Safety, Process, And Ergonomic Improvements

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    Safety, Process, And Ergonomic Improvements - Presentation Transcript

    1. Aaron Stevens Project Samples
    2. Lean Approaches and Goals
      • Use just what you need when you need it.
      • 99.9% of the time, addressing ergonomic and safety issues will reduce cycle time / tack time and increase Kaizan time (Improvement).
      • Team member cross training and 5’s.
      • Simplifying, Standardizing, Sorting, Sustaining, and Systematic Cleaning.
    3. My Several hat’s
      • Industrial Health and Safety Engineer
      • Project Manager
      • Safety Manager
      • Process Improvement Engineer
      • Associate Engineer Technician
      • Safety Specialist
      • Ergonomic Specialist
      • Welder Specialist
      • Fabrication Specialist
      • Production Specialist
    4. From Solid Works to the Floor
    5. From Solid Works to the Floor
    6. From Solid Works to the Floor
    7. From Solid Works to the Floor
    8. From Solid Works to the Floor
    9. From Solid Works to the Floor
    10. From Solid Works to the Floor
    11. From Solid Works to the Floor
    12. Before and After Working on the Floor Working at the right height
    13. Before Make shift build Table to place bar after its been punched, then TM screws in the hardware from boxes as shown. Fresh air stop punch
    14. After TM can now punch Stucco and regular frame bar, then slide over into new slot. Once bar is in slot, TM can screw in hardware easily. Punch has New shelf to hold three bins for screws and hardware, and holder for the air drill.
    15. After Fresh Air Stop Punch and Build Table
    16. Before: Bins taking up space on shop floor
    17. After: Space on shop floor has really opened up!
    18. Before: Smoke Shack/Lunch Room
    19. After: New Storage Area!
      • Eliminating Trip Hazards
      Before and After
    20. Before and After
      • New Step Ladder to replace Wood Bench
      • New Guard Rail for electrical panel
      Before and After
    21. Designated Areas Marked
      • No guarding/unsafe work conditions
      • Pinch Points and rotating parts
      Before
    22. After
      • New Machine Guarding
      • Safe operation for Team Members
    23. Storage Shed OSHA compliant and organized!
    24. Before Bead Bundles stored outside on racks, which Team Members have to climb up to get Bead down.
    25. After Bead Bundles are now stored inside on a new cart, this gives Team Members easy access to bead when they need it.
    26. Before Team Members pulling and sliding heavy garbage bins across floor to dumpster.
    27. After: New Bin Dollies
    28. Before and After
      • Balances on the floor
      • Balances now on a new rack
    29. Before
      • Balances on the floor
    30. After
      • New Balance Rack
    31. Before and After
      • Wooden Step Stool
      • New ANSI approved Step Stool
    32. New Battery Charging and Eye Wash Stations
    33. New Machine Guarding
    34. New Machine Guarding
    35. New Machine Guarding
    36. Before and After Manually Lifting No More Lifting
    37. Custom Tools
    38. Modified Equipment
    39. Carts
    40. Carts
    41. Solid Works
    42. Solid Works
    43. Thank You
    SlideShare Zeitgeist 2009

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