Globecore transformer oil regeneration and purification equipment

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Globecore transformer oil regeneration and purification equipment

  1. 1. OILPROCESSINGEQUIPMENTGlobeCore8 Sadovskogo Street, Poltava, Ukraine36034Tel:+380532241211Mobile: +380500131317Email: sales@gcequipment.comwww.gcequipment.com
  2. 2. рование трансформа торов и другой электроаппаратуры.СММ-R MOBILE OIL UNITSСММ-6RContainerized oilregeneration unitCMM-6R is designed for the following processes:- bleaching clay reclamation of insulating oils- removal of soluble oil aging contaminants- removal of acids- color restoration to insulating oils- drying of electrical equipment while purifying oil- dehydration to less than 5 ppm moisture content- filtration with or without heating to 0.5-1 micron- Degassing to less than 0.1% gas content by volume- breakdown voltage of insulating oil increased to above 70 kV- Initial filling of electrical equipment with insulating oil- Vacuum pulling on transformers and other electrical equipment.СММ-6RContainerized oilpurification and degassingunit
  3. 3. СММ-6RContainerized oilregeneration unitTechnical parametersValueСММ-2.2R СММ-4R СММ-6R СММ-12R* Minimum capacity, m3/h,- degassing, drying and filtering mode 2.2 4 6 10- heating and filtering mode 4 6 10 14- regeneration mode (8-12 cycles) 0.5 0.8 1.2 2.0Parameters for processed oil:- max gas content by volume %, (having 10.5% as initial bulk) 0.1- max moisture mass content (ppm), (having 200 ppm as initial humidity) 5- max filtration fineness, micron 0.5 - 1- min breakdown voltage, kV, (30 kV initial breakdown voltage) 70- max acid number, mgКОN/g, (0.2 initial acid number) 0.03- max dielectric loss tangent at 90°С (0.01 initial tangent) 0.005- min surface tension, Dyne/сm, 40- max soluble and non-soluble sediment, % 0.03- min mean volumetric resistance, Ohm/m at 20°С 17000- min mean volumetric resistance, Ohm/m at 90°С 500- color (initial: brown/clouded) Yellow/transparentMax oil temperature at outlet in heating mode,°С 85Min outlet pressure, MPa, 0.15Max oil heater power, kW, 50 100 210 210Maximum power consumption, kW 65 125 245 245Electric circuit parameters:- voltage, V 3x400/240-alternating current frequency, Hz 50/60To obtain the above values several passes may be required, depending on initial oil contamination levels*Unitscanbe customizedintermsofscopeof supply, capacityandsorbentloadasperclient’srequirements
  4. 4. СММ-М (UVМ) MOBILE OIL UNITSСММ-М (UVМ) mobile oil units are designed for the following:- Dehydration to less than 10 ppm moisture content- Degassing to less than 0.1 % gas content by volume- Increase of breakdown voltage of insulating oils to 70 kV- Drying of electrical equipment while purifying the oil- Initial filling of electrical equipment with the insulating oils- Nitrogenation of transformer oils- Pulling vacuum on transformers and other electrical equipmentSingle-section UVМ-3Technical parametersValue for the sampleUVМ-3 UVМ-3/6Minimum capacity, m3/hour- degassing, drying and filtering mode 6 3- heating and filtering mode 14 6- nitrogenation mode 4.5 1.5Processed oil parameters:*- max gas content by volume, % 0.1- maxmoisture content, ppm 10.0- minimumindustrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3 - 5Max temperature of oil output in heating mode, °С 90Min outlet oil pressure, MPa, 0.15Max oil heater power, kW 150 50Maximum power consumption, kW 175 60Max residual pressure in vacuum column in degassing mode, Pa, 267Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm ( length/width/height) 2700/2250/2400 1600/1930/1150Max weight, kg 3200 1100Initial oil parameters: gas content – less 10.5%,by volumeMoisture content– less than 0.01%(100ppm)temperature – above 0°С.
  5. 5. СММ-М (UVМ) MOBILE OIL UNITSThese units can filtrate oil either with or without heating providing nominal filtration fineness up to 1 micronwith solid contaminant content in accordance with Class 9 industrial purity (-/15/12 by ISO 4406).СММ (UVM-10-10)Units are produced for different capacities to optimize processing of oils, vacuum treatment, and drying oftransformers of various sizes.Application of these units for oil equipment maintenance extends equipment life and lowers maintenancecosts significantly.Technical parametersValueUVМ-6 UVМ-10-10Minimum capacity, m3/hour:- degassing, drying and filtering modes 1 10- heating and filtering modes 6 30- nitogenation mode 1 6Processed oil parameters:- max gas content by volume, %, 0.1- max moisture content by weight, ppm 10.0- industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3-5Max oil outlet temperature in heating mode, °С 90 90Minimum outlet oil pressure, MPa, 0.15Max oil heater power, kW, 30 200Maximum power consumption, kW 36 225Max residual vacuum column pressure in degassing mode, Pa, 267Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1600/1150/ 1930 3500/2250/ 2350Max weight, kg 1100 3800
  6. 6. СММ-М MOBILE OIL UNIT (UVМ-10-10 ON THREEAXLE TRAILER)Unit is trailer mounted and containerized. The trailer is a platform on three torsional suspension axles, withsix pneumatic wheels; a coupling loop, support jacks, pneumohydraulic braking system, parking brake handlever, and electrical equipment. Unit is installed inside a metal container with all assemblies and components.СММ (UVМ-10-10) on trailerTechnical parametersValues for trailermounted СММ-10-10Min capacity, m3/hour:- degassing, drying and filtration mode 10- heating and filtration mode 30Processed oil parameters:*- max volumetric gas content, %, 0.1- max moisture mass content, ppm 10- minimum industrial purity class (ISO 4406), 9 (-/15/12)Nominal filtration fineness, micron 1Max oil outlet temperature in heating mode, °С 90Min outlet oil pressure, MPa, 0.2Max oil heater power, kW, 180Maximum power consumption, kW 212Max residual pressure in the vacuum column in degassing mode, Pa, 267Max residual pressure in the vacuum column for air tightness check, Pa, 26.7Max vacuum leak after 1 hour during air tightness check, Pa, 267Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height)Plant 5100/2300/ 2250Trailer 7090/2300/ 1280Max weight, kg, 6000* Initial parameters of oil: volume gas content – less than 10.5%,• Moisture mass content – less than 0.01% (100 ppm)• Temperature – above 0°С.
  7. 7. MULTISTAGE СММ-М (UVМ-10М)MOBILE OIL UNITSThe equipment can contain the following sections:- oil section (OS);- vacuum section (VS);- vacuum cold trap section.Oil section (OS)This section heats the oil, processes it in the vacuum column and filters it through transformer oil filters.This section is containerized.Oil section (OS)Technical parameters Value for the OSMin capacity, m3/hour:- degassing, drying and filtration mode 3.6- heating and filtration mode 10- nitrogenation mode 3Processed oil parameters:*- max volumetric gas content, % 0.1- max moisture mass content, ppm 10,0- minimum industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3-5Max oil outlet temperature in heating mode, °С 90Min outlet oil pressure, MPa 0.15Max oil heater power, kW 110Maximum power consumption, kW 115Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 2350/2150/ 2250Max weight, kg 3000
  8. 8. Vacuum section (VS)This section creates the required vacuum in the vacuum column of the oil section (OS.) Vacuum section isalso used for drying electric equipment and pulling vacuum on transformers.Vacuum block BVTechnical parameters Value for the VSRate of gas/vapor evacuation from air tight vessel in pressure range from atmospheric to 267Pa (2 mm. hg), max deviation +15% / -10%, liters per second180Maximum working liquid temperature, °С 80Working liquid (vacuum oil) ВМ-1Oil filling volume, lilters 28Coolant::- in winter oil- in summer waterMaximum power consumption, kW 32Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 2050/1250/ 1780Max weight, kg, 3000
  9. 9. СММ-М MOBILE OIL UNITS (VACUUM COLD TRAPPLANT)Vacuum cold trap pulls vacuum on 110-1150 kV transformers and dries solid insulation inside.VacuumcoldtrapThe unit is used with transformers capable of 26 Pa pressure. The unit can be used with transformers withtanks which cannot withstand 26 Pa only after appropriate tank reinforcement as approved by transformermanufacturer.When drying insulation of 500-1150 kV power transformers, the process of air evacuation from atmosphericpressure to 400 Pa can be accelerated by connecting an auxiliary vacuum unit or a vacuum booster pump.Technical parameters Value for the plantMinimum rate of gas/vapor evacuation from transformer tank from atmospheric to 400 Pa, liters persecond27x3=81Minimum rate of gas/vapor evacuation from transformer tank from 400 to 26 Pа, liters per second500Max residual pressure created by vacuum pump in the transformer tank, Pа 26Max residual pressure in the unit during air tightness check, Pа, 4Max vacuum leak in one hour during testing, Pа 100Max water vapor condensation surface temperature, °С -70Max solid insulation moisture content, %, 1,0Cooling capacity at 750C, W 600Min condensation surface area, m2, 6,1Defrost system power, kW 2,1Total power, kW 21Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1700/1600/ 1950Max weight, kg, 3500
  10. 10. СММ-Т MOBILE OIL UNITSMobile oil unit СММ-Т removes solid contaminants and water from insulating, transformer, industrialturbine and compressor oils. Viscosity range of oil is 73-280 mm²/second at 50 °С. Unit has oil heatingcapability.The vacuum column of the unit contains numerous polypropylene rings. Contaminated oil flows through therings to create an extra-thin layer of oil with a continuously changing surface. Vacuum decreases partialpressure of water in the oil. Water then rapidly evaporates, free or emulsified.СММ-4ТTechnical parametersValue forСММ-1.2Т СММ-4ТMinimum capacity, m3/h:- drying and filtration modes 1.2 4- filtration mode - 4Maximum filtered oil temperature, °С 60Parameters of processed oil:- max mass moisture content, ppm* 10.0- min industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3 -5Oil rise height relative to outlet, m 20Max oil heater power, kW - 30Maximum power consumption, kW 4.2 35Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1100/680/1200 1650/1150/1820Max weight, kg 350 1200
  11. 11. СММ-А MOBILE OIL UNITSMobile oil unit СММ-А purifies transformer oil from solid contaminants and dries the oil. Viscosity of oilshould be less than 70 cSt at 50°С. These units purify contaminated transformer oil to industrial purityclass 9 (-/15/12, ISO 4406) after multiple passes through the filters.The units are used during installation, repairs/maintenance and operation of oil-filled high-voltage equipment(power transformers, high-voltage switchgear and other equipment.) CMM-A unit utilizes the classed oildrying process by creating vacuum and removing water vapor from the surface of the oil. CMM-A can bemanufactured for operation in automatic and semi-automatic modes.СММ-0,16АСММ-1А
  12. 12. СММ-2.2АTechnical parametersValue forСММ-0.16А СММ-0.6А СММ-1А СММ-2.2АMin capacity, m3/h:- drying and filtration mode 0.16 0.6 1.0 2.2- filtration mode 0.16 0.6 1.0 2.2- degassing mode 0.16 0.6 1.0 1-1.5Maximum temperature of filtered oil, °С 60Parameters of processed oil:- max mass moisture content, ppm * 10.0- industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3 - 5Oil output height relative to outlet, m 20Max oil heater power, kW, 5 15 25,5 36Maximum power consumption, kW 6 18 30 42Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 980/650/ 1550 1400/700/1700 1360/800/1800 1500/1050/1700Weight, kg 230 400 540 850* Initial parameters of oil:: Moisture mass content– less then0.005%(50 ppm)
  13. 13. СММ-А MOBILE OIL UNIT (SINGLE-AXLETRAILER MOUNTED СММ-2.2А)This unit is a CMM-A plant mounted on a single axle trailer. The trailer is equipped with support jacks in therear to prevent tipping during operation. Front part of trailer has a box for tools and hoses.СММ-2.2А on the uniaxial supportvehicleTechnical parametersValue forСММ-2.2 on trailerMinimum capacity, m3/hour: 2.2Parameters of processed oil:*- max mass moisture content, ppm 10- nominal filtration fineness, micron 5- max gas content by volume, % 1.5Maximum temperature of oil output in heating mode, °С 70Minimum outlet pressure, MPа, 0.25Max oil heater power, kW 36Maximum power consumption, kW 42Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm,length - with / without trailer 3580/1650width- with / without trailer 1920/1100height - with / without trailer 2230/1680Weight with / without support vehicle, kg 1100/850* Initial oil parameters: Moisture mass content– less than 50 ppm• while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
  14. 14. СММ-А MOBILE OIL UNITThe СММ-А unit features a vacuum column that does not use fine dispersal or thin film insets for drying theoil. Instead, the oil is dried in an activator filter, which divides the oil flow into two streams.Oil is subjected to vacuum when spread over the extended surface of propylene fibers in the activator filter.This eliminates the need for nozzles and insets, and prevents oil from being sucked into the vacuum line. Oiltreatment stability is improved significantly.СММ-4АСTechnical parametersValue forСММ-4А СММ-4АСMinimum capacity, m3/hour:- drying and filtration mode 4- filtration mode 4- degassing mode 2 4Мaximum temperature of filtered oil, °С 60Parameters of processed oil:- max gas content by volume, % 1.5 0.1- max mass moisture content, ppm* 10.0- industrial purity range (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3 - 5Oil output height relative to outlet, m 20Max oil heater power, kW 54 56Maximum power consumption, kW 63 69Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1550/1050/1830 1520/1200/1925Weight, kg 850 1200* Initial oil parameters: Moisture mass content– less than 50 ppm• while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
  15. 15. CMM-B MOBILE OIL UNITSMobile oil unit СММ-В removes solids, water and gases (by thermal vacuum process) from lube andinsulating oils. Viscosity of oil should be less than 70 cSt at 50°С. CMM-B is explosion-proof.СММ-0.6В СММ-4ВTechnical parametersValue forСММ-0,6В СММ-4ВMinimum capacity, m3/hour 0.6 4Parameters of processed oil:- max mass moisture content, ppm * 10,0- industrial purity class (ISOI 4406) 9 (-/15/12)Nominal filtration fineness, micron 3 - 5Oil output height relative to outlet, m 20Maximum power consumption, kW 4.5 13.5Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1300/700/1560 1550/1050/1750Weight, kg 300 950* Initial mass moisture content 50 ppm
  16. 16. рбера для очистки от механических примесей и адсорбциимоделиCMM-F MOBILE OIL UNITSСММ-F removes solids, free and dissolved water, water-soluble acids, and alkali; from transformer,industrial, hydraulic oils, and diesel fuel. Max viscosity is 70 cSt at 50 °С.Special adsorbing filters enable self-adjustment of purification process to flow parameters, which allows forstable treatment of oil.The filter can be reactivated for multiple uses. This unit is used for installation, repairs/maintenance andoperation of oil-filled equipment.There are two groups of CMM-F units according to the filter element installed:- СММ-F (CFU) – filter cartridge removes mechanical contaminants only- СММ-F – filter cartridge removes mechanical contaminants as well as of free and dissolved waterСММ-0,6FСММ-4FTechnical parametersValue forСММ-0,6F СММ-4FMinimum capacity, m3/hour 0.6 4Operating oil temperature, °С 30-60Maximum operating pressure, MPа 0.3Parameters of processed oil:- industrial purity class (ISO 4406) 9 (-/12/15)- water removal rate, % 93 - 97- solid contaminant removal rate, % 92 - 97Nominal filtration fineness, micron 3 - 5Maximum power consumption, kW 16 3Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1100/700/1300 2000/800/1500Weight, kg 300 600
  17. 17. CMM-F MOBILE OIL UNITS (CFU)Mobile oil unit СММ-F (CFU filter carts) purifies diesel fuel, transformer, industrial, and hydraulic oils frommechanical contaminants. Max viscosity of the oil is 70 cSt at 50°С.This unit is used during installation, repairs/maintenance and operation of oil-filled equipment as well as inoil processing facilities. The unit enables oil purification to class 9 industrial purity (-/15/12 by ISO 4406)in multiple passes through the filters.CFU-4Technical parametersValue forCFU-0,5 CFU-0,8 CFU-1,7 CFU-4Minimum capacity, m3/hour 0,5 0,8 1,7 4Nominal filtration fineness, micron 5...25Maximum power consumption, kW 0,18 0,75 1,1 3Outlet oil pressure, MPа - 0.25 0.25 0.3Three-phase alternating current voltage @ 50/60 Hz, V Single phase AC220/110380/220Dimensions, mm, (length/width/height) 520/560/950 550/430/1100 580/560/1115 580/560/1115Weight, kg 45 60 110 110
  18. 18. CMM-F MOBILE OIL UNITS (BF)The СММ-F unit (BF) removes solid contaminants from diesel fuel as well as transformer and industrial oils.Maximum oil viscosity is 70 cSt at 50°С.The unit is capable of reaching Class 9 industrial purity (-/15/12 by ISO 4406) after multiple passes. Thisunit is stationary with no pumps. Pumps are optionally available as requested.Block of filters – BFTechnical parameters Value for BF-10Min capacity, m3/hour 10Oil temperature, °С 30-60Maximum operating pressure, MPа, 0.6Parameters of processed oil:- industrial purity class (ISO 4406), 9 (-/15/12)- solid contaminants removal rate, % 92 - 97Nominal filtration fineness, micron 5 - 25Dimensions, mm, (length/width/height) 780/680/ 1080Weight, kg 200
  19. 19. CMM-C MOBILE OIL UNITSMobile oil unit СММ-2.2С removes solid contaminants from petroleum based fluids (oils,lubricants/coolants, fluids for hydraulics, diesel fuel) as long as the density of contaminants exceed that ofthe fluids to purify and of unsolved water.The unit enables purification of fluids involved in manufacturing, maintenance and servicing energy sectorequipment as well as road construction machinery, engines, machining workstations, various processequipment, etc.СММ-2.2СTechnical parameters Value for СММ-2.2СMinimum capacity, m3/hour- for fluid viscosity 15±5 cSt 2.2- for fluid viscosity 50±10 cSt 1.2- for fluid viscosity 300±50 cSt 0.6Max oil dehydration rate in one cycle (initial unsolved water content by weight below1%)0.05Min centrifuge contaminant capacity at contaminant density above 2.5g/сm3, kg- centrifuge bowl contaminant capacity 2.0- contaminant collector capacity 10.0Max power consumption of the oil heater, kW 29Maximum power consumption, kW 34Minimum vacuum-gauge suction head at the station inlet , MPа, 0.015Max nominal purification spool time, minutes 30Rotation frequency of the centrifuge bowl, seconds-1 (RPM) 133±5 (8000±300)Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 890/850/ 1150Weight, kg 350
  20. 20. СММ-U (МCU) MOBILE OIL UNITSSINGLE SKIDMobile oil unit СММ-U (Mobile oil stations – МCU) is designed for purification of insulating oils frommechanical contaminants, water, and acid. Viscosity of oil should be less than 70 cSt under the temperatureof 50°С. Present fabrication can be used while assembling, maintaining and servicing oil-filled high-voltageequipment (such as power transformers, high-voltage switches, etc.) of less than 1150 kV voltage.CMM-U is manufactured both in the single-block and double-block frameworks. Usage of different kinds of sorbents(zeolite, silica gel, etc.) is the distinguishing technology ofprocessing by means of mobile oil unit CMM-U.Zeolites are crystalline hydraulic frame aluminum silicates. Thedistinguishing feature of Zeolite is structural porosity. Zeolitediffers from other mineral sorbents such as silica gel, activealuminum oxide, and carbon, by way of their homogenous inputinto the sorption chambers (to be of 3-10 A0dimensionrespective of the zeolite type.) Therefore such inputs can becalled molecular sieve. The aforementioned inputs’ dimensionsactivate molecular sieve properties of the zeolites. Theseproperties are revealed in adsorption molecules of diameter lessthan the one of the sorption chamber input.МЦУ-7Technical parametersValue forМCU-4/10 МCU-7Minimum capacity, m3/hour- drying, regenerating and filtering modes 3.8 1.5- heating mode 8 3.6Maximum oil outlet temperature in heating mode, °С 65Parameters of processed oil:- max moisture content by weight, ppm* 10,0- industrial purity class (ISO 4406) 9 (-/15/12)- max solid contaminant content, ppm 2.5- max oil acidity, mg KOH/g 0.02 – 0.05- max dielectric loss tangent at 90°С 1.5- minimum breakthrough voltage, V 65Nominal filtration fineness, micron 5 - 25Quantity of sorbent-filled cartridges, pieces 2Sorbent, brand NaAZeolite load for two cartridges, kg 100Max oil heater power, kW 150 30Maximum power consumption, kW 158 33Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1500/ 950/1835 1500/ 900/1735Weight, kg 1200 750*Initial moisture mass content regarded to be 50g/t.
  21. 21. СММ-U (МCU) MOBILE OIL UNITSDOUBLE SECTIONFabrication is distinguished by the double-block framework containing:- heating and filtering block BNF;- sorbent-filled cartridges block C P .The given framework enables optimal oil processing by performing heating and filtration of the oil to obtainestablished parameters. Oil heating and filtration are followed by processing through sorbents. Theframework also enables separate operation of both blocks.Heating and filtering block BNFМCU-4.3Technical parametersValue for BNFМCU-1.7 МCU-4.3Minimum capacity, m3/hour- drying, regenerating and filtering modes 1.7 4.3- heating mode 1.7 4.3Maximum oil outlet temperature in heating mode, °С 60Parameters of processed oil:- industrial purity class (ISO 4406) 9 (-/15/12)- max solid contaminant content, ppm -Nominal filtration fineness, micron 5 - 25Maximum power consumption, kW 33Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1270/700/ 1400 1270/700/ 1500Weight, kg 500 550
  22. 22. Sorbent-filled cartridges block CPSorbent-filled cartridges block is designed for purification of insulating oils from water and acid. Viscosityof oil should be less than 70 cSt at the temperature of 50°С. Framework enables operation of sorbent-filledcartridges connected either serially or parallel, respective of the ingoing oil and output qualities.CP-260Technical parameters Value for CP-260Minimum throughput m3/hour 4.5Maximum operating temperature of the oil, °С 40Parameters of processed oil:- max moisture content by weight, ppm* 10.0- max oil acidity, mg KOH/g 0.02 - 0,05- dielectric loss tangent for 90°С, less 1.5- minimum breakthrough voltage, V 65Quantity of cartridges, pieces 2Sorbent, brand NaАSorbent load for two cartridges, kg 200Dimensions, mm, (length/width/height) 1200/900/1950Weight, kg 330*Initial moisture mass content regarded to be 50g/t.
  23. 23. СММ-C MOBILE OIL UNITSMobile oil units СММ-C are designed for purification of insulating oils from mechanical contaminants andwater by means of sorbent (zeolite) with the following zeolite stationery regeneration. Viscosity ofaforementioned oils should be less than 70 cSt at the temperature of 50°С. CMM-C can be used whileassembling, maintaining and servicing oil-filled high-voltage equipment (such as power transformers, high-voltage switches, etc.) of less 1150 kV voltage.СММ-5С СММ-1,7CTechnical parametersValue forСММ-1,7 C СММ-3,5 C СММ-5 CMinimum capacity, m3/hour 1.7 3.5 5.0Maximum operating temperature of the oil, °С 40Parameters of processed oil:- max moisture content by weight, ppm* 10.0- industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 3-5Parameters for sorbent regeneration mode:- air heater wattage, kW, less 7.5 11 12- steam heater wattage, kW, less 19 25 30- vapor temperature for steaming, °С, less 150- air temperature for drying, °С, less 250Max oil heater power, kW - 30 70Power consumption, kW 35 62 120Dimensions, mm, (length/width/height) 1000/1000/1950 2575/875/1830 2700/1500/2100Weight without sorbent, kg 750 1500 1550* Initial parameters of the oil: mass moisture content– less 0.01%(100 g/t)
  24. 24. СММ-R (UVR) MOBILE OIL UNITMobile oil reclamation units are categorized according to their regeneration process:- mobile oil unit СММ-R (UVR)–for oil regeneration by means of whitening argils with the followingfiltration;- mobile oil unit СММ-R (URМ)–for oil regeneration by means of whitening argils with the followingfiltration;- mobile oil unit СММ-R – for oil regeneration by means of whitening argils with the following sorbentreactivation.Mobile oil unit СММ-R (UVR)Mobile oil unit СММ-R (UVR) is designed for vacuum regeneration (refinement) of operating oils havingviscosity of up to 70 cSt at the temperature of 50°С. CMM-R also reduces acid value as well as the dielectricloss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil by means ofwhitening clay.Vacuumregenerationplant UVRTechnical parametersValue forUVR-0.1 UVR-1.0Minimum regeneration capacity, m3/h 0.03 -0.05 0.07-0.1Regenerating powder consumption % of oil weight 5-25Total regenerating powder load, kg 25-30 80-100Total heater power, kW, max 1.6 3.3Maximum power consumption, kW 4.5 6Nominal filtration fineness, micron- input filter 5- output filter 5Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1900/1080/1750 2650/1400/2100Weight, kg 760 1200
  25. 25. CMM-R (URM) MOBILE OIL UNITSMobile oil unit СММ-R (Oil regeneration plant – URМ-0.7) is designed for regeneration (refinement) ofoperating oils up to 70 cSt viscosity at the temperature of +50°С. CMM-R also reduces acid value anddielectric loss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil bymeans of whitening argil. Framework is two blocks:- oil regeneration block – BRM;- oil filtering block – BFМ.Oil regeneration block – BRMURМ-0.7Oil regeneration block – BRMTechnical parameters Value for BRMSorbent waste, kg/t oil 40 - 50Oil temperature, °С 90 - 95Max oil heater power, kW 60Маximum power consumption, kW 67Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 2250/1350/1750Weight, kg 1200
  26. 26. Oil filtering block – BFМURM-0.7Oil filtering block – BFMTechnical parameters Value for BFMMinimum throughput m3/hour 1Oil operating temperature, °С 30-60Maximum operating pressure, MPa 0.6Parameters of processed oil:- industrial purity class (ISO 4406) 9 (-/15/12)Nominal filtration fineness, micron 5 - 25Dimensions, mm, (length/width/height) 2400/1000/645Weight, kg 915
  27. 27. ри температуре окружающего воздуха до минус 20°С.SUKHOVEY-4 PLANTThe air drying plant «Sukhovey-4» is designed for air drying as well as for purification of mechanicalcontaminants. Air entering the plant is utilized for blowing tanks of power transformers and electricalmachines during their assembling, maintenance and servicing. Blowing tanks prevent insulation of humidityif the active part is losing its sealing. Functioning mode is air drying in two separately operating adsorbersfilled with synthetic sorbent to release the dry air of mechanical contaminants kept by filter.Sukhovey-4 can be operated under ambient temperatures up to minus 20 °C.«Sukhovey-4»Technical parametersValueMinimum dry air capacity, m3/min 2.5Max dry air dew point, °С -50Max dry air pressure, MPa 0.025Max adsorbent load for one adsorber, kg 190Quantity of adsorbers 2Regenerating adsorbent temperature, °С 380-400Outlet air temperature during regeneration of other adsorbents, °С 390Temperature limit of dry air, °С 100Max air heater power, kW, 24Maximum power consumption, kW- air drying (normal operation) 5,5- adsorbent regeneration for one adsorber 30- adsorbent regeneration for two simultaneous adsorbers 55Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1500/1200/2100Weight, kg 1300
  28. 28. CMM-P (PPM) MOBILE OIL UNITSMobile oil unit СММ-P (Oil continuous heaters – PPM) is designed for transformer oil heating while fillingand/or replacing oil, as well as drying the transformer.CMM-P is used for mineral, industrial, turbine and other oils as well as for liquid heating. Aforementionedoils and liquids should be of less than 70 cSt kinematical viscosity at the temperature of 50°C. CMM-P isalso used for heating of petroleum products in the petroleum refining industry, and can also be used forheating liquids of high muddiness rate (sand, slime, etc.)PPM-70PPM-600Technical parametersValuePPM-18 PPM -50 PPM -70 PPM -600Transmission capacity for discharge supply pressure 0,2mPa, m3/h, min 1.5 3.2 4.5 30Liquid pressure, mPa, max 0,6Heating temperature, °С, max 120 70 120 150Maximum power consumption, kW 18 55.5 72 600Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 600/700/1700 1200/800/1900 1650/750/1450 2650/2350/2250Weight, kg 90 300 350 3600
  29. 29. BRC PLANTThe BRC plant (zeolite regeneration unit) is designed for refinement of initial technological parameters ofthe sorbent. The plant is used to dry lube and insulating oils by means of sorbent cartridges CP-260 or otherplants filled with zeolite or silica gel.BRC-100Technical parametersValue for BRC-100Parameters for the zeolite drying mode:- air blower capacity, m3/min 2.3- heated air temperature, °С 250Parameters for the zeolite vacuumizing mode:- evacuation rate, liters/second 6.6- residual pressure, millibar (Pa) 2.0 (200)Heater wattage, kW, max 11Maximum power consumption, kW 15Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1350/700/1300Weight, kg 200
  30. 30. мого адсорбера.Значение дляBRPS PLANTThe BRPS plant (sorbent regeneration and preparation block) is designed for absorbent (moisture) removalfrom the sorbent by means of thermal desorption enabled by special electric heaters.The BRPS framework necessitates direct connection to the vessel, resulting in removal of mechanicalcompounds and scattering of sorbent, causing destruction of the sorbent. The block enables optimal rapidity oftemperature increase as well as the regular temperature field while regenerating the sorbent.BRPSTechnical parametersValue forBRPSBulk of sorbent processed after only run, dm3, min 130Sorbent regeneration duration, hours 6-18Parameters for the sorbent drying mode:- air blower capacity, m3/min 2.3- heated air temperature, °С 150-250Parameters for the sorbent vacuumizing mode:- evacuation rate, liters/second 6.6- residual pressure, millibar (Pa) 2.0 (200)Maximum moisture content for the sorbent, % 0.4Maximum power consumption, kW 15Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1350/700/1300Weight, kg 250
  31. 31. ZDC PLANTThe ShSC plant (zeolite drying cabinet – ShSC) is designed for zeolite drying and should be used byenterprises using zeolite for deep dehydration of transformer oils.Drying cabin can be used for drying of welding electrodes. The cabin framework is equipped with heat-insulation to limit heat losses. Control panel is located on the surface to the side of the unit.ShSC-15Technical parameters Value for ShSC-15Amount of input zeolite , dm3 130Number of pans in the cabin 12Temperature adjustment range, °С up to 250Maximum wattage of heaters, kW 15Maximum power consumption, kW 17Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 1500/1000/1100Weight, kg 370
  32. 32. шневую заливку масла, при которой предотвращается попадание возUVD VACUUM OIL FILLING PLANTThis oil filling vacuum plant is designed for preparation (degassing,) storage and transportation oftransformer oil as well as for feeding high-voltage bushings of transformers and switches with transformeroil. The plant is for use in power stations, power substations and other sectors of the energy industry. Theplant enables piston oil filling which prevents air from entering the oil.UVD-4MTechnical parameters Value for UVD-4MAmount of prepared oil, dm3, min 30Oil amount in the filling block 40Residual pressure in the degassing block, Pa 67Pressure of bushing input oil, mPa, max 04Maximum power consumption, kW 03Three-phase alternating current voltage @ 50/60 Hz, V 220/110Dimensions, mm, (length/width/height) 810/630/1400Weight, kg 80
  33. 33. UR SPRAYER PLANTThe UR spraying plant is designed for spraying oils and other safe liquids onto the surface of molds whilecasting concrete fabrications and carrying out other related operations.UR spraying plant can be used for small enterprises involved in producing concrete as well as for largeenterprises with processing lines for manufacture of construction materials.UR-0.8Technical parameters Value for UR-0.8Pump capacity, m3/h, min 0.8Operating oil pressure, mPa 0.5Emergency valve pressure setting, mPa 0.6Bulk of oil vessel, l 30Oil hose length, m, min 15Connecting cable length, m, min 10Viscosity of used oil, cSt 10-30Spraying distance, m 3Splash area, m2 0.5Maximum power consumption, kW 0.75Three-phase alternating current voltage @ 50/60 Hz, V 380/220Dimensions, mm, (length/width/height) 710/460/ 1070Net weight, kgг, 70
  34. 34. BO PLANTThe BO adsorbing plant (Block for drying and purification of compressed air BO) regenerates when cool,and is designed for compressed air purification of dust and mechanical contaminants, and residual moistureremoval after compression. This unit may be used in temperatures above minus 40°C if heated by externalheaters.BO-4Technical parameters Value for BO-4Capacity, m3/min, min 0.07Operating pressure range, mPa 0.3 -1.2Dew point after drying10-15°С less thanambient temperature valueThree-phase alternating current voltage @ 50/60 Hz, V 220/110Dimensions, mm, (length/width/height) 1090/530/ 1165Mass, kg, 280

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