Solid Enginyeria - Overall Presentation - 2012 - ENG

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Today SOLID Enginyeria, provides services to companies that develop and commercialize goods and equipment in many different sectors, and our designs are present throughout the five continents.

The services cover:
Feasibility studies for the generation of new products.
FEA and CFD simulations.
Design and documentation development.
Trials.
Short series and prototype manufacture.


Our main fields of activity are:
Mass-consumption products.
Precision machinery.
Automotive.
Aerospace.
Railway.
Pharmacy.
Textile.
Heavy machinery.

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Solid Enginyeria - Overall Presentation - 2012 - ENG

  1. 1. SOLID ENGINYERIA S.L. COMPANY PRESENTATION
  2. 2. THE COMPANY• Focused on two different visions of business: •DESIGN and TESTING of electromechanical systems. •OUTSOURCING services in Engineering & Operational areas.• Company founded on 2000• Turnover 2009: 2,5M€• Turnover 2010: 2,8M€• Turnover 2011: 3,5M€ (+30% growth)• Forecast 2012: 3,8–4,2M€ (+20% growth)• Current staff: 65 people COMPANY PRESENTATION
  3. 3. main CUSTOMERS...Main sectors:•Aeronautics•Railway•Automotive•Pharmacy•Energy•Robotics COMPANY PRESENTATION
  4. 4. THE WORKFORCE at SOLID ENGINYERIA Background EducationOutsourcing and back office:• Design Engineers / CAD&CAE• Tooling Engineers• Product Development Engineers• Manufacturing Engineers• SW & HW Engineers• Quality Engineers• Interim Managers• Project Managers• CONSULTING Services
  5. 5. Back Office… Outsourcing… COMPANY PRESENTATION
  6. 6. SPECIFIC CAD Design FEM Analysis CFD Analysis KNOW- Outsourcing HOW Prototyping / Manufacturing Test Benches Solid CATIA UNIGRAPHICS I-DEAS Solid Works Edge PROE Sheet Metal ToolingMechanism Design Plastic Part Design 2D Design Design MSC PATRAN ANSYS HYPERWORKS GID RADIOSS NASTRAN Random Heat Static Modal & Dynamic Fatigue Vibration Transfer Structural Frequency Tdyn ACUSIM FLUENT Compressible & Structured & Stationary& Supersonic Head Load Solid Incompressible UnstructuredTransient state flows Transfers losses Displacement fluids Meshes Fast Mechanical Small 3D Printer SLS / SLA Sheet Metal Tooling Prototyping parts machinery
  7. 7. OUTSOURCING SERVICES...PRODUCT DEVELOPMENT SW & HW DEVELOPMENT• CAD Design (Catia, NX, I-Deas, SolidWorks, ProE..) • SQA Software Testing (safety Test)• CAE simulations, CFD / FEM modeling • Sw Embedded – Real time Operting Systems• Fast Prototyping • Protocols: Bus CAN, VAN, LIN, K-LIN• Testing • Analogic & Digital Engineers• Technical & Management Development in CAD • Unit Testing, Integration Testing, Code Review• Plastic & Sheet metal product development. • Design of DC / DC converters, AD / DC.• Feasibility design • SchematicandlPCB (Orcad, Altium, Mentor…)MANUFACTURING / Processes/ C. Improvement QUALITY area• Manufacturing Engineering - Industrialization• Continuous Improvement (Kaizen, SMED, 5S…) • SQA , CQA focused on Product & Processes• Lean Manufactoring Projects • Intermin Quality Management• Ramp up & Set up Production Meaning/Facilities • Support to Metrology & Labo Test Departments• Interim Management / PML • Implementation ISO 9001 & 14000…• Transfers of Facilities (Low cost countries) • Feasibilities & Reliability studies• Supply Chain Strategy & Planning • TQM• Packaging COMPANY PRESENTATION
  8. 8. SOLID ENGINYERIA BACK OFFICE IN DETAIL• Turn key projects: • Product development (Mechanical & Electronic) • Simulation (FEM –CFD) • Test benches • Tooling• Integration workshop: • Prototype manufacturing • Tooling manufacturing • Test benches Electronical Partner – Motion Control Solutions www.ingeniamc.com • Vendor Base COMPANY PRESENTATION
  9. 9. PROJECT SAMPLES - GEAR BOXES COMPANY PRESENTATION
  10. 10. PROJECT SAMPLES - HYDRAULICS Hydraulic circuit study Cylinder pressure calculationsDesign and construction hydraulic presses COMPANY PRESENTATION
  11. 11. PROJECT SAMPLES – Aeronautical toolsDesign and calculation of lifting platform - A380 COMPANY PRESENTATION
  12. 12. FEM CALCULATIONRoof car  Natural Frequency  Bolts calculation  Welds calculationMaterial  SteelCustomer CAD Model Mesh detail COMPANY PRESENTATION
  13. 13. PROJECT SAMPLES PRODUCTS TO BE CALIBRATED:CALIBRATION TOOL: •Cockpit•According Automotive requirements •Cockpit frame•CE marking•1000kgCUSTOMER: COMPANY PRESENTATION
  14. 14. PROJECT SAMPLES - PROTOTYPES COMPANY PRESENTATION
  15. 15. PROJECT SAMPLES – FEM / CFD COMPANY PRESENTATION
  16. 16. PROJECT SAMPLES – FATIGUE Soldadura en estudi Material Rm (MPa) Sf (MPa) σmax (MPa) σm (MPa) σa (MPa) Sf (MPa) Cs N (cicles) N (anys) Cdany acum. D4Cinturó-Recamara (sup.) AISI 309 L 520 234 371 185,5 185,5 168 0,69 10122 7,3 2,7 0,5Cinturó-Recamara (inf.) AISI 309 L 520 234 354 177 177 168 0,72 16154 11,7 1,7 0,3Cinturó-Recamara (horitz.) AISI 309 L 520 234 341 171 171 168 0,75 23454 17,0 1,2 0,2 COMPANY PRESENTATION
  17. 17. MECHANICAL STUDYPress floating arm tests Overloading test Fatigue resistance testMaterial  Steel Fatigue Cycle Static structural testCustomer Strain Fatigue Damage COMPANY PRESENTATION
  18. 18. TEST & MESUREMENT CUSTOMIZED TESTING SERVICESEQUIPMENT FOR CONTROL AND MEASUREMENTOF PHYSICAL PARAMETERS FORCE – DISPLACEMENT PRESSURE AND THIGHTNESS SPECIAL GAUGE •Specialized in the design and construction of equipment, turn key, measurement and control of physical parameters. •Detailed study in each case, using the best materials and manufacturing techniques more precise.TOOLS OF VIBRATION •Control systems as needed: electronic personalized, standard elements,.. •Completely documentation. VIBRATIONS METROLOGY CLIMATICLABORATORY EQUIPMENT TEST BENCHES INDIVIDUALIZED INSTRUMENTATIONMANEGEMENT AND PERFORMANCE OF TESTS COMPANY PRESENTATION
  19. 19. PROJECT SAMPLES – TEST BENCHES COMPANY PRESENTATION
  20. 20. PROJECT SAMPLESMECHANICAL FATIGUE: TESTED SYSTEMS ON•Several load profiles IMAGES:•Temperature cycling •Braking system•Data analysis •Gear box systemCUSTOMER: COMPANY PRESENTATION
  21. 21. PROJECT SAMPLESVIBRATION TEST: TESTED SYSTEM ON•According Automotive requirements IMAGES:•Excitation frequencies, transport •Air conditioning assemblyfrequenciesCUSTOMER: COMPANY PRESENTATION
  22. 22. MANUFACTURING LOW VOLUME PRODUCTS ALLIED TO EXCELLENT SERVICEPROTOTYPING 300 m2 of integration workshop. INDUSTRIAL SOLUTIONS IN AREAS OF MECHANIZED, TREATMENT AND ASSEMBLY OF •All kind of materials and technologies of production. PRECISION ELEMENTS •Extensive network of suppliers. •Short Lead Time Supply.SHORT SERIES •High technological value added in our products. •Logistics services (Import/Export) MACHINERY WITH MECHANICAL, ELECTRICAL, PNEUMATIC AND HYDRAULIC TECHNOLOGY MANUFACTURED PRODUCTS RELATED RENEWABLE ENERGIES COMPANY PRESENTATION
  23. 23. PROJECT SAMPLES TOOLING AND MACHINE COMPANY PRESENTATION
  24. 24. WHY SOLID ENGINYERIA?•Values: •Honesty, •Long term partnership, •Customer care, workforce care•High technical expertise•Back office capacity•Global mentality – International customers•Flexibility•Multiple sector experience – technology leverage COMPANY PRESENTATION
  25. 25. We look forward to working with you!Contact person: Pau Guarro Contact person: Xavier PareraCommercial Director Account ManagerMobile: +34 679177775 Mobile: +34 647 708 130Tel.:+34933141925 Tel.:+34933141925paug@solid-enginyeria.com xavier.parera@solid-enginyeria.com www.solid-enginyeria.com www.femexperts.com www.ingeniamc.com

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