TXM PROFILE
LEADING LEAN TRANSFORMATION IN ASIA PACIFIC
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL2
TXM BACKGROUND
•  Established in 2004.
•  Offices around Australia and in ...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL3
TXM LEAN IMPLEMENTATION RESULTS
•  SCA	
  Packaging	
  Asia	
  
–  30% lea...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL4
CUSTOMERS
4	
  
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL5
WHAT IS LEAN?
A set of principles and techniques that
eliminate waste , an...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL6
ALIGNING FOR LEAN SUCCESS
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL7
THE TOTAL EXCELLENCE SYSTEM
•  An integrated results-focused approach to
a...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL8
TRACKING YOUR
PROGRESS AND
BENCHMARKING
AGAINST THE BEST
TXM LEAN DIAGNOST...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL9
The TXM Total Excellence System is designed to address the key
issues that...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL10
THE TXM APPROACH AND WHY IT WORKS
•  It is important to develop the Leade...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL11
TXM COACHING APPROACH •  Short Coaching Sessions
•  “Just in Time” Learni...
© TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL12
TXM – TOTAL MANUFACTURING EXCELLENCE
Upcoming SlideShare
Loading in …5
×

Total Excellence Manufacturing and the Total Excellence System

598 views
542 views

Published on

TXM is one of the Asia Pacific region's leading Lean Manufacturing Consulting companies and the Total Excellence System is our proven approach for delivering sustained lean transformation for our customers.

Published in: Business, Technology
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
598
On SlideShare
0
From Embeds
0
Number of Embeds
183
Actions
Shares
0
Downloads
0
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide
  • AC Feedback: Content good. I like how the symbols are not introduced yet. Table colour clashes with the template style colour – we need a standard TXM table, not this default PowerPoint table
  • Total Excellence Manufacturing and the Total Excellence System

    1. 1. TXM PROFILE LEADING LEAN TRANSFORMATION IN ASIA PACIFIC
    2. 2. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL2 TXM BACKGROUND •  Established in 2004. •  Offices around Australia and in Shanghai. •  Projects around the Asia Pacific. •  Manufacturing focus. •  Emphasis on implementation and outcomes. •  Senior consultants from Toyota, Boeing, Ford, Autoliv and PPG with practical operational leadership experience.
    3. 3. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL3 TXM LEAN IMPLEMENTATION RESULTS •  SCA  Packaging  Asia   –  30% lead time reduction –  40% floor space saving –  50% reduction in customer returns •  AstraZeneca  Pharmaceu4cals   –  40% increase in line output with no capital investment. •  Beckers  Industrial  Coa4ngs   –  60% lead time reduction •  Sony     –  Lead time reduced 44% –  Labour saving 24% –  Inventory saving greater than $US2M.
    4. 4. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL4 CUSTOMERS 4  
    5. 5. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL5 WHAT IS LEAN? A set of principles and techniques that eliminate waste , and deliver to our customers… •  exactly what they need •  when they need it •  in the quantity they need •  in the right sequence •  without defects •  and at the lowest possible cost Value   Waste   Agility   Lead  Time  
    6. 6. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL6 ALIGNING FOR LEAN SUCCESS
    7. 7. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL7 THE TOTAL EXCELLENCE SYSTEM •  An integrated results-focused approach to achieving a lean transformation in your business. •  Designed to achieve bottom line improvement while delivery long term cultural and business process change. •  Based on proven lean principles combined with TXM Lean Implementation practical experience •  Addresses the leadership, the culture and the knowhow needed in your business to deliver sustained lean change.
    8. 8. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL8 TRACKING YOUR PROGRESS AND BENCHMARKING AGAINST THE BEST TXM LEAN DIAGNOSTIC TOOL     DEVELOP STRATEGY ALIGN ORGANISATION COACH LEADERSHIP BEHAVIOURS HIGH LEVEL A3 PLANNING ESTABLISH HIGH LEVEL METRICS SENIOR LEADERSHIP COACHING     MAP KEY VALUE STREAMS DETAILED TACTICAL A3 PLANS FOCUS ON BUSINESS OUTCOMES SELECT THE FEW CRITICAL TOOLS FOR YOUR BUSINESS MANUFACTURING AGILITY PROCESS     DEVELOP LEAN FOUNDATIONS COACH FRONT LINE LEADERS IMPROVE ORGANISATIONAL EFFECTIVENESS DRIVE ACCOUNTABILITY DEVELOP FRONT LINE METRICS LEAN DAILY LEADERSHIP PROCESS     CREATING A LEARNING ORGANISATION TEAMS EMPOWERED TO SOLVE EVERYDAY PROBLEMS UNLOCK POTENTIAL CONTINUOUS IMPROVEMENT CULTURE BOTTOM LINE SAVINGS SOLVING PROBLEMS EVERYDAY TXM TOTAL EXCELLENCE SYSTEM
    9. 9. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL9 The TXM Total Excellence System is designed to address the key issues that prevent you from getting the most out of your team and delivering maximum value to customers and shareholders. A SOLUTION FOR THE CHALLENGES FACING YOUR BUSINESS The  Challenge   The  TXM  Solu/on   Results  we  have  Achieved   Maximise  Value   Total  Excellence  System   30%  Produc4vity  Gain   Maximum  Engagement   Lean  Daily  Leadership  Process®   50%  Increase  in  OEE   Maximum  Agility   Manufacturing  Agility  Process®   80%  Reduc4on  in  Lead  4me   Minimum  Waste   Solving  Problems  Every  Day®   75%  Reduc4on  in  Defects   Minimise  Risk   Prac4cal  5S™   30%  Injury  Frequency  Rate   Reduc4on  
    10. 10. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL10 THE TXM APPROACH AND WHY IT WORKS •  It is important to develop the Leaders before others! •  Make small steps, start with pilot area, even though Lean is a long-term program •  Training alone is not enough – Learning by doing •  The benefits come quickly, locking them in takes time – typically 1-2 years.
    11. 11. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL11 TXM COACHING APPROACH •  Short Coaching Sessions •  “Just in Time” Learning •  Move Quickly to Planning. •  One on one coaching with leaders at every level. •  Implement immediately. •  Agree actions for next period On the next visit.. •  Review actions from last time •  Reflect on Results and plan next steps Implement next steps •  Compare to current
    12. 12. © TXM Lean Solutions Pty Ltd 2012 CONFIDENTIAL12 TXM – TOTAL MANUFACTURING EXCELLENCE

    ×