM LOCATION TOWER ERECTION TOWER REPAIR & MAINTENANCE Titan TOOL REQUIREMENT 1 SECTION E (BASE SECTION) 160 X M42 2800NM TORQUE FULL WELDED AND EMBEDDED IN CONCRETE NOT REQUIRED N/A 2 SECTION D (LOWER SECTION) 224 X M42 4500NM TORQUE TORQUE TOOL + PUMP + SOCKET SAME T5 + PUMP + 1 ½ DV X 42 SOCKET 3 SECTION C, B, A (UPPER SECTIONS) 716 X M36 2800NM TORQUE TORQUE TOOL + PUMP + SOCKET SAME T3 + PUMP + 1”DV X 36 SOCKET 4 NACELLE ROTOR BLADES / HUB TORQUE TOOL + PUMP + SOCKET SAME T1 + PUMP + ¾”DV X 32 SOCKET 5 NACELLE TRANSMISSION PEDESTAL MOUNT BOLTS TORQUE TOOL + PUMP + SOCKET SAME T3 + PUMP + 1”DV X 42 SOCKET 6 NACELLE GENERATOR PEDESTAL MOUNT BOLTS TORQUE TOOL + PUMP + SOCKET SAME T3 + PUMP + 1”DV X 42 SOCKET 7 NACELLE DRIVE SHAFT FLANGE / COUPLING TORQUE TOOL + PUMP + SOCKET SAME T3 + PUMP + 1”DV X 32 SOCKET
  67. 67. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines SUZLON ENERGY TITAN TOOLING REQUIREMENT ITEM LOCATION TOWER ERECTION TOWER REPAIR & MAINTENANCE TOOLING REQUIREMENT 1 SECTION E (BASE SECTION) 160 X M42 2800NM TORQUE Titan Foundation Bolt TENSIONERS SAME 20 UNITS + PUMP + HOSES, ETC. 2 SECTION D (LOWER SECTION) 224 X M36 4500NM TORQUE TORQUE TOOL + PUMP + SOCKETS SAME T3 + PUMP + 1”DV X 36 SOCKET 3 SECTION C, B, A 716 X M36 2800NM TORQUE TORQUE TOOL + PUMP + SOCKETS SAME T3 + PUMP + 1”DV X 36 SOCKET 4 NACELLE ROTOR BLADES / HUB TORQUE TOOL + PUMP + SOCKETS SAME T1 + PUMP + ¾” DV X 32 SOCKET
  68. 68. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines 9001 Jameel Road, Suite 180 Houston, TX. 77040 USA Tel: 281-449-9994 Toll free in North America 866-345-8484 Fax: 281-449-9996 Email: [email_address] Web: www.TitanTi.com
  69. 69. ™ Titan Technologies Superior Bolting Solutions ™ for Wind Turbines Local Sales Service & Rentals Worldwide
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