Syed ibrahim dilawer portfolio.

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This is my design portfolio and it is my hope that this will allow you to better assess how my skills can be applied to your company. …

This is my design portfolio and it is my hope that this will allow you to better assess how my skills can be applied to your company.
I would be happy to talk in more detail and can be reached on Email:ibrahim_dilawer@yahoo.com or phone:+44(0)755-027-9908

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  • 1. Mechanical Engineering Design Portfolio Syed Ibrahim Dilawer((B.E) Mechanical, (M.S) Manufacturing Management, (M.B.A) Production Management)
  • 2. INDEX Mechanical Projects:- Welcome, and thank you for taking theAnalysis and design of Epicyclic Gear Trains time to view my portfolio. Designing SAE BAJA (ATV) The Goal of this portfolio is to give Gear Box Design V10 Engine Design you a deeper insight into myMachine Design Components experiences and skills I have gained over my recent history. Fuel Ejector Open Differential Universal Coupling It is my hope that this will allow you Connecting Rod Plumber Block to better assess how my skills can be Steam Engine Crosshead applied to your company. Industrial Projects:- Convertible Table Gym Bench Press I would be happy to talk in more detail Computer Table and can be reached using the contact Miscellaneous information at the bottom of this page. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 3. ABOUT MEQuality focused Mechanical engineer offering a broad knowledge of design and Manufacturing processes, passionate about designing andQA/QC, proficient in CAD modeling and Drafting with 1 year experience in designing gears in Solid works as a research assistant at MJCETand 8 months experience as a mechanical QA/QC Engineer. Demonstrated ability to work as a team in multiple deadline bound projects. I amdriven by the desire to gain knowledge and work hard to achieve the desired goals. Completed B.E in Mechanical, M.S in ManufacturingManagement(Merit) and pursuing M.B.A in Production Management. Available for relocationObjective: Seeking for the position as a Manufacturing Design Engineer within an organization that progresses dynamically and provides mean opportunity to enhance my skills and update my knowledge. Core Competencies 1 year experience in designing in solid works as a research assistant at MJCET. 8 months experience as a MECHANICAL QA/QC Engineer at HYFAB Ltd Proficient in the use of Solid works, Auto Cad, Solid Edge, Catia, Arena, FEA and Drafting Techniques. Proficient Knowledge of manufacturing processes and Technologies. Completed the following Courses:-  SIX SIGMA: Green Belt  ISO 9001-2008 Lead Auditor  CSWIP 3.1  BGAS Level 2  ASNT-NDT- L-2 (MT, PT, RT, UT)  Process Piping Course  HVAC Education and Qualifications 2014 VMU University, India (M.B.A Production Management-expected)Principal modules: Manufacturing Total Quality Management (TQM), Project Management (PM), Management Information System (MIS), Production and Materials Management (PMM), Resource Management (R.M). 2011 University of Bradford, UK (M.S Manufacturing Management Engineering,2:1)Principal modules: Manufacturing Planning and Control (78%), Managing Knowledge in Organizations (78%), Risk Management (71%), Six Sigma for Business Excellence (69%), Advance Manufacturing Technology (70%), Aerospace Manufacturing Management (73%).
  • 4. Project: “Development of performance measurement tool for automotive green supply chain” Developed an excellent knowledge of key concepts in supply chain, risk management, knowledge management, manufacturing planning and the manufacturing operations and techniques 2010 Osmania University, India (B.E Mechanical Engineering, 2:1)Principal modules: CAD/CAM, CAD Lab(Solid works, Solid edge, Catia), FEA(finite element analysis), Design of Machine elements, Engineering Drawing, Machine Drawing, Production Drawing, Product Design and Process Planning, Manufacturing Processes, Mechanics of Materials, Automotive Engineering.Final year Project: “Modeling and Analysis of Epicyclic Gear Trains” using Solid works and Ansys. Role: I was involved in designing and detailing of the individual parts of epicyclic gear train in Solid Works software, also calculating loads on gears, giving presentation to tutors to describe the project and regular meetings with the team members to apply different techniques to solve the issues regarding the development of the model. Result: Successful Development and analysis of the epicyclic gear trains. Achieved „A‟ grade in the project Developed an excellent knowledge on designing and analysing different components using solid works Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908 INTERESTS, ACTIVITIES and ACHIEVEMENTS  I like making 3d models in solid works; won 1st prize in Solid works modelling competition in Adsophos 2009 in(MJCET, Osmania University).  President of the Club Mechanix in MJCET; Organized and Coordineted events of design and analysis using SolidWorks.  Organized and Coordinated two events of EWB Hyderabad chapter in MJCET.  Co-ordinated two events in national level Adsophus 2008 in (MJCET, Osmania University).  Team Lead of Advance Manufacturing Technology Group (College of Engineering, Bradford University).  I like to Sketch in my free time, 8 of my sketches were published in Bradford University newspaper and were also displayed in ART Exhibition in Bradford.  I also love photography and editing photos, two of my photos were selected and displayed in the Gallery 2 exhibition in Bradford and also won 1st prize in state level Picasa painting competition. Work Experience Mechanical QA/QC Engineer at HYFAB Industries Overseeing and conducting the QA/QC activities which included  Studying the engineering drawings and developing new drawings  (ITP‟s) Inspection and test plan, Quality management procedure review  Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material handling, heat number transfer, Fit-up, welding activities, PWHT of welded joints, hardness test, PMI, reinforced pad test.
  • 5.  Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material handling, heat number transfer, Fit-up, welding activities, Post weld heat treatment (PWHT) of welding joints, hardness test, PMI (Positive material identification), reinforced pad test, Orientation and Flush grinding of orifice flanges. Graduate Student Researcher at University Of Bradford  Research Projects included Sustainability Analysis, Performance Measurement, Supply chain Management and developing a Performance Measuring Tool specific to Green Supply Chain in the Automotive Industry. Research Assistant at MJCET  Assisted in the project of Designing and Analysis of Gear Trains; modelled gears in solid works, conducted stress analysis, Conducted load calculations on internal and external gears.  Conducted modelling of different components.  Helped in developing detailed drawings of various components. Former member of SAE-BAJA 2010 - TEAM MJCET  Fostered support in the form of designing components of an All-Terrain Vehicle – BAJA using SolidWorks, testing and fabricating it by conforming to the regulations for SAE BAJA 2010, national-level competition, for Team MJCET 2010. VOLUNTEERING Volunteering work in UK Online Training Centre in Manchester. Hyderabad Charity Fair. Ecoversity in University of Bradford. PROFESSIONAL AFFILIATIONS Member: Institute of Mechanical Engineers (IMechE). Former member: Society of Mechanical Engineers – India, Engineers without borders. Former Member of SAE BAJA-MJCET Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 6. Design and Analysis of Epicyclic Gear TrainsProject Title:-Design and Analysis of Compound Epicyclic Gear TrainsAim:-To Design Model and Analyze by Varying different Variables for a particular model for compound epicyclicgear train(with all its components) taken from a real model so that the gears will not fail for a particularpower input and material.Approach:-  First all the dimensions of the Gears (i.e. sun, planet and annulus), shafts( input and output power shaft), keys, Gear arms, keyways etc are calculated.  In Designing we also calculate all the loads on all the Gears and eventually on the complete Gear Train which included dynamic, Static and Wear tooth loads manually.  Designing Also included selection of the material for the Gears.  The Modeling in the project was carried on Solidworks and analysis on Cosmos Solid works and Ansys.  The manufacturing processes of the different components were also determined.  The Loads are calculated by varying the modules of the gears.  Power acting on the compound epicyclic gear trains is also varied and graphs are plotted to see the load behavior.  The plotted graphs can be used to verify the compound epicyclic gear train model for different favorable conditions. This was developed as a chart which shows all the favourable conditions for different set of specific gear trains.  Manufacturing process of components were also determined. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 7. Steps to Draw a Gear:-  First the pitch circle, addendum circle, dedendum circle and root circle are drawn.  Center lines are drawn and a point is located on the pitch circle. The distance of the point gives the tooth thickness.  The point on the pitch circle is joined to the center of the circle by a line. A vertical line also passes through the same point. A line of 200 with the vertical is also drawn; this indicates the pressure angle.  All the unnecessary lines are trimmed to form half shape of the tooth profile. By using a spline curve the tooth profile is formed  Fillets at the radius of the tooth and the tip of the tooth are given.  The wire frame model of half tooth profile is mirrored with respect to the vertical axis.  Deleting and trimming all the unnecessary lines, circles and other entities; leaving only the tooth profile and base circle. Give the command “circular pattern”.  As the result of previous step we get the wire frame model of the gear.  Give the command “extrude Boss/Base”. The command prompts to give the width of the gear. Enter the value. We get the required model of the gear.Analysis:- Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 8.  By taking a particular material for the gear and by varying its module, power input etc, the different loads (tangential, dynamic, static and wear tooth loads) were determined for all the gears(sun, planet and annulus) in the epicyclic gear train.  This was again done for various materials and all the different values were determined.  These values were them plotted into graphs and the results were analyzed.  A complete chart was created by which any gear with its preferable conditions could be selected by analyzing all the variables.  Simultaniously a saperate analysis on Ansys was also carried out The above image shows the The image shows different loads acting in The above image shows the section of sectional vies of the epicyclic different modules of gears with particular power two gears train gear train input and a particular material.Results:-.The Complete Design with all the specifications of the gears were determined, all the loads were alsocalculated. A complete working Model was developed in Solidworks CAD software with all itsspecifications. Analysis of the epicyclic Gear Train was successfully completed with all its results collectedand presented in the form of charts. The stresses were also calculated with the help of Ansys. Themanufacturing process of different components were also determined.The loads with respect to the module, material and power could be seen from the graphs and a completechart was created by which any gear with its preferable conditions could be selected by analyzing all thevariables affecting it. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 9. Designing SAE-BAJA (All-Terrain Vehicle)Project Title:-ATV (All terrain Vehicle)Main Aim:-To Design and Build the ATV for Team MJCET and win the SAE-BAJAcompetition.My responsibilities:-To design the framework and other components of the All-Terrain vehicletaking into account the Standard specifications and rules of SAE-BAJA. SAE-BAJA Specifications At the race Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 10. Below is the analysis of SAE vehicle Frame in the intermediate stage Below is the Drawing of SAE vehicle Frame with three standard views and one isometric view. The above image is the rendered vervion of the ATV Designed in the Solidworks CAD software The few important features used in the modeling of this component are the structural Member in Weldments (Solidworks), Trim and other basic features.Results:-A successful framework and other components design, analysis was carried out and an All-Terrain Vehicle was built for the SAE-BAJA competition. The team won 26th position out of 173 teams participating in the competition. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 11. Two Stage Gear-boxProject Title:-Gear Box DesignAim:-To design the gear box with all its components with assembled finalproduct and with including Drawings.Result:-A complete Two Stage Gear Box was designed including theassembled product and Drawings and Presentable Rendering with motionanalysis. The Above Picture is a rendered version of the Gear box Designed and Modelled in the Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 12. The above images are the rendered version, with and without the outer gearbox cover The screws of the assembly are hidden for the purpose of clarityThe above image is the exploded view of the The above image is the exploded view shown as a gearbox Drawing in Solidworks with BOM included. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 13. EngineProject Title:-V-10 EngineAim:-To design the v-10 Engine with all its components with assembled finalproduct and with including Drawings.To design a complete V-10 Engine (excluding the timing belt and some othercomponents) was designed including the assembled product and Drawings andPresentable Rendering with animation. This was a modeling project. The Above Picture is a rendered version of the V10 Engine Designed and Modelled in the Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 14. Few Engine Components 2 inlet and 2 exhaust valves openings for each cylinderGrooves for the camshaft connected to thefollowers and to theinlet or the exhaustvalves Fuel Injector Few components have been omitted from the design Pump for clarity Valve Timing Pulley Cover Fly wheel Connecting Piston Head Engine body with piston Air inlet valves Outer cover Rod grooves Oil Pan Crank Shaft Cam Shaft Fuel Rail Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 15. Engine Assembly Component locationsSyed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 16. Engine Assembly StagesThe above image is the exploded view of the engine The above image is the exploded view of the engine assembly assembly with BOM in the Drawing Sheel modeled in the Solidworks Results:-To design a complete V-10 Engine (excluding the timing belt and some other components) was designed including the assembled product and Drawings and Presentable Rendering with animation. This was a modeling project. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 17. Fuel Injector Project Title:-Automotive Engine Fuel Injector Aim:-To design the automotive fuel injector The above image is the exploded view of the Fuel Ejector assemblyResult:-Successfully designed the automotive fuel injectorwith the help of solid works CAD software with all thedrawings of parts and assemblies The above image is the exploded view of the Fuel Ejector Drawing assembly Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 18. The Open DifferentialProject Title:-Open DifferentialAim:-To Design and model the open differential. Below is the Eploded view of the open differential assembly with BOM in the Drawing sheet modeled in Solidworks Above image is the Rendered version modeled in the solidworks with and without the cover. Result:-Successfully designed the Open Differential with the help of solid works CAD software with all the drawings of parts and assemblies Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 19. Universal CouplingProject Title:- Universal CouplingAim:-To design and model the Universal Coupling Rendered model of exploded Universal Coupling Rendered model of Universal Coupling assembly modeled in Solidworks Result:-Successfully designed the Universal Coupling with the help of solid works CAD software with all the drawings of parts and assemblies. Above is the Universal joint with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 20. Connecting RodProject Title:-The Automotive Connecting RodAim:-To design and analyze the Automotive ConnectingRod Above is the rendered model of Connecting Rod designed in Solidworks Result:- Successfully designed the Connecting Rod with the help of solid works CAD software with all the drawings of parts and assemblies Above is the Universal joint with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 21. Plumber BlockProject Title:-Plumber BlockAim:-To design and analyze the Plumber Block Above is the rendered model of Plumber Block Assembly designed in Solidworks Result:- Successfully designed the Plumber Block with the Above is the Plumber Block with exploded view, isometric view help of solid works CAD software with all the and three standard views shown in the Drawing sheet in drawings of parts and assemblies Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 22. Steam Engine CrossheadProject Title:-Steam Engine CrossheadAim:-To design and analyze the Steam Engine Crosshead Above is the rendered model of Steam Engine Crosshead Assembly designed in Solidworks Result:- Successfully designed the Steam Engine Cross with the help of solid works CAD software with all the drawings of parts and assemblies Above is the Plumber Block with exploded view, isometric view and three standard views shown in the Drawing sheet in Solidworks CAD software Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 23. Industrial Products (Convertible Table)Project Title:-Convo TableAim:-To design a convertible Table for a small apartment which could be used as asmall and large table with minimum raw material and which was not expensive.Description:-This was a small project done in a CAD design competition.Analyzing Problems:-The general convertibles are very expensive, heavy andcomplicated in designSolution:-To Design a convertible which addresses all the above problems. Brainstorming few ideas Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 24. Simple, Cost effective and elegant The above image shows the procedure, how to fold the convertible table.Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 25. Isometric View Side View The full long convertible table is thrice the length of the table when it is folded. Bottom viewIsometric View Side View Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 26. The above image shows the analysis of the table supports which was tested for some higher forces on the table The above images are the different aspects which will influence the sustainability of the material which was selected with the help of solidworks. A report was also created showing the improved sustainability options of the new material selected and its effects on the environment. Results:-A convertible table was successfullydesigned which addresses all the problems which other tables had with presentable catalog,Drawings, manufacturing processes, sustainability report and analysis of the final product. The convertible table was designed for the small apartment was simple, Cost effective and elegant in design. The full table when it will be converted to a minitable will be three times shorter than before saving The above image is the drawing of exploded view in the drawing more space in the appartment sheet with BOM done in solidworks Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 27. Industrial Products (Bench Press)Project Title:-Bench PressAim:-To design and analyze the Bench Press with all the bench press part drawings. The above sketch is the rendered The above sketch is the exploded version modeled in Solidworks. rendered version of Bench Press modeled in Solidworks. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 28. The above sketch is the rendered version part model of frame, modeled in Solidworks. The above sketch is the part model of the Bench The above sketch is the Part Press modeled in Solidworks. drawing of the frame of Bench Press. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 29. The above images are the different aspects The above sketch is the Part drawing of which will influence the sustainability of the the frame modeled in Solidworks. material which was selected with the help of solidworks.Results:-A Bench Press was successfully designed with Drawings and analysis of the final product. A Sustainability report was also created showing the improved sustainability options of the new material selected and its effects on the environment. The above image shows the intermediate analysis of the weight bar which was tested for some higher weights on the bar Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 30. Industrial Products (Computer Table)Project Title:-Bench PressAim:-To design and analyze the Bench Press Sliding Mechanism for the keyboard base The above image is the rendered The above image is the exploded version of the assembled rendered version of the assembled computer table modeled in computer table modeled in Solidworks. Solidworks. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 31. The below image is the Exploded version The above image is the assembledof the assembled computer table modeled computer table modeled in Solidworks. in Solidworks. Results:- A Complete Computer Table with all the parts were modeled including all the assembly drawings and Sustanability material options. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 32. Miscellaneous In my free time I like to model 3d objects in solidworks, few examples are shown below.Toy Car Outer Frame:- Rendered image done in Solidworks Car Model Designed in Solidworks Some of the important features used in this model are surfaces, Surface trim etcBath Tub Frame:- Rendered image done in Solidworks Bath Tub model designed in Solidworks Some of the important features used in this model are Loft extrude, Loft cut etc
  • 33. The Energy Savings Light Bulb The real life image of an Energy Savings The Solidworks model Designed image of The Solidworks Rendered model image of Light Bulb an Energy Savings Light Bulb an Energy Savings Light Bulb Some of the important features used in this model are Loft, extrude etcTire with Rim:- Rendered image done in Solidworks Tire and Rim modeled in Solidworks Some of the important features used in this model are Revolve base boss, Circular Pattern etc etc
  • 34. The Groove PendantAim:-To Design Groove Pendant, a product of the Architectural Lighting Works undersuspended category.Approach:-To Model the product with the help of the downloadable content from themain site of the company Groove Pendant The above image is the product information page for Groove Pendant from the main Company site of Architectural Light Works Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
  • 35. The above image shows the sketch (as a picture) of the Groove pendant was inserted into the solidworks for Company image of the product Modeled in solidworks/Sectional Viewreference for the shape of the product as the specifications were unavailable Result:- Successfully modeled the Groove Pendant product of the Architectural Lighting Works Company Company image of the product The above two images are modeled in Solidworks (Normal, Rendered I would be happy to talk in more detail and can be reached using the contact information given below. Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908