Drukken van polymere RFID tags Gerwin Gelinck RFID meer dan hype 18 february 2010, Eindhoven March 12, 2010
Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre – a short introduction RF ID is dead, long live RF sensors Smart Blist...
Partner in research Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Independent, with reputed parents </li></ul><ul><ul...
At the hotspot of human-focused innovation <ul><li>High-Tech Campus, initiated by Philips </li></ul><ul><li>>90 companies,...
Orchestrating shared research with clear focus <ul><li>Creating generic technologies, time to market 3..10 years </li></ul...
Industrial partners from across the value chain Gerwin Gelinck - RF ID, meer dan Hype?  
Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing ...
RF ID – hype or reality? <ul><li>IBM CEO Sam Palmisano (Nov 6, 2008 speech highlighting ‘Big Blue’s vision of a ‘Smart Pla...
Smart packaging <ul><li>incorporating electronic functionalities on  thin flexible foils  enhancing  </li></ul><ul><li>Saf...
Market opportunities: Smart packaging applications Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Food </li></ul><ul><...
Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing ...
Smart blister Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Embedding electronic monitoring and sensing functionality...
Smart blister – key component in a larger system Gerwin Gelinck - RF ID, meer dan Hype?   OtCM™  “Comfort-to-Know” Real ...
Monitoring patient therapy compliance Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>125.000 Deaths per year in USA ca...
Gerwin Gelinck - RF ID, meer dan Hype?   Challenges of smart blister <ul><li>Features: </li></ul><ul><li>Assembled  </li...
By monitoring patient therapy compliance <ul><li>Forgetting will become a distant memory </li></ul><ul><ul><li>your mobile...
Roadmap of smart packaging <ul><li>Smart blister. </li></ul><ul><ul><li>Developed jointly with DSM </li></ul></ul><ul><li>...
Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing ...
<ul><li>Conventional Silicon    Conventional LCD    High quality printing </li></ul><ul><li>$40 000/m 2   $200/m 2   $0.25...
Foil characterization/handling  Gerwin Gelinck - RF ID, meer dan Hype?   12 cm 35 cm 50 cm MD 16.1 TD 17.4 MD 15.4 TD 17...
<ul><li>R2R pick ‘n’ place process </li></ul><ul><li>mass chip placement of ultrathin chips </li></ul><ul><li>smart bliste...
Printing of RD ID Materials, processes, electronics Gerwin Gelinck - RF ID, meer dan Hype?   Printed circuitry is a mult...
Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Advantages of printing process </li></ul><ul><ul><li>Simple process and...
Circuit demonstrators <ul><li>Better materials and downscaling of technology leads to record-fast circuits </li></ul><ul><...
Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>128 bit organic RFID at 13.56 MHz, >1300 organic transistors integrated...
New semiconductors <ul><li>Organic semiconductors </li></ul><ul><ul><li>Printable n-types </li></ul></ul><ul><ul><li>Mobil...
Multi-year technical roadmap Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Step-by-step performance improvement </li>...
Unique infrastructure Gerwin Gelinck - RF ID, meer dan Hype?   2008: R2R coating/print line R2R vacuum deposition line b...
Linear deposition of pentacene from gas phase Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Linear showerhead deposit...
Patterning of OSC Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Ink jet printing  </li></ul><ul><ul><li>Decrease mate...
Gerwin Gelinck - RF ID, meer dan Hype?   Multi-year technical roadmap   2005 First HF rectifier 2006 Integrated HF rec...
Summary <ul><li>Perceived value of remote identification (RF ID) is low, remote sensing is the way forward. </li></ul><ul>...
 
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Microtechniek Drukken Van Polymere Rfid Tags 20100218

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  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre Forgetting will become a distant memory Information overload keeping you up at night? Forget about it. In the next five years, it will become much easier to remember what to buy at the grocery store, which errands need to be run, who you spoke with at a conference, where and when you agreed to meet a friend, or what product you saw advertised at the airport. That&apos;s because such details of everyday life will be recorded, stored, analyzed, and provided at the appropriate time and place by both portable and stationary smart appliances. To help make this possible, smart blister. The information collected will be automatically stored and analyzed on a doctors database. People can then be prompted to &amp;quot;remember&amp;quot; to take the pill by telephone. Based on the collected information, doctors and pharmaceutical co mpanies will be able to suggest more efficient treatments and come up more effective medication.
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre Forgetting will become a distant memory Information overload keeping you up at night? Forget about it. In the next five years, it will become much easier to remember what to buy at the grocery store, which errands need to be run, who you spoke with at a conference, where and when you agreed to meet a friend, or what product you saw advertised at the airport. That&apos;s because such details of everyday life will be recorded, stored, analyzed, and provided at the appropriate time and place by both portable and stationary smart appliances. To help make this possible, smart blister. The information collected will be automatically stored and analyzed on a doctors database. People can then be prompted to &amp;quot;remember&amp;quot; to take the pill by telephone. Based on the collected information, doctors and pharmaceutical co mpanies will be able to suggest more efficient treatments and come up more effective medication.
  • Speaker name - Title presentation Copyright Holst Centre Consumers just need to tap on a package to receive instant product information (dynamic food label), quickly access services and conduct transactions like buying (electronic shopping list/in-house inventory) with their mobile phones
  • Speaker name - Title presentation Copyright Holst Centre
  • Speaker name - Title presentation Copyright Holst Centre A Z80 microprocessor, for example (which formed the basis of the first personal computer), with about 8,000 transistors would occupy a 78 micron square and cost $0.047 to make.
  • Speaker name - Title presentation Copyright Holst Centre
  • Microtechniek Drukken Van Polymere Rfid Tags 20100218

    1. 2. Drukken van polymere RFID tags Gerwin Gelinck RFID meer dan hype 18 february 2010, Eindhoven March 12, 2010
    2. 3. Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre – a short introduction RF ID is dead, long live RF sensors Smart Blister Enabling technologies Printing of thin Si chips Printed transistors
    3. 4. Partner in research Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Independent, with reputed parents </li></ul><ul><ul><li>Founded by IMEC (1300 fte, Belgium) and TNO (4500 fte, the Netherlands) </li></ul></ul><ul><ul><li>Established in 2005 </li></ul></ul><ul><li>Critical mass </li></ul><ul><ul><li>Staff of 150 researchers; 25 nationalities </li></ul></ul><ul><ul><li>60 resident researchers from industry and universities </li></ul></ul><ul><li>Global network </li></ul><ul><ul><li>Industrial and academic partners </li></ul></ul><ul><li>Supported by Dutch government </li></ul><ul><ul><li>Measured by its international excellence, long-term vision and impact on Dutch economy </li></ul></ul>
    4. 5. At the hotspot of human-focused innovation <ul><li>High-Tech Campus, initiated by Philips </li></ul><ul><li>>90 companies, 7000 researchers </li></ul><ul><li>Shared labs ( www.miplaza.com ); >8000 m² cleanrooms </li></ul><ul><li>Open Innovation research centres (e.g. Holst Centre) </li></ul>Gerwin Gelinck - RF ID, meer dan Hype?   Materials Analysis Electronic measurement Thin Film clean room OLED Device Processing Reliability lab Photonics cleanroom Electronic Prototyping Equipment Engineering Life Sciences EMC lab Holst Centre R2R lab Holst Centre Offices
    5. 6. Orchestrating shared research with clear focus <ul><li>Creating generic technologies, time to market 3..10 years </li></ul><ul><li>Partnering with industry and universities </li></ul><ul><li>Results are shared between partners </li></ul>Gerwin Gelinck - RF ID, meer dan Hype?   Wireless Autonomous Transducer Solutions Systems in Foil Technology Integration Programs
    6. 7. Industrial partners from across the value chain Gerwin Gelinck - RF ID, meer dan Hype?  
    7. 8. Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing of thin Si chips Printed transistors
    8. 9. RF ID – hype or reality? <ul><li>IBM CEO Sam Palmisano (Nov 6, 2008 speech highlighting ‘Big Blue’s vision of a ‘Smart Planet’) </li></ul><ul><li>“ There will likely be 4 billion mobile phone subscribers by the end of this year … and 30 billion RF ID tags produced globally within two years.” </li></ul><ul><li>“ Sensors are being embedded across entire ecosystemd – supplychains, healthcare, network, cities … even natural systems like rivers.” </li></ul><ul><li>“ Very soon there will be 2 billion people on the internet. But in an instrumented world, systems and objects can now “speak” to one another, too. Think about the prospect of a trillion connected and intelligent things – cars, appliances, cameras, roadways, pipelines … even pharmaceuticals and livestock.” </li></ul><ul><li>IDTechEx Market Analyses (2008) </li></ul><ul><li>Item-level tag volume in 2015: 163 billion units, $5.3billion, 101% CAGR </li></ul><ul><li>Note this implies average sale price of 3ct/tag </li></ul><ul><li>RTLS (real time location systems) in 2017:$2.71billion; now ‘increasing sharply’ “Some of the largest companies in the world are now active in RTLS, … These companies include Mitsubishi, Cisco, IBM, Motorola and Microsoft.” </li></ul><ul><li>IDC report (2005) </li></ul><ul><li>“ As RFID evolves and incorporates such implementations as sensors …, the number of devices in circulation breaks into the trillions.” </li></ul>Gerwin Gelinck - RF ID, meer dan Hype?  
    9. 10. Smart packaging <ul><li>incorporating electronic functionalities on thin flexible foils enhancing </li></ul><ul><li>Safety, Quality & Authenticity of the packed product </li></ul>Gerwin Gelinck - RF ID, meer dan Hype?   Low power wireless sensors Flexible foils Smart packaging Program
    10. 11. Market opportunities: Smart packaging applications Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Food </li></ul><ul><li>Inefficient supply chains: $40 billion is lost each year </li></ul><ul><li>Product freshness and expiration: $48 billion in food is thrown away annually. </li></ul><ul><li>Meat and poultry recalled: 300 million pounds in the U.S. past fifteen years . </li></ul><ul><li>Pharma </li></ul><ul><li>10% of the drugs on the world wide market is counterfeit </li></ul><ul><li>Need for rapid and cost-effective recalls </li></ul><ul><li>Therapy non-compliance results in: </li></ul><ul><ul><li>125.000 Deaths per year in USA caused by non-compliance (Smith, 1989) </li></ul></ul><ul><ul><li>Yearly cost USA: 300Bln US$ (Medco Health Systems, 2005) </li></ul></ul><ul><li>(30 Billion packages global shipments 2007) </li></ul>
    11. 12. Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing of thin Si chips Printed transistors
    12. 13. Smart blister Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Embedding electronic monitoring and sensing functionality in blister lid foil/film </li></ul><ul><ul><li>Electronic registration push-out of pills by breaking tracks behind each blister </li></ul></ul><ul><li>Key component in a larger system </li></ul><ul><ul><li>Auto detection and communication via active RFID function. Data is read from blister via wireless NFC Link (13.56 MHz) </li></ul></ul><ul><li>Platform for extended features </li></ul>Pharmacist collects and reads blister in exchange for new blister. NFC Blister Blister
    13. 14. Smart blister – key component in a larger system Gerwin Gelinck - RF ID, meer dan Hype?   OtCM™ “Comfort-to-Know” Real Time Compliance Data measuring unit dose Influencing patient behavior Feedback loops (sms, call, Internet) Secured & Convenient data transfer Measuring Real Time Diagnostic Outcome Analysis of Compliance data and Diagnostic outcomes
    14. 15. Monitoring patient therapy compliance Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>125.000 Deaths per year in USA caused by non-compliance (Smith, 1989) </li></ul><ul><li>Yearly cost USA: 300Bln US$ (Medco Health Systems, 2005) </li></ul><ul><ul><li>Direct healthcare cost: 77Bln US$ (Cutting Edge Information, 2004)(wasted medication, re-test, re-hospitalization) </li></ul></ul><ul><ul><li>Indirect cost: 193Bln US$ (loss in productivity) </li></ul></ul><ul><li>A growing problem </li></ul><ul><ul><li>Growing population </li></ul></ul><ul><ul><li>Aging western population </li></ul></ul><ul><ul><li>Rising GDP in developing countries will increase health problems (e.g. diabetes, cholesterol) </li></ul></ul>Therapy non-compliance. If a patient doesn’t comply to the doctor’s or pharmacist instructions concerning medication usage : e.g. continuation, dosage or interval, we speak of: “Mal- or Non-Compliance”
    15. 16. Gerwin Gelinck - RF ID, meer dan Hype?   Challenges of smart blister <ul><li>Features: </li></ul><ul><li>Assembled </li></ul><ul><li>“ 3D”-system </li></ul><ul><li>High cost </li></ul><ul><li>Added to existing package, not compatible with R2R </li></ul>Holst Centre System in Foil <ul><li>Near Future: </li></ul><ul><li>Fully integrated </li></ul><ul><li>2D-System in Foil </li></ul><ul><li>Low cost, mass fabrication </li></ul><ul><li>Roll to Roll compatible </li></ul>The Holst approach e.g. StoraEnso Pharma DDSi
    16. 17. By monitoring patient therapy compliance <ul><li>Forgetting will become a distant memory </li></ul><ul><ul><li>your mobile phone will receive an e-mail alert in a matter of seconds. </li></ul></ul><ul><li>Healthcare costs are better spent </li></ul><ul><ul><li>Doctors can use this information to recommend lifestyle changes and treatments. </li></ul></ul><ul><ul><li>Pharmaceutical companies will also be able to engineer new, more effective medications that are targeted for each of us as individual patients. </li></ul></ul>Gerwin Gelinck - RF ID, meer dan Hype?  
    17. 18. Roadmap of smart packaging <ul><li>Smart blister. </li></ul><ul><ul><li>Developed jointly with DSM </li></ul></ul><ul><li>Future developments under consideration. </li></ul><ul><ul><li>From pharmaceuticals to nutraceuticals </li></ul></ul><ul><ul><li>Perishable food monitoring </li></ul></ul><ul><ul><li>Intelligent shopping </li></ul></ul><ul><li>Technically all this requires </li></ul><ul><ul><li>Advanced sensors </li></ul></ul><ul><ul><li>Power autonomy </li></ul></ul><ul><ul><li>Integration technologies on flexible foils </li></ul></ul><ul><ul><li>Market acceptance and cost-benefit sharing </li></ul></ul>Gerwin Gelinck - RF ID, meer dan Hype?  
    18. 19. Gerwin Gelinck - RF ID, meer dan Hype? Holst Centre From RF ID to RF sensors Smart Blister Enabling technologies Printing of thin Si chips Printed transistors
    19. 20. <ul><li>Conventional Silicon Conventional LCD High quality printing </li></ul><ul><li>$40 000/m 2 $200/m 2 $0.25/m 2 </li></ul><ul><li>X-Si a-Si/poly-Si Inks </li></ul><ul><li>Wafer glass plates R2R </li></ul><ul><li>32 nm 3  m >20  m </li></ul>Comparison of technology Gerwin Gelinck - RF ID, meer dan Hype?  
    20. 21. Foil characterization/handling Gerwin Gelinck - RF ID, meer dan Hype?   12 cm 35 cm 50 cm MD 16.1 TD 17.4 MD 15.4 TD 17.1 MD 18.1 TD 18.8 Reported by DuPont Teijin CTE is 18ppm/°C Index of refraction PEN foil Edge of web Centre Coefficient of thermal expansion MD TD 1 m Transversal Machine
    21. 22. <ul><li>R2R pick ‘n’ place process </li></ul><ul><li>mass chip placement of ultrathin chips </li></ul><ul><li>smart blister case </li></ul><ul><li>Goal: </li></ul><ul><li>chip: 1 x 1 mm, 15 µm thickness, 20 IO’s </li></ul><ul><li>process: R2R place/bond 10-50 chips/second </li></ul><ul><li>Principle: </li></ul><ul><li>combination of self-assembly of chips to place, then do backside contacting through foil </li></ul>“ Printing” of (ultrathin) Si dies Gerwin Gelinck - RF ID, meer dan Hype?  
    22. 23. Printing of RD ID Materials, processes, electronics Gerwin Gelinck - RF ID, meer dan Hype?   Printed circuitry is a multidisciplinary field and requires collaboration
    23. 24. Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Advantages of printing process </li></ul><ul><ul><li>Simple process and non-vacuum </li></ul></ul><ul><ul><li>Less expensive equipment </li></ul></ul><ul><ul><li>Size expandable </li></ul></ul><ul><ul><li>High productivity </li></ul></ul><ul><li>are well-placed when applications demand </li></ul><ul><ul><li>Large area </li></ul></ul><ul><ul><li>Mechanical flexibility </li></ul></ul><ul><ul><li>Low cost/area </li></ul></ul><ul><ul><li>… only moderate performance of ~ 1 cm 2 /Vs </li></ul></ul><ul><li>Two main application drivers </li></ul><ul><ul><li>Large area flexible displays </li></ul></ul><ul><ul><li>Low-cost electronic tags </li></ul></ul>Printed transistors
    24. 25. Circuit demonstrators <ul><li>Better materials and downscaling of technology leads to record-fast circuits </li></ul><ul><ul><li>Data rate compatible with Electronic Product Code </li></ul></ul><ul><ul><li>Plastic rectifiers working at 867 MHz </li></ul></ul>Gerwin Gelinck - RF ID, meer dan Hype?   ISSCC’08 0.8 kbit/s Plastic transponder ISSCC’09 1.5 kbit/s Plastic transponder 50 kbit/s Plastic transponder
    25. 26. Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>128 bit organic RFID at 13.56 MHz, >1300 organic transistors integrated, operating at 50 kHz </li></ul><ul><li>Based on pMOS </li></ul>Status
    26. 27. New semiconductors <ul><li>Organic semiconductors </li></ul><ul><ul><li>Printable n-types </li></ul></ul><ul><ul><li>Mobility of ~1 cm2/Vs achieved </li></ul></ul><ul><li>Metal oxide semiconductors </li></ul><ul><ul><li>Amorphous, Low temperature, transparent </li></ul></ul><ul><ul><li>High mobility achieved (> 10 cm2/Vs) </li></ul></ul>Gerwin Gelinck - RF ID, meer dan Hype?   Ring oscillators @ MHz frequency High-efficiency MHz rectification
    27. 28. Multi-year technical roadmap Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Step-by-step performance improvement </li></ul><ul><ul><li>New materials </li></ul></ul><ul><li>Step-by-step process simplification </li></ul><ul><ul><li>Carrier-less foil processes </li></ul></ul><ul><ul><li>From batch processes to linear processes, eventually roll-to-roll </li></ul></ul>Cost down Performance  =0.5 cm 2 /Vs  =5 cm 2 /Vs Litho + foil-on-carrier Litho + carrier-less foil Printed + carrier-less foil Roll-to-roll
    28. 29. Unique infrastructure Gerwin Gelinck - RF ID, meer dan Hype?   2008: R2R coating/print line R2R vacuum deposition line being specified now 2009: R2R lamination line 2009: maskless lithography tool 2010: R2R multilayer imprint line Inkjet printers 1x multi single nozzle printer (MicroFab) 1 nozzle at the time, the nozzle can easily be exchanged nozzle diameters ranging from 30 to 100µm 2 LEP and 2 PEDOT printers Spectra SX3 and Galaxy printheads (Fujifilm) nominal drop volume ranging from 30 to 80 pl max DoD frequency 5 kHz 128 (SX3) and 256 (Galaxy) nozzles 1x 4 printhead setup Galaxy or SX3 printheads specs according to the LEP and PEDOT printer, except there are 4 printheads in a row, so possibly 4 different inks
    29. 30. Linear deposition of pentacene from gas phase Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Linear showerhead deposits continuous layer on moving substrate </li></ul><ul><li>High quality (mobility) at high deposition speed </li></ul>500 µm²/s is roughly equivalent to 50 Å /s on a 4’’ substrate and 1m/min web speed 1000 µm²/s is roughly equivalent to 100 Å /s on a 4’’ substrate and 2m/min web speed
    30. 31. Patterning of OSC Gerwin Gelinck - RF ID, meer dan Hype?   <ul><li>Ink jet printing </li></ul><ul><ul><li>Decrease material consumption </li></ul></ul><ul><ul><li>High throughput compatible process </li></ul></ul><ul><ul><li>Ink optimization on viscosity, surface wetting </li></ul></ul> = 1.1 cm 2 /Vs 50 um 50 um
    31. 32. Gerwin Gelinck - RF ID, meer dan Hype?   Multi-year technical roadmap   2005 First HF rectifier 2006 Integrated HF rectifier 2007 64 bit HF tag @ acceptedEM field 2008 128 bit transponder and UHF rectifier 2009 25 kbit/s and Anti-collision 2010 Bi-directional communication 2011 UHF tag + Integrated Plastic NVM 2012-2015 EPC-like tag 2009 First OLED backplane 2010 Integration to display with OLED 2011 Outdoor-readable OLED display with oxide 2012-2015 AM sensor arrays (e.g. medical, Smart bandage,…)
    32. 33. Summary <ul><li>Perceived value of remote identification (RF ID) is low, remote sensing is the way forward. </li></ul><ul><li>At Holst Centre, we work with our industrial partners on </li></ul><ul><ul><li>wireless sensors on foil, communicating with your mobile phone. First application: smart blister </li></ul></ul><ul><ul><li>Enabling technologies </li></ul></ul><ul><ul><ul><li>Embedding thinned Si on plastic foil </li></ul></ul></ul><ul><ul><ul><li>Direct printing of thin film transistor circuits. First application of printed transistors will be flexible displays. </li></ul></ul></ul>Gerwin Gelinck - RF ID, meer dan Hype?  
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