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BACKGROUND 
•ICH established in 1990 as joint industry/ 
regulatory project to improve through 
harmonization the efficiency of the process for 
developing and registering new medicinal 
products 
•The Fourth International Conference on 
Harmonization (ICH 4), Brussels, 1997 marks 
the completion of the first phase 
•It was agreed that the second phase of 
harmonization continue to ensure the future 
activities of ICH
Pharmaceutical Quality System 
The Regulatory 
Quality System 
Quality by Design 
(Pharmaceutical 
Development) 
Quality Risk 
Management 
Quality 
Systems 
Existing GMP’s 
Quality 
Systems 
(Q10) 
For companies with : 
1. Good design and 
control strategies 
2. Good Risk 
Management strategies 
3. Good Quality Systems 
Quality Risk 
Management 
(Q9) 
Quality 
by Design 
(Q8) 
Reduced regulatory 
burden: 
• Reduction of 
submissions on 
changes/variations 
• Inspection of quality 
systems
Q8– an opportunity for change 
Traditional Future 
Empirical 
Data Driven 
Retrospective 
“Test to document 
quality” 
Acceptance criteria 
based on limited batch 
data 
Variability not understood 
and avoided 
Q8 
Systematic 
Knowledge driven 
Prospective 
Science and Risk based 
Acceptance criteria 
based on patient needs 
Variability explored and 
understood (Design 
Space)
TABLE CONTENTS 
1. Introduction 
1.1 Objective 
2. Pharmaceutical Development 
2.1 Components of Drug Product 
2.1.1 Drug Substance 
2.1.2 Excipients 
2.2 Drug Product 
2.2.1Formulation Development 
2.2.2 Overages 
2.2.3 Physiochemical and Biological Properties 
2.3 Manufacturing Process Development 
2.4 Container Closure System 
2.5 Microbial Attributes 
2.6 Compatibility
The Pharmaceutical Development 
section provides an opportunity to 
present the knowledge gained 
through the application of scientific 
approaches and quality risk 
management to the development of 
a product and its manufacturing 
process. 
I 
N 
T 
R 
O 
D 
U 
C 
T 
I 
O 
N
OBJECTIVE 
This guideline describes the suggested contents 
for the 3.2.P.2 (Pharmaceutical Development) 
section of a regulatory submission in the ICH 
M4 Common Technical Document (CTD) 
format.
P 
H 
A 
R 
M 
A 
C 
E 
U 
T 
I 
C 
A 
L 
DEVELOPMENT 
The aim of pharmaceutical 
development is to design a quality 
product and its manufacturing process 
to consistently deliver the intended 
performance of the product. 
The information and knowledge 
gained from pharmaceutical 
development studies and 
manufacturing experience provide 
scientific understanding to support the 
establishment of the design space, 
specifications, and manufacturing 
controls.
COMPONENTS 
OF 
DRUG PODUCT 
2.1.1 
DRUGSUBSTANCES 
2.1.2 
EXCIPIENTS
DRUG SUBSTANCES 
“The physicochemical and biological properties of the 
drug substance that can influence the performance of the 
drug product and its manufacturability.” 
Examples of physicochemical and biological properties 
that 
might need to be examined include 
•Solubility, 
•Water content, 
•Particle size, 
•Crystal properties, 
•Biological activity, 
•Permeability.
EXCIPIENTS 
The excipients chosen, their concentration, and the 
characteristics that can influence the drug product 
performance or manufacturability should be discussed 
relative to the respective function of each excipients. 
The compatibility of the drug substance with excipients 
should be evaluated. For products that contain more than 
one drug substance, the compatibility of the drug 
substances with each other should also be evaluated.
DRUG PODUCT 
2.2.1 
FORMULATION 
DEVELOPMENT 
2.2.2 
OVERAGES 
2.2.3 
PHYSIOCHEMICAL 
& BIOLOGICAL 
PROPERTIES
FORMULATION DEVELOPMENT 
A summary should be provided describing the development 
of the formulation, including identification of those attributes 
that are critical to the quality of the drug product and also 
highlight the evolution of the formulation design from initial 
concept up to the final design. 
Information from comparative in vitro studies (e.g., 
dissolution) or comparative in vivo studies (e.g., BE) that links 
clinical formulations to the proposed commercial formulation. 
A successful correlation can assist in the selection of 
appropriate dissolution acceptance criteria, and can potentially 
reduce the need for further bioequivalence studies following 
changes to the product or its manufacturing process.
OVERAGES 
Overages in the manufacture of the drug product, whether 
they appear in the final formulated product or not, should 
be justified considering the safety and efficacy 
of the product. 
Information should be provided on the 
1) Amount of overage, 
2) Reason for the overage (e.g., to compensate for 
expected and documented manufacturing losses), 
3) Justification for the amount of overage.
PHYSIOCHEMICAL & BIOLOGICAL 
PROPERTIES 
The physicochemical and biological properties relevant 
to the safety, performance or manufacturability of the drug 
product should be identified and discussed. 
This includes the physiological implications of drug 
substance and formulation attributes.
M 
A 
N 
U 
F 
A 
C 
T 
U 
R 
I 
N 
G 
PROCESS 
DEVELOPMENT 
Important consideration to critical 
formulation attributes, together with the 
available manufacturing process options, 
in order to address the selection of the 
manufacturing process and confirm the 
appropriateness of the components. 
Appropriateness of the equipment used 
for the intended products should be 
discussed. 
The manufacturing process 
development programme or process 
improvement programme should identify 
any critical process parameters that 
should be monitored or controlled (e.g., 
granulation end point) to ensure that the 
product is of the desired quality.
C 
O 
N 
T 
A 
I 
N 
E 
R 
CLOSURE 
SYSTEM 
The choice for selection of the 
container closure system for the 
commercial product should be 
discussed. 
The choice of materials for primary 
packaging and secondary packaging 
should be justified. 
A possible interaction between 
product and container or label should 
be considered.
M 
I 
C 
R 
O 
B 
I 
O 
L 
O 
G 
I 
C 
A 
L 
ATTRIBUTES 
The selection and effectiveness of 
preservative systems in products 
containing antimicrobial preservative or 
the antimicrobial effectiveness of products 
that are inherently antimicrobial. 
 For sterile products, the integrity of the 
container closure system as it relates to 
preventing microbial contamination. 
The lowest specified concentration of 
antimicrobial preservative should be 
justified in terms of efficacy and safety, 
such that the minimum concentration of 
preservative that gives the required level 
of efficacy throughout the intended shelf 
life of the product is used.
C 
O 
M 
P 
A 
T 
I 
B 
I 
L 
I 
T 
Y 
The compatibility of the drug product 
with reconstitution diluents (e.g., 
precipitation, stability) should be 
addressed to provide appropriate and 
supportive information for 
the labeling.
DEVELOPMENT PARADIGM – 
Target 
Product 
Profile 
Product/ 
Process 
Dev. 
Product/ 
Process 
Design 
Space 
Control 
Strategy 
Define 
product 
intended 
use & 
quality 
targets (wrt 
efficacy & 
safety) 
Incorporate 
prior 
knowledge, 
Risk 
Assessment, 
DoE and PAT 
to create New 
Scientific 
Knowledge, 
Through hypothesis 
testing, create 
scientific 
understanding of 
product and process. 
Identify ’critical to 
quality attributes’ and 
establish multi-variate 
”Design Space” that 
assures Quality 
Define control 
strategy based 
on Quality Risk 
Mgmt & Design 
Space leading 
to control of 
quality relevant 
to safety and 
efficacy. 
QUALITY BY DESIGN
1. TARGET 
PRODUCT 
PROFILE 
2. CRITICAL 
QUALITY 
ATTRIBUTES 
3. LINK 
MAs AND PPs 
TO CQAS 
4. ESTABLISH 
DESIGN 
SPACE 
5. ESTABLISH 
CONTROL 
STRATEGY 
6. PRODUCT 
LIFECYCLE 
MNGMNT
“It is relative amount of drug from an administered 
dosage form which enters the systemic circulation and 
rate at which the drug appears in the systemic 
circulation. The extent and rate at which its active 
moiety is delivered from pharmaceutical form and 
becomes available in the systemic circulation.”
May have a drug with very low bioavailability . Dosage form 
or drug may not dissolve readily . Drug may not be readily 
pass across biological membranes (i.e. be absorbed) . Drug 
may be extensively metabolized during absorption process 
(first-pass, gut wall, liver) . Important component of overall 
variability i.e. Variable bioavailability may produce variable 
exposure.
“Pharmaceutical Equivalents contain the same amount 
of the same active substance in the same dosage form 
meet the same or comparable standards intended to be 
administered by the same route Pharmaceutical 
equivalence by itself does not necessarily imply 
therapeutic equivalence.”
“Two products are bioequivalent if they are pharmaceutically 
equivalent bioavailabilities (both rate and extent) after 
administration in the same molar dose are similar to such a 
degree that their effects can be expected to be essentially the 
same.” 
“Therapeutic equivalence Two products are therapeutically 
equivalent if pharmaceutically equivalent their effects, with 
respect to both efficacy and safety, will be essentially the same 
as derived from appropriate studies bioequivalence studies 
pharmacodynamic studies clinical studies in vitro studies”

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ICH Q8 " PHARMACEUTICAL DEVELOPMENT"

  • 1.
  • 2. BACKGROUND •ICH established in 1990 as joint industry/ regulatory project to improve through harmonization the efficiency of the process for developing and registering new medicinal products •The Fourth International Conference on Harmonization (ICH 4), Brussels, 1997 marks the completion of the first phase •It was agreed that the second phase of harmonization continue to ensure the future activities of ICH
  • 3.
  • 4. Pharmaceutical Quality System The Regulatory Quality System Quality by Design (Pharmaceutical Development) Quality Risk Management Quality Systems Existing GMP’s Quality Systems (Q10) For companies with : 1. Good design and control strategies 2. Good Risk Management strategies 3. Good Quality Systems Quality Risk Management (Q9) Quality by Design (Q8) Reduced regulatory burden: • Reduction of submissions on changes/variations • Inspection of quality systems
  • 5.
  • 6. Q8– an opportunity for change Traditional Future Empirical Data Driven Retrospective “Test to document quality” Acceptance criteria based on limited batch data Variability not understood and avoided Q8 Systematic Knowledge driven Prospective Science and Risk based Acceptance criteria based on patient needs Variability explored and understood (Design Space)
  • 7.
  • 8. TABLE CONTENTS 1. Introduction 1.1 Objective 2. Pharmaceutical Development 2.1 Components of Drug Product 2.1.1 Drug Substance 2.1.2 Excipients 2.2 Drug Product 2.2.1Formulation Development 2.2.2 Overages 2.2.3 Physiochemical and Biological Properties 2.3 Manufacturing Process Development 2.4 Container Closure System 2.5 Microbial Attributes 2.6 Compatibility
  • 9. The Pharmaceutical Development section provides an opportunity to present the knowledge gained through the application of scientific approaches and quality risk management to the development of a product and its manufacturing process. I N T R O D U C T I O N
  • 10. OBJECTIVE This guideline describes the suggested contents for the 3.2.P.2 (Pharmaceutical Development) section of a regulatory submission in the ICH M4 Common Technical Document (CTD) format.
  • 11. P H A R M A C E U T I C A L DEVELOPMENT The aim of pharmaceutical development is to design a quality product and its manufacturing process to consistently deliver the intended performance of the product. The information and knowledge gained from pharmaceutical development studies and manufacturing experience provide scientific understanding to support the establishment of the design space, specifications, and manufacturing controls.
  • 12. COMPONENTS OF DRUG PODUCT 2.1.1 DRUGSUBSTANCES 2.1.2 EXCIPIENTS
  • 13. DRUG SUBSTANCES “The physicochemical and biological properties of the drug substance that can influence the performance of the drug product and its manufacturability.” Examples of physicochemical and biological properties that might need to be examined include •Solubility, •Water content, •Particle size, •Crystal properties, •Biological activity, •Permeability.
  • 14. EXCIPIENTS The excipients chosen, their concentration, and the characteristics that can influence the drug product performance or manufacturability should be discussed relative to the respective function of each excipients. The compatibility of the drug substance with excipients should be evaluated. For products that contain more than one drug substance, the compatibility of the drug substances with each other should also be evaluated.
  • 15. DRUG PODUCT 2.2.1 FORMULATION DEVELOPMENT 2.2.2 OVERAGES 2.2.3 PHYSIOCHEMICAL & BIOLOGICAL PROPERTIES
  • 16. FORMULATION DEVELOPMENT A summary should be provided describing the development of the formulation, including identification of those attributes that are critical to the quality of the drug product and also highlight the evolution of the formulation design from initial concept up to the final design. Information from comparative in vitro studies (e.g., dissolution) or comparative in vivo studies (e.g., BE) that links clinical formulations to the proposed commercial formulation. A successful correlation can assist in the selection of appropriate dissolution acceptance criteria, and can potentially reduce the need for further bioequivalence studies following changes to the product or its manufacturing process.
  • 17. OVERAGES Overages in the manufacture of the drug product, whether they appear in the final formulated product or not, should be justified considering the safety and efficacy of the product. Information should be provided on the 1) Amount of overage, 2) Reason for the overage (e.g., to compensate for expected and documented manufacturing losses), 3) Justification for the amount of overage.
  • 18. PHYSIOCHEMICAL & BIOLOGICAL PROPERTIES The physicochemical and biological properties relevant to the safety, performance or manufacturability of the drug product should be identified and discussed. This includes the physiological implications of drug substance and formulation attributes.
  • 19. M A N U F A C T U R I N G PROCESS DEVELOPMENT Important consideration to critical formulation attributes, together with the available manufacturing process options, in order to address the selection of the manufacturing process and confirm the appropriateness of the components. Appropriateness of the equipment used for the intended products should be discussed. The manufacturing process development programme or process improvement programme should identify any critical process parameters that should be monitored or controlled (e.g., granulation end point) to ensure that the product is of the desired quality.
  • 20. C O N T A I N E R CLOSURE SYSTEM The choice for selection of the container closure system for the commercial product should be discussed. The choice of materials for primary packaging and secondary packaging should be justified. A possible interaction between product and container or label should be considered.
  • 21. M I C R O B I O L O G I C A L ATTRIBUTES The selection and effectiveness of preservative systems in products containing antimicrobial preservative or the antimicrobial effectiveness of products that are inherently antimicrobial.  For sterile products, the integrity of the container closure system as it relates to preventing microbial contamination. The lowest specified concentration of antimicrobial preservative should be justified in terms of efficacy and safety, such that the minimum concentration of preservative that gives the required level of efficacy throughout the intended shelf life of the product is used.
  • 22. C O M P A T I B I L I T Y The compatibility of the drug product with reconstitution diluents (e.g., precipitation, stability) should be addressed to provide appropriate and supportive information for the labeling.
  • 23. DEVELOPMENT PARADIGM – Target Product Profile Product/ Process Dev. Product/ Process Design Space Control Strategy Define product intended use & quality targets (wrt efficacy & safety) Incorporate prior knowledge, Risk Assessment, DoE and PAT to create New Scientific Knowledge, Through hypothesis testing, create scientific understanding of product and process. Identify ’critical to quality attributes’ and establish multi-variate ”Design Space” that assures Quality Define control strategy based on Quality Risk Mgmt & Design Space leading to control of quality relevant to safety and efficacy. QUALITY BY DESIGN
  • 24. 1. TARGET PRODUCT PROFILE 2. CRITICAL QUALITY ATTRIBUTES 3. LINK MAs AND PPs TO CQAS 4. ESTABLISH DESIGN SPACE 5. ESTABLISH CONTROL STRATEGY 6. PRODUCT LIFECYCLE MNGMNT
  • 25. “It is relative amount of drug from an administered dosage form which enters the systemic circulation and rate at which the drug appears in the systemic circulation. The extent and rate at which its active moiety is delivered from pharmaceutical form and becomes available in the systemic circulation.”
  • 26. May have a drug with very low bioavailability . Dosage form or drug may not dissolve readily . Drug may not be readily pass across biological membranes (i.e. be absorbed) . Drug may be extensively metabolized during absorption process (first-pass, gut wall, liver) . Important component of overall variability i.e. Variable bioavailability may produce variable exposure.
  • 27. “Pharmaceutical Equivalents contain the same amount of the same active substance in the same dosage form meet the same or comparable standards intended to be administered by the same route Pharmaceutical equivalence by itself does not necessarily imply therapeutic equivalence.”
  • 28. “Two products are bioequivalent if they are pharmaceutically equivalent bioavailabilities (both rate and extent) after administration in the same molar dose are similar to such a degree that their effects can be expected to be essentially the same.” “Therapeutic equivalence Two products are therapeutically equivalent if pharmaceutically equivalent their effects, with respect to both efficacy and safety, will be essentially the same as derived from appropriate studies bioequivalence studies pharmacodynamic studies clinical studies in vitro studies”