Your SlideShare is downloading. ×
0
GREENTHINK 2010 – MODULAR 2.0 <ul><li>Case Study: Using Modular to Build Green Employee Housing </li></ul>12.03.10
<ul><li>These aren’t Mobile Homes!!! </li></ul>Modular Construction – Employee Housing
<ul><li>My first experience with modular construction </li></ul><ul><li>SURPRISED – what I learned about modular construct...
<ul><li>Provide some history of the modular industry </li></ul><ul><ul><li>What does “modular construction” mean </li></ul...
<ul><li>Provide a “Case Study” of Club Commons II </li></ul><ul><ul><li>Project overview </li></ul></ul><ul><ul><li>Proces...
<ul><li>What does modular construction look like in the future? </li></ul>Goals for our Conversation
<ul><li>“ Modular housing” is not “Mobile housing” </li></ul><ul><li>Can be considered “Prefabricated” </li></ul><ul><li>T...
<ul><li>Started a century ago  </li></ul><ul><li>Sears and Roebuck Company </li></ul>Modular Construction – History
<ul><li>Post World War II boom </li></ul><ul><li>Late 1970, 80’s, & 90’s technology increased complexities and sizes </li>...
<ul><li>Today’s technology drives different markets, materials, and solutions </li></ul>Modular Construction – History
<ul><li>Manufacturing in a controlled environment </li></ul><ul><li>Process is designed with efficiency and quality in min...
<ul><li>Utilizes “lean process” techniques </li></ul>Modular Construction – Reality
<ul><li>Sustainability starts with the plant itself </li></ul><ul><ul><li>Wood cut to standard lengths reduce waste </li><...
<ul><li>Program was for “100” employee beds both seasonal and long term  </li></ul><ul><li>SkiCo sold to Related Westpac <...
<ul><li>Location was an obstacle and opportunity </li></ul>Club Commons II – Project History
<ul><li>Match existing Club Commons I </li></ul><ul><li>Two 3-story buildings – “x” sqft and “x” sqft </li></ul><ul><li>Si...
<ul><li>Building One – “x” seasonal employee beds </li></ul><ul><ul><li>“ X” 4-bedroom units </li></ul></ul>Club Commons I...
<ul><li>Building Two – “x: long term employee beds </li></ul><ul><ul><li>“ X” 1-bedroom units </li></ul></ul><ul><ul><li>“...
<ul><li>Deciding to go modular vs. traditional </li></ul><ul><li>Selecting a modular company as a partner </li></ul><ul><l...
<ul><li>Bringing on Subcontractors and Consultants early to assess the risks and assist in the design process </li></ul><u...
<ul><li>Assessing the modular partner’s sustainable standards </li></ul><ul><li>Selecting a LEED consultant for the team <...
<ul><li>Building the floor platform </li></ul><ul><li>Standing the walls </li></ul><ul><li>Finishing the interior – MEPF, ...
<ul><li>Finalizing the logistics, sequencing, and schedule </li></ul><ul><li>Planning the shipping and staging storage </l...
<ul><li>Box delivery to the site from staging area </li></ul><ul><li>Setting the boxes </li></ul><ul><li>Stitching the box...
<ul><li>Standing the roof </li></ul><ul><li>Connecting and installing the MEPF </li></ul><ul><li>Constructing the decks </...
<ul><li>Project duration of:  “x” days or 5 months </li></ul><ul><li>Project costs of:  $xxx per foot </li></ul><ul><li>Bu...
<ul><li>Fire protection </li></ul><ul><li>Hot Spots and icing issues </li></ul><ul><li>Recessed sprinkler heads </li></ul>...
<ul><li>Still primarily residential </li></ul><ul><li>Medical is seeing a resurgence </li></ul><ul><li>Schools are moving ...
<ul><li>Great Britain and northern Europe are leading the way </li></ul><ul><li>Constraints of land are drivers for off-si...
<ul><li>A history lesson in Modular Construction </li></ul><ul><ul><li>These are not Mobile Homes!! </li></ul></ul><ul><ul...
<ul><li>A “Case Study” of the Club Common II project </li></ul><ul><ul><li>Designing to be modular </li></ul></ul><ul><ul>...
<ul><li>Where is the industry heading? </li></ul><ul><ul><li>Attitudes and trends are changing in the US </li></ul></ul><u...
Questions?
Randell Johnson,  AIA, LEED AP <ul><li>(303) 710-1892 </li></ul><ul><li>[email_address] </li></ul><ul><li>www.neenan.com <...
Upcoming SlideShare
Loading in...5
×

Modular 2.0

906

Published on

Case Study: Using Modular to Build Green Employee Housing

0 Comments
1 Like
Statistics
Notes
  • Be the first to comment

No Downloads
Views
Total Views
906
On Slideshare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
17
Comments
0
Likes
1
Embeds 0
No embeds

No notes for slide

Transcript of "Modular 2.0"

  1. 1. GREENTHINK 2010 – MODULAR 2.0 <ul><li>Case Study: Using Modular to Build Green Employee Housing </li></ul>12.03.10
  2. 2. <ul><li>These aren’t Mobile Homes!!! </li></ul>Modular Construction – Employee Housing
  3. 3. <ul><li>My first experience with modular construction </li></ul><ul><li>SURPRISED – what I learned about modular construction </li></ul><ul><li>FASCINATED – by the process </li></ul><ul><li>EXCITED – by the results </li></ul>Modular Construction – Employee Housing
  4. 4. <ul><li>Provide some history of the modular industry </li></ul><ul><ul><li>What does “modular construction” mean </li></ul></ul><ul><ul><li>Where did this industry start </li></ul></ul>Goals for our Conversation
  5. 5. <ul><li>Provide a “Case Study” of Club Commons II </li></ul><ul><ul><li>Project overview </li></ul></ul><ul><ul><li>Process </li></ul></ul><ul><ul><li>Lessons learned </li></ul></ul>Goals for our Conversation
  6. 6. <ul><li>What does modular construction look like in the future? </li></ul>Goals for our Conversation
  7. 7. <ul><li>“ Modular housing” is not “Mobile housing” </li></ul><ul><li>Can be considered “Prefabricated” </li></ul><ul><li>Today’s modular is much different than it has been in the past </li></ul>Modular Construction – Perceptions
  8. 8. <ul><li>Started a century ago </li></ul><ul><li>Sears and Roebuck Company </li></ul>Modular Construction – History
  9. 9. <ul><li>Post World War II boom </li></ul><ul><li>Late 1970, 80’s, & 90’s technology increased complexities and sizes </li></ul>Modular Construction – History
  10. 10. <ul><li>Today’s technology drives different markets, materials, and solutions </li></ul>Modular Construction – History
  11. 11. <ul><li>Manufacturing in a controlled environment </li></ul><ul><li>Process is designed with efficiency and quality in mind </li></ul>Modular Construction – Reality
  12. 12. <ul><li>Utilizes “lean process” techniques </li></ul>Modular Construction – Reality
  13. 13. <ul><li>Sustainability starts with the plant itself </li></ul><ul><ul><li>Wood cut to standard lengths reduce waste </li></ul></ul><ul><ul><li>Any wood waste is passed down the line for alternative uses </li></ul></ul><ul><ul><li>Full recycling program for all materials </li></ul></ul><ul><ul><li>Plant standard reduce material waste </li></ul></ul>Modular Construction – Reality
  14. 14. <ul><li>Program was for “100” employee beds both seasonal and long term </li></ul><ul><li>SkiCo sold to Related Westpac </li></ul>Club Commons II – Project History
  15. 15. <ul><li>Location was an obstacle and opportunity </li></ul>Club Commons II – Project History
  16. 16. <ul><li>Match existing Club Commons I </li></ul><ul><li>Two 3-story buildings – “x” sqft and “x” sqft </li></ul><ul><li>Site area – “x” acres </li></ul>Club Commons II – Project Program
  17. 17. <ul><li>Building One – “x” seasonal employee beds </li></ul><ul><ul><li>“ X” 4-bedroom units </li></ul></ul>Club Commons II – Project Program
  18. 18. <ul><li>Building Two – “x: long term employee beds </li></ul><ul><ul><li>“ X” 1-bedroom units </li></ul></ul><ul><ul><li>“ X” 2-bedroom units </li></ul></ul><ul><ul><li>“ X” 3-bedroom units </li></ul></ul>Club Commons II – Project Program
  19. 19. <ul><li>Deciding to go modular vs. traditional </li></ul><ul><li>Selecting a modular company as a partner </li></ul><ul><li>Reviewing the existing plans for adaptation </li></ul><ul><li>Redesigning within the constraints of the modular plan </li></ul>Club Commons II – Designing Modular
  20. 20. <ul><li>Bringing on Subcontractors and Consultants early to assess the risks and assist in the design process </li></ul><ul><li>Planning the design process to interact with the construction process </li></ul><ul><li>Looking for gaps in responsibilities and scope </li></ul><ul><li>Innovating every step of the way </li></ul>Club Commons II – Coordinating Modular
  21. 21. <ul><li>Assessing the modular partner’s sustainable standards </li></ul><ul><li>Selecting a LEED consultant for the team </li></ul><ul><li>Reviewing an early LEED checklist to understand which points we were going to go after </li></ul><ul><li>Submitting our final LEED Silver checklist </li></ul>Club Commons II – Greening the Project
  22. 22. <ul><li>Building the floor platform </li></ul><ul><li>Standing the walls </li></ul><ul><li>Finishing the interior – MEPF, drywall, trim, paint, fixtures </li></ul><ul><li>Finishing the exterior – building wrap, windows, cladding </li></ul><ul><li>Trusses and roof </li></ul><ul><li>Staging and wrapping for ship </li></ul>Club Commons II – Factory Construction
  23. 23. <ul><li>Finalizing the logistics, sequencing, and schedule </li></ul><ul><li>Planning the shipping and staging storage </li></ul><ul><li>Constructing the site and utilities </li></ul><ul><li>Construction of foundation and crawlspace </li></ul>Club Commons II Building Modular – Site Activities
  24. 24. <ul><li>Box delivery to the site from staging area </li></ul><ul><li>Setting the boxes </li></ul><ul><li>Stitching the boxes together </li></ul><ul><li>Total of “x” boxes </li></ul><ul><li>Set “x” boxes per day for a total of “x” set days </li></ul>Club Commons II – The Set and Stitch
  25. 25. <ul><li>Standing the roof </li></ul><ul><li>Connecting and installing the MEPF </li></ul><ul><li>Constructing the decks </li></ul><ul><li>Building the stairwells and storage buildings </li></ul><ul><li>Finishing the interior </li></ul><ul><li>Finishing the exterior cladding </li></ul><ul><li>Finalize the site and landscaping </li></ul>Club Commons II – The On-site Construction
  26. 26. <ul><li>Project duration of: “x” days or 5 months </li></ul><ul><li>Project costs of: $xxx per foot </li></ul><ul><li>Building 1 = xxxxx sqft </li></ul><ul><li>Building 2 - xxxxx sqft </li></ul>Club Commons II – The Verdict
  27. 27. <ul><li>Fire protection </li></ul><ul><li>Hot Spots and icing issues </li></ul><ul><li>Recessed sprinkler heads </li></ul>Club Commons II – Lessons Learned
  28. 28. <ul><li>Still primarily residential </li></ul><ul><li>Medical is seeing a resurgence </li></ul><ul><li>Schools are moving beyond the Williams Scotsman </li></ul><ul><li>Lagging behind Europe and Japan in innovation and use </li></ul>The Modular Industry – Where is it Going Nationally?
  29. 29. <ul><li>Great Britain and northern Europe are leading the way </li></ul><ul><li>Constraints of land are drivers for off-site construction </li></ul><ul><li>More diversified in the markets that utilize modular construction </li></ul><ul><li>Commercial and industrial </li></ul><ul><li>Medical </li></ul><ul><li>Schools </li></ul><ul><li>Residential </li></ul>The Modular Industry International Trends
  30. 30. <ul><li>A history lesson in Modular Construction </li></ul><ul><ul><li>These are not Mobile Homes!! </li></ul></ul><ul><ul><li>The industry is over 100 years old </li></ul></ul><ul><ul><li>Technology is driving the industry to more diversification and innovation then ever before </li></ul></ul><ul><ul><li>Need to look beyond the box and beyond our borders for the future </li></ul></ul>Summary
  31. 31. <ul><li>A “Case Study” of the Club Common II project </li></ul><ul><ul><li>Designing to be modular </li></ul></ul><ul><ul><li>Coordinating the process </li></ul></ul><ul><ul><li>Utilizing sustainable products and processes </li></ul></ul><ul><ul><li>Manufacturing for quality </li></ul></ul><ul><ul><li>Combining off-site and on-site construction for a successful project </li></ul></ul>Summary
  32. 32. <ul><li>Where is the industry heading? </li></ul><ul><ul><li>Attitudes and trends are changing in the US </li></ul></ul><ul><ul><li>The economy and public are demanding new ideas </li></ul></ul><ul><ul><li>Need to look globally for the thought leaders in the modular industry </li></ul></ul>Summary
  33. 33. Questions?
  34. 34. Randell Johnson, AIA, LEED AP <ul><li>(303) 710-1892 </li></ul><ul><li>[email_address] </li></ul><ul><li>www.neenan.com </li></ul>
  1. A particular slide catching your eye?

    Clipping is a handy way to collect important slides you want to go back to later.

×