Safety, Process, And Ergonomic Improvements - Presentation Transcript
Aaron Stevens Project Samples
Lean Approaches and Goals
Use just what you need when you need it.
99.9% of the time, addressing ergonomic and safety issues will reduce cycle time / tack time and increase Kaizan time (Improvement).
Team member cross training and 5’s.
Simplifying, Standardizing, Sorting, Sustaining, and Systematic Cleaning.
My Several hat’s
Industrial Health and Safety Engineer
Project Manager
Safety Manager
Process Improvement Engineer
Associate Engineer Technician
Safety Specialist
Ergonomic Specialist
Welder Specialist
Fabrication Specialist
Production Specialist
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
From Solid Works to the Floor
Before and After Working on the Floor Working at the right height
Before Make shift build Table to place bar after its been punched, then TM screws in the hardware from boxes as shown. Fresh air stop punch
After TM can now punch Stucco and regular frame bar, then slide over into new slot. Once bar is in slot, TM can screw in hardware easily. Punch has New shelf to hold three bins for screws and hardware, and holder for the air drill.
After Fresh Air Stop Punch and Build Table
Before: Bins taking up space on shop floor
After: Space on shop floor has really opened up!
Before: Smoke Shack/Lunch Room
After: New Storage Area!
Eliminating Trip Hazards
Before and After
Before and After
New Step Ladder to replace Wood Bench
New Guard Rail for electrical panel
Before and After
Designated Areas Marked
No guarding/unsafe work conditions
Pinch Points and rotating parts
Before
After
New Machine Guarding
Safe operation for Team Members
Storage Shed OSHA compliant and organized!
Before Bead Bundles stored outside on racks, which Team Members have to climb up to get Bead down.
After Bead Bundles are now stored inside on a new cart, this gives Team Members easy access to bead when they need it.
Before Team Members pulling and sliding heavy garbage bins across floor to dumpster.
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