Apqp process flow

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Apqp process flow

  1. 1. APQP PROCESS FLOW Prepare for APQP Plan and Define Program Product Design and Development Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action 1
  2. 2. APQP PROCESS FLOW Prepare for APQP Plan and Define Program Product Design and Development Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action • Organize the Team • Define the Scope • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan 2
  3. 3. APQP PROCESS FLOW Plan and Define Program Product Design and Development Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action INPUT Prepare for APQP • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan 3
  4. 4. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs Product Design and Development Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action OUTPUT Plan and Define Program INPUT Prepare for APQP • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Decide on Concern Resolution • Develop Product Quality Timing Plan 4
  5. 5. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals Process Design and Development Product and Process Validation Feedback, Assessment and Corrective Action OUTPUT INPUT Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Design Failure Mode and Effects Analysis (DFMEA) • Preliminary Bill of Material • Design for Manufacturability and Assembly • Preliminary Process Flow Chart • Design Verification • Preliminary Listing of Special Product and Process Characteristics • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Management Support • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support 5
  6. 6. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Reliability and Quality Goals INPUT OUTPUT INPUT • Design Goals • Design Failure Feedback, Assessment and Corrective Action • Packaging Mode and Effects Analysis (DFMEA) Standards • Preliminary Bill of Material • Design for Manufacturability and Assembly • Preliminary Process Flow Chart • Design Verification • Preliminary Listing of Special Product and Process Characteristics Product and Process Validation OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Management Support • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support 6
  7. 7. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Reliability and Quality Goals Feedback, Assessment and Corrective Action OUTPUT • Design Failure • Packaging • Production Trial Mode and Effects Analysis (DFMEA) Standards Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart • Preliminary Process Capability Study • Preliminary Bill of Material • Design for Manufacturability and Assembly • Preliminary Process Flow Chart • Design Verification • Preliminary Listing of Special Product and Process Characteristics Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Management Support • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support 7
  8. 8. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Reliability and Quality Goals • Packaging • Production Trial Mode and Effects Analysis (DFMEA) Standards Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT INPUT OUTPUT Feedback, Assessment and Corrective Action • Design Failure • Preliminary Process Capability Study • Preliminary Bill of Material • Design for Manufacturability and Assembly • Preliminary Process Flow Chart • Design Verification • Preliminary Listing of Special Product and Process Characteristics Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Management Support • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Reduced Variation • Customer Satisfaction • Delivery and Service • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support 8
  9. 9. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Reliability and Quality Goals • Product/Process Assumptions • Product Reliability Studies Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT • Preliminary Process Capability Study • Preliminary Process Flow Chart • Design Verification • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements FMEA INPUT • Production Trial Standards • Management Support • Customer Inputs OUTPUT • Packaging Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Preliminary Listing of Special Product and Process Characteristics Feedback, Assessment and Corrective Action • Design Failure • Preliminary Bill of Material • Product/Process Benchmark Data Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Reduced Variation • Customer Satisfaction • Delivery and Service • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support 9
  10. 10. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Reliability and Quality Goals • Product/Process Assumptions • Product Reliability Studies Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT • Preliminary Process Capability Study • Preliminary Process Flow Chart • Design Verification • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements FMEA INPUT • Production Trial Standards • Management Support • Customer Inputs OUTPUT • Packaging Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Preliminary Listing of Special Product and Process Characteristics Feedback, Assessment and Corrective Action • Design Failure • Preliminary Bill of Material • Product/Process Benchmark Data Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Reduced Variation • Customer Satisfaction • Delivery and Service • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support APQP 10
  11. 11. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Reliability and Quality Goals • Product/Process Assumptions • Product Reliability Studies Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT • Preliminary Process Capability Study • Preliminary Process Flow Chart • Design Verification • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements FMEA INPUT • Production Trial Standards • Management Support • Customer Inputs OUTPUT • Packaging Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Preliminary Listing of Special Product and Process Characteristics Feedback, Assessment and Corrective Action • Design Failure • Preliminary Bill of Material • Product/Process Benchmark Data Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Customer Satisfaction • Delivery and Service • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Reduced Variation APQP SPC 11
  12. 12. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Reliability and Quality Goals • Product/Process Assumptions • Product Reliability Studies Run • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT • Preliminary Process Capability Study • Preliminary Process Flow Chart • Design Verification • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements FMEA INPUT • Production Trial Standards • Management Support • Customer Inputs OUTPUT • Packaging Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Preliminary Listing of Special Product and Process Characteristics Feedback, Assessment and Corrective Action • Design Failure • Preliminary Bill of Material • Product/Process Benchmark Data Product and Process Validation INPUT INPUT OUTPUT INPUT • Design Goals OUTPUT Process Design and Development Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Production Validation Testing • Customer Satisfaction • Delivery and Service MSA • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Production Part Approval • Reduced Variation APQP SPC 12
  13. 13. APQP PROCESS FLOW • Organize the • Voice of the Team Customer • Define the Scope • Business Plan/Marketing Strategy • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Design Goals • Reliability and Quality Goals • Product/Process Assumptions • Product Reliability Studies • Product/Process Quality System Review • Measurement Systems Evaluation • Process Flow Chart OUTPUT INPUT OUTPUT Run • Preliminary Process Capability Study • Preliminary Process Flow Chart • Design Verification • Design Reviews • Prototype Build – Control Plan • Product Assurance Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Decide on Concern Resolution • Material Specifications • Develop Product Quality Timing Plan • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements FMEA INPUT • Production Trial Standards • Management Support • Customer Inputs OUTPUT • Packaging Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Preliminary Listing of Special Product and Process Characteristics Feedback, Assessment and Corrective Action • Design Failure • Preliminary Bill of Material • Product/Process Benchmark Data Product and Process Validation Process Design and Development INPUT OUTPUT INPUT Product Design and Development OUTPUT Plan and Define Program INPUT Prepare for APQP • Special Product and Process Characteristics • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Production Validation Testing • Customer Satisfaction • Delivery and Service MSA • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support PPAP • Packaging Specifications • Management Support • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Production Part Approval • Reduced Variation APQP SPC 13

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