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SPACECHEM ENTERPRISES

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MISSION …

MISSION
To provide comprehensive manufacturing-cum-engineering solutions for Steel Structures, sophisticated Custom Equipments, Pressure Vessels, ensuring deliveries of quality, quantity, at competitive prices, and within the agreed time, supported by transportation, installation and commissioning at the project site.

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  • 1. Spacechem Group (Corporate Profile) C-120, Bulandshahar Road Industrial Area, Ghaziabad – 201009, INDIA Emails: steelfebindia@gmail.com, garg@spacechem.comSpacechem Enterprises Spacechem Engineers Pvt. Ltd.ABOUT USSpacechemGroup started as a metal fabrication job shop, which grew into four industrial unitsand two companies in last 25 years. It has been manufacturing and delivering customized weldedstructures, assemblies and components for diverse industrial applications and infrastructureprojects of global EPC contractors.“Spacechem Enterprises” started a proprietary company in 1987, which promoted a new company“Spacechem Engineers Pvt. Ltd.” in 2007 for the corporate expansion by acquiring newmanufacturing sites and engaging strategic alliances for technology, product development andglobal marketing. The combined infrastructure of both companies is spread over 60,000 sq. metersof government approved industrial land with factory sheds, overhead cranes, manufacturingequipments, teams of skilled workmen and engineers. Both companies are registered with theDirectorate of Industries, U.P. State Government and the Ministry of MSME, Government of India.PLANSSpacechem state-of-the-art-infrastructure with modern material handling and quality systemsensure utmost satisfaction to its esteemed clients followed by their repeat orders for newcustomized applications and projects.To service the growing orders with complex and diverse requirements of end-users’ drawings,designs, specifications, products development, quality parameters, tastings and deliveries we areexpanding our prototype and manufacturing capabilities. A new work-site in 40,000 sq. meters isunder commissioning with latest equipments and facilities that would enhance the productioncapacity from 1,000 to 4,000 tons per month.SpacechemGroup solicit technical-cum-marketing collaboration for world-classcustomized products development for Global markets. We also invite global players for joint-venture partnership in tendering and executing EPC contracts of energy and infrastructure sectorsusing the base and goodwill of SpacechemGroup in India. We undertake to render the bestrecourses and capabilities for low-cost, high-quality, value-added manufacturing and services as alocal partner.www.spacechemgroup.com www.spacechem.in
  • 2. INFRASTRUCTURESpacechemGroup has two Companies:1. Spacechem Enterprises: Has two manufacturing sites of 2,200 sq. meters and 5,500 sq.meters with fully equipped fabrication workshops located in B.S. Road Industrial Area within thecity of Ghaziabad near New Delhi. The company is registered with the Directorate of Industries,U.P. State Government and the Ministry of MSME, Government of India.2. Spacechem Engineers Pvt. Ltd.: Has one manufacturing unit of 10,000 sq. meters with fullyequipped material handling and fabrication workshops and another 40,000 sq. meters forexpansion and new project. Both located in M.G. Road Industrial Area at the outskirt of Ghaziabadcity near NTPC Thermal Power Plant. It is registered with the Registrar of the Companies,Government of India and Directorate of Industries, U.P. State Government.These are allocated industrial sites of U.P. State Industrial Development Corporation and areentitled for automatic approvals and support by the State Government and Banks.All shops are covered by high roof industrial sheds equipped with overhead cranes of 50,25, 15, 10 and 5 Tons capacities. The shed height of 14 Meters provides 9 Meters clearlift for heavy jobs up to 100 Tons. There are semi-automatic machines that include oneexclusive fabrication line for customized Plate Welded H-Beams up to 2000 mm height x14000 mm length and Boxes up to 15000 mm length.Spacechem state-of-the-art-infrastructure with different teams of skilled workers & certifiedwelders, experienced & qualified engineers, design & quality inspectors under the leadership ofdynamic and motivated techno-commercial COO ensure utmost satisfaction to its esteemed clientsfollowed by their repeat orders for new customized applications and EPC projects.www.spacechemgroup.com www.spacechem.in
  • 3. EQUIPMENTSManufacturing equipments and facilities available with Spacechem are: 1. Plate Rolling (25 & 40 mm) Cold Bending/Forming 2. CNC Cutting Machine, Assembling & Straightening 3. Automatic Submerge Arc Welding, Automatic Stud Welding 4. Face Milling, Boring, Radial Drilling, Lathes 5. Welding: Generators, Transformers, Rectifiers, MIG and Submerged Arc 6. Gas Cutting, Pug Machines 7. Portable Grinders, M agnetic Drills 8. Hydraulic Presses, Shearing 9. Sand Blasting, Spray Painting, Surface Treatment & Power Coating 10. NDT, Dye Penetration, Magnetic Particle, Hardness Testers, Measuring Instruments, Weld-Strength Test, Hydraulic Pressure Testing 11. Cranes, Material Handling Equipments, Winch, Derrick, Scaffolding 12. State Power Supply and Stand-by Generators 13. Steel Castings – Outsourced 14. Steel Forging – Outsourced 15. Gear Cutting, Heat Treatment, Electro Plating – Outsourced 16. Radiography, Ultrasonic, Chemical, Tensile Tastings – Outsourced PLATE FABEICATED AUTO WELDED BEAMSSpacechem has a continuous production equipped with CNC Cutting & Assembling, DoubleCantilever Submerged Arc Auto-Welding, Straightening and Face Milling Machines. CNC Cutting Assembling Line Submerged Auto-Welding Flange Straighteningwww.spacechemgroup.com www.spacechem.in
  • 4. PRODUCTSSpacechem has teams of experienced, well qualified engineers, welders, highly skilled workershaving excellent track record of competence in manufacturing, quality and delivery. It has certifiedwelders for pressure vessels and heat exchangers supported by Radiography and Ultrasonictastings.Indicative details of industries served with type of products delivered are: 1. General Fabrication & Customized Overhead Cranes, Structures, Ducting, Services Chimney, Hoppers, Large Diameter Rolled & Welded Pipe, Welded Beams, Boxes & Girders, Industrial Mixers, Blenders, Agitators, Shaft, Impeller, Trays, Kettles, Hardware, Fasteners, Customized OEM Maintenance Parts in Mild Steel, Alloy Steels and Stainless Steel, Erection & Commissioning at Sites 2. Steel & Power (Thermal & Boiler pressure/non pressure parts, Material/Coal/Ash Hydro) Handling Equipments, Boiler Pipes, Carriage Pipe 3. Oil & Refineries Custom ‘ASME’ Pressure Vessels, Reaction Vessels, Filtration Vessels, Pressure Filter, Heat Exchangers, Pipes for Refinery / Terminal, Oil Storage Tanks, Water/Vacuum Tanks, Expansion Bellows, Custom Oilfield Buildings and Stations 4. Chemical & Fertilizers Process Equipment, Reactors, Air Receivers, Expansion Bellow, Rolling Ladders, Floating Roof, Water, Sewage and Effluent Treatment Plants 5. Metro Rail & Under-ground Heavy Steel Weld-ments, Decks & Structures for TBMs – Tunneling Single job weighing up to 100 Tons 6. Cement Plants Belt Conveyor, Screw Conveyor, Bucket Elevators, Drag Chain, Compensator, Separator, Bogie Wheel, Cyclone, Stacker Reclaimer, Gratings, Boom & Loop Car, Box Girder 7. Sugar Mills Boiling House Equipments, Sulphiter, Agitators, Plummer Block, Gears, Platforms, 8. BHEL, Trichi Approved vendor for Boiler components like Columns, Auto-welded Beams & Boxes, Structures, Boiler Ducts and Cycloneswww.spacechemgroup.com www.spacechem.in
  • 5. Spacechem have a production capacity of 1,000 tons per month of Plate Fabricated Beams,Boxes and Girders, which are used extensively in construction of power plants, bridges,refineries, airports, flyovers, metro rail projects, steel plants, industrial structures, multi-storiedbuildings, shopping malls and stadiums.Our range of Plate Fabricated Auto-welded and Cost effective H-Beams and Boxes are: (A) H-Beam Size Range Height 200 - 2000 mm Web Thickness 8 – 60 mm Flange Width 200 – 1000 mm Flange Thickness 8 – 80 mm Length 4000 – 14000 mm (B) Welded Box WxH 300 - 1200 x 300 – 1200 mm Length 15000 mmSERVICESBesides meeting diverse requirements of heavy & light fabrications, complex & simple assemblies,erection and commissioning at project sites, Spacechem offers CAD assistance for products’development from concept, designing, proto-type to final product with drawing, samples andmaterials. Its design services include:  Auto CAD 2008 design stations  Conversion of international designs to Indian standards  Developing structural members and structures as per customer specification  Structural analysisSpacechem is your serious partner for outsourcing of manufacturing in every aspect ofPrefabrication, Construction, Erection Services, Product Development, Production Sourcing,Testing, Commissioning, Maintenance and related services. Teamwork is the key of ourmanufacturing with quality checks performed and documented by engineers to assure world classdelivery with good economics.www.spacechemgroup.com www.spacechem.in
  • 6. PROJECTSSpacechem is committed to serve global EPC projects by meeting the different needs of designing,manufacturing and supply of reliable customized metal products using modern engineering andmaterials processing by continuous up-gradation of the technology and infrastructure. The customrange of Plate Fabricated Beams, Boxes and Girders are used extensively in infrastructure projects.Spacechem has executed various projects on sites like erection and commissioning of Over HeadCranes, Industrial Structures, Storage Tanks, etc. It has highly skilled associated teams forerection and commissioning at project sites.CLIENTSSome of the prestigious clients and major contactors whose projects have been served by theSpacechem in last 10 years are as follows:  BHEL, Trichi  Larsen & Toubro  ABB Ltd.  Mitsui Babcock Energy (I) Ltd.  Loesche India Ltd  K.S.H.I – JV  Herrenknecht  Robbins Tunneling  Metro Tunneling Group  International Metro Civil Contractors  KHD Humboldt Wedag  VOLTAS Ltd.  ISGEC John Thompson  Triveni Engg. Works Ltd.  Continental Engineering  Walchandnagar Ltd.  Ondeo Degremont India Ltd.  Unitech Machine Ltd.  Grasim Industries Limited  Cimmco Birla Ltd.  Llyod Insulation (India) Ltd  DLF Power Ltd.  Blue Star Limited  Neer Shree Cementwww.spacechemgroup.com www.spacechem.in
  • 7. FACT SHEETSpacechem manufacturing capacity is over 1,000 Tons per month to fabricate and supply largesize complex modules and beams. Infrastructure and facilities meet international quality standardswith committed production and delivery schedules. There is scope for capacity expansion up to4,000 Tons per month within the existing infrastructure. Jobs Executed by Spacechem 2011 S. Client Name Job - Project Value (Rs.) PO DateNo.1 TRANSTONNELSTROY - EYESEAL 11,13,809 06.12.2011 AFCONS JV2 - DO - Stop End for Diaphragm Wall 51,71,681 07.07.20113 Pratibha CRFG JV THURST FRAME FOR TBM DRIVE 39,93,963 08.12.20114 - DO - ENTRANCE SEAL 18,00,096 17.11.20115 Gebr.Pfeiffer (India) Chutes for Coal Grinding System 9,52,000 10.11.2011 Pvt.Ltd.6 Continental Engg. Tunnel Eye, Entrance Frame, 1,22,72,154 11.02.2011 Corpn. Cradle, Reaction Frame, Exit Frame7 - DO - Cradle & Rubber Seal 24,18,879 20.09.20118 Humboldt Wedag India V-Separator (Eqpt. No. 351VS1) - 45,49,818 28.02.2011 Pvt. Ltd. Ultratech9 Robbins Tunneling & Plateform Assembly - 99,005 21.04.2011 Trenchless Technolgy Sleemanabad, M.P. (I) Pvt. Ltd.10 - DO - Supply of Inner Telescopic Shield – 19,12,602 27.05.2011 Veligonda11 - DO - WALKWAYS & LADDERS - Mumbai 6,52,534 14.03.2011 Water Project12 Rathi Steel & Power Reduction Gear Box, Pinion Stand, 3,25,00,000 27.01.2011 Ltd. Mill Stand, Wobbler Coupling, Spindles13 BHEL, TRICHY Boiler Components, Beams & 1,57,34,850 15.12.2011 Boxes - 500MW/ Chandrapur14 - DO - Boiler Components, Ducts - 600 1,43,74,069 15.12.2011 MW/ Jhabua Power Ltd.15 - DO - Boiler Components, Ducts - 250 13,49,346 15.12.2011 MW/ MSIL-MANESAR-516 - DO - Boiler Components, COLUMNS - 1,67,99,273 22.12.2011 600MW/ DBPL Baradarha17 - DO - Boiler Components, Ducts - 250 14,90,673 29.12.2011 MW/ MSIL-MANESAR-518 - DO - Boiler Components, Beams & 22,92,805 29.12.2011 Boxes - 250MW/ TECPRO19 - DO - Boiler Components, Beams & 21,82,778 17.06.2011 Boxes - 500MW/ Chandrapurwww.spacechemgroup.com www.spacechem.in
  • 8. 20 - DO - Boiler Components, COLUMNS - 34,18,168 29.06.2011 250MW/ GVK21 - DO - Boiler Components, COLUMNS - 34,18,168 29.06.2011 250MW/ GVK22 - DO - Boiler Components, COLUMNS - 1,21,40,025 29.06.2011 250MW/ GVK23 - DO - Boiler Components, Beams & 19,10,621 30.06.2011 Boxes - 250MW/ Chandwa24 - DO - Boiler Components, General 31,41,084 30.06.2011 Fabrication - 250MW/ Chandwa25 - DO - Boiler Components, Ducts - 500 20,89,890 30.06.2011 MW/ Jindal Derang26 - DO - Boiler Components, Ducts - 500 20,15,415 30.06.2011 MW/ Jindal Derang27 - DO - Boiler Components, Beams & 8,71,578 30.07.2011 Boxes - 250MW/ Chandwa28 - DO - Boiler Components, Beams & 2,77,394 30.07.2011 Boxes - 250MW/ Chandwa29 - DO - Boiler Components, General 1,75,701 06.08.2011 Fabrication - 250MW/ GVK30 - DO - Boiler Components -500MW 1,24,35,139 10.08.2011 COLUMNS/ HNPCL31 - DO - Boiler Components - 250MW 3,05,208 10.08.2011 General Fabrication/ GVK32 - DO - Boiler Components, Beams & 6,01,621 10.08.2011 Boxes - 250MW/ GVK33 - DO - Boiler Components - 250MW Auto 6,01,621 10.08.2011 Welded Beams & Boxes/ GVK34 - DO - Boiler Components, Beams & 2,69,925 10.08.2011 Boxes - 250MW/ Adhunik35 - DO - Boiler Components, Beams & 11,63,981 10.08.2011 Boxes - 250MW/ Adhunik36 - DO - Boiler Components, Beams & 4,21,897 10.08.2011 Boxes - 500MW/ Jindal Derang37 - DO - Boiler Components - 500 MW Ducts 56,38,393 10.08.2011 / Chandrapur38 - DO - Boiler Components - 500 MW Ducts 8,65,173 27.08.2011 / Baradarha, Raigarh39 - DO - Boiler Components - CYCLONE - 1,89,88,868 28.01.2011 BECL – GUJARAT40 - DO - Boiler Components - 250MW / ACF 1,00,72,089 07.02.201141 - DO - Beam & Box - BECL - GUJARAT 89,18,147 04.03.201142 - DO - Boiler Components - 500MW / 1,61,05,263 07.02.2011 Shree Singaji, Khandwa43 - DO - Boiler Components - 600MW /VISA 2,35,08,762 18.11.2011 Power, Raigarh 25,10,14,466www.spacechemgroup.com www.spacechem.in