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Layerwise - Jonas van Vaerenbergh
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Layerwise - Jonas van Vaerenbergh
Jul 11, 2011
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Transcript of "Layerwise - Jonas van Vaerenbergh"
1. Your FREEDOM in Additive Manufacturing
Agenda2 About LayerWise Metal Additive Manufacturing Applications Design tips Future outlook © LayerWise NV, all rights reserved
About LayerWise3 LayerWise was incorporated in 2008 as a spin-off from Who We Are K.U.Leuven-PMA Unique technological expertise in Metal Additive Manufacturing since 2001 Unique focus on developing new AM applications together with clients Increase your added value through advantages of Metal Additive Manufacturing © LayerWise NV, all rights reserved
LayerWise4 LayerWise NV Medical & Industrial R&D Dental prototypes technology engineering material series production software © LayerWise NV, all rights reserved ISO 9001 and ISO 13485 certified
Focus on production5 ProtoWise LayerWise NV PROTOTYPING guaranteed turn-around for prototyping parts Belgium PartWise Series from 1 up to 25.000 parts INDUSTRIAL ToolWise PRODUCTION Toolinserts out of hardened tool steel PARTS Co-Engineering CustomWise Customized medical products and implants MEDICAL (PATIENT SPECIFIC) DentWise PRODUCTION PARTS implant supported dental frameworks © LayerWise NV, all rights reserved
Metal Additive Manufacturing6 Principle Directly from 3D CAD Layer-wise production 3D components by successive connection of thin 2D layers © LayerWise NV, all rights reserved
Metal Additive Manufacturing8 Principle © LayerWise NV, all rights reserved
Metal Additive Manufacturing9 Materials: LayerWise Stainless steels: 316L, 17-4, 15-5 Bronze alloy Hardenable steel: 1.2709 Co-Cr Titanium (pure, Ti6Al4V, …) Inconel 718 Aluminium, Hastelloy Specifications Maximum build volume 250x250x200 mm 250x200x410 mm Density 100 % Typical part accuracy* ± 50 µm Typical surface roughness* # 5 µm Ra – 40 µm Rz Minimal wall thickness 0.200 mm Resolution 0.005 mm * dependent on part geometry # can be improved by LayerWise SILC treatment © LayerWise NV, all rights reserved CONFIDENTIAL
Add value10 cooling & heating enhance flow isolation weight reduction function integration © LayerWise NV, all rights reserved
Conformal cooling11 Benefits Conformal cooling channels Cycle time reduction (15 …. 60%) Improved quality of molded part no hot spots eliminate warpage eliminate internal stress Improved durability of mould Cost reduction © LayerWise NV, all rights reserved
Conformal cooling12 Integrated channels © LayerWise NV, all rights reserved
Conformal cooling13 Design DeNayer Hogeschool Complete surface cooling Discrete channels © LayerWise NV, all rights reserved
Conformal cooling14 380 mm, channel Ø 2 mm Long channels © LayerWise NV, all rights reserved
Orthopedic applications16 Hip Patient-specific joint prostheses Integration of defect-filling and load- Courtesy of Mobelife bearing scaffold Interfacing with standard components © LayerWise NV, all rights reserved
Bone scaffolds17 High resolution and accuracy Very good repeatability (size, strength, stiffness) Many unit-cells possible © LayerWise NV, all rights reserved
Cranial and maxillofacial applications18 Design & production Courtesy of OBL © LayerWise NV, all rights reserved
Conclusion19 High quality material Add value to you components Solution for heating, cooling, geometry problems © LayerWise NV, all rights reserved
Contact details20 LayerWise N.V. Kapeldreef 60 3001 Leuven Belgium tel: +32 16 29 84 20 fax: +32 16 29 83 19 www.layerwise.com email@example.com © LayerWise NV, all rights reserved