Six Sigma Green Belt (SSGB) Workshop


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Six Sigma Green Belt (SSGB) Workshop

  1. 1. Six Sigma Green Belt (SSGB) Workshop 18 to 22 January 2010 At Pune Learn Six Sigma from Hemant Urdhwareshe The First ASQ Certified Six Sigma Black Belt in India Institute of Quality and Reliability has conducted Six Sigma Black Belt/Green Belt training for companies like Fleetguard, Menon Pistons, Alfa Laval, TACO, Mahindra Hinoday, Satyam Computers, Eaton Technologies, Mirc Electronics, College of Engineering, Pune etc. Institute of Quality and Reliability SSGB Workshop January 2010 Page 1 of 6
  2. 2. Six Sigma Green Belt Training Workshop 6σ (Using SigmaXL software) Duration: 5 days Who is a Six Sigma Green Belt? Green Belts play a significant role within a Six Sigma infrastructure and culture. Their primary roles are critical in many ways. Green Belts provide value within the organization’s Six Sigma initiative in a variety of ways. • Leading Six Sigma projects of and making process improvements as a part of their overall job • Deploying their organization’s Six Sigma program • Participating as a key team member and partner in Black Belt projects • Helping to direct and collect data and conduct experiments for improvement projects • Working with process owners to ensure project gains are sustained • Facilitating the sharing of best practices throughout the organization Who should attend the training? This 5-day training workshop is designed for engineers and managers who desire to bring in process improvements and/or wish to support Six Sigma black belts. Those aspiring to get certified by American Society for Quality (ASQ) as Six Sigma Green Belts (CSSGB) will also be benefited as the course is designed based on the ASQ CSSGB Body of Knowledge. Benefits of the training: After attending the workshop, the participants will be able to understand and apply Six Sigma tools to make process improvements. Each participant is expected to identify a Six Sigma green belt project before attending the course. Guidelines for project selection will be provided to registered participants. This 5-day training workshop organized by Institute of Quality and Reliability (IQR) includes sufficient hands on exercises using special software tool namely SigmaXL. About 30% time in the workshop would be dedicated to the application exercises. The workshop is also aimed at preparing the participants for taking Certified Six Sigma Green Belt (CSSGB) examination offered by American Society of Quality (ASQ). More details are available on web site of ASQ Taking certification exam is optional and not a mandatory requirement of this 5-day course. ASQ certification fees are not included in the course fees. A test of comprehension will be conducted at the end of training to assess effectiveness of training. Successful candidates will get certificate of passing. Others will get certificate of training completion. Institute of Quality and Reliability SSGB Workshop January 2010 Page 2 of 6
  3. 3. Structure of Green Belt training workshop: Five-day training agenda focuses on learning the concepts and immediately applying these to the projects selected by the participants. Class exercises are designed specifically to enable retention and application to the projects. Each participant is expected and encouraged to apply the concepts using Six Sigma tools and SigmaXL. (More information is available at software. This software facilitates effective use/application of Six Sigma statistical tools enabling the belts spend more time focusing on implementing process improvements. Participants need to bring laptop computers with Microsoft Excel software. (Operating system: Microsoft Windows® XP or higher, Microsoft Excel version: Excel 2003) Course Contents: Day 1: • Introduction: History, Evolution and Value of Six Sigma • Basic Concepts: Rolled Throughput Yield, DPU, DPMO • Define: Selection and defining Six Sigma Projects • Define: Process Mapping, FMEA and Management and Planning Tools • Measure: Cause and Effects Matrix Day 2: • Measure: Basic Probability and Statistics, • Measure: Measurement Systems Analysis, • Measure: Process Capability, Day 3: • Analyze: Multi Vari Study and Analysis • Analyze: Confidence Intervals • Analyze: Statistical Hypothesis Testing • Analyze: Sample Size Selection and Power • Analyze: Analysis of Variance (One way) Day 4: • Analyze: Correlation and regression • Improve: Introduction to Design of Experiments • Control: Statistical Process Control • Control: Control Plans Day 5: • Control: Poka Yoke • Project planning and discussions • Examination of 50 multiple choice questions • Closing remarks, Certificate distribution and wrap up Institute of Quality and Reliability SSGB Workshop January 2010 Page 3 of 6
  4. 4. Faculty: Mr. Hemant Urdhwareshe, Master Black Belt and Director Institute of Quality and Reliability (IQR) is the principal faculty for the program. He has more than 28 years of experience in Manufacturing, Quality and Engineering at Cummins India Limited (CIL). As head of quality, reliability and subsequently engineering functions at CIL, he was actively involved in driving Six Sigma and has sponsored many Six Sigma projects. He has applied various Six Sigma tools in improving processes and solving complex manufacturing and field problems. He has conducted many in-house training programmes on Leadership, Quality Engineering and management at CIL and on behalf of Indian Institution of Production Engineers (IIPE), Pune Section. He has also published many articles on Six Sigma and quality engineering. He has conducted Black/Green Belt Programmes for Fleetguard Filters, TACO, Alfa Laval, Menon Pistons and DGP Hinoday. He has also conducted Six Sigma Green Belt public workshops. He has trained more than 350 Black and Green Belts. He is: • The first ASQ Certified Six Sigma Black Belt in India (2001) • The first ASQ Certified Quality Manager in India (1998) • ASQ Certified Quality Engineer (1996) and • ASQ Certified Reliability Engineer (2005) • The only person in India with four or more certifications from ASQ • Recipient of Silver Standard 2003 award from Qimpro Foundation • Senior Member of ASQ, Fellow of IIPE and member of National Center for Quality Management. (NCQM). • Qualified Lead Assessor Dr. Vikas Garud is a mechanical engineer from VJTI, Mumbai University. He completed post graduation– M. E., with specialization in Machine Design. His project in Robotics area was instrumental in development of full fledged robotics and automation laboratory in VJTI. He was first in the batch, in Mumbai University. Combining professional experience and research work carried out for the Aeronautical R&D Board, Defense Ministry, Govt. of India, he successfully completed Ph. D. in the area of Design Quality Assurance from Mumbai University. Dr. Vikas Garud started his career in Quality Management in MIRC Electronics Ltd., makers of the Onida brand of home appliances. Dr.Garud has assisted many organizations in developing quality systems and preparing for Business Excellence Awards. He has conducted number of workshops on QFD, FMEA, SPC, MSA, Process Mapping, Quality Audits Problem Solving and Six Sigma. Dr.Garud has worked as examiner/senior examiner for the IMC-Ramkrishna Bajaj National Quality Award. Course Material: 1. Comprehensive workshop material 2. Many useful templates by IQR 3. 1 licensed copy of SigmaXL software (worth US$249 i.e. approximately Rs.12,500), for each participant. This is optional. Please see the course announcement and registration for pricing options with SigmaXL software. Participants who do not choose this option will get 30-days trial version. Institute of Quality and Reliability SSGB Workshop January 2010 Page 4 of 6
  5. 5. Course Fees: Basic price of the course is Rs. 17,750 (plus Service Tax at 10.3%) per participant. This price includes comprehensive training material, training CD containing many useful templates/data files, 30-day trial version of SigmaXL and Minitab- 15 software. The course in non residential. Fees include Lunch and Tea at the venue. In case the course is purchased with SigmaXL software, participants will get a single-user licensed copy of SigmaXL software for Six Sigma implementation. Early registration price on or before 8 January 2010 is Rs.16,750 (plus Service Tax at 10.3%) Early registrations with SigmaXL software (priced at US$249 or Rupees 12,000 approximately) till 8 January 2010 for Rs. 21,375 only. (plus ST at 10.3%.) Details of fees: Before 11 January 2010 After 11 January 2010 Service Service No. of Price per Tax at Total per Price per Tax at Total per Option participants participant 10.3% participant participant 10.3% participant 1 22562 2324 24886 23750 2446 26196 With 2 22087 2275 24362 23250 2395 25645 SigmaXL 3 or 4 21612 2226 23838 22750 2343 25093 software 5 or more 21137 2177 23314 22250 2292 24542 1 16750 1725 18475 17750 1828 19578 Without 2 16250 1674 17924 17250 1777 19027 software 3 or 4 15750 1622 17372 16750 1725 18475 5 or more 15250 1571 16821 16250 1674 17924 • The course can be purchased with a licensed copy of SigmaXL software for six sigma implementation. Participants have option to buy workshop with SigmaXL worth US$249 or Rs.12,000 (approximately). Refer above table for pricing details. Payment: • Registration will be confirmed after payment by DD/Cheque payable at par in favour of “Institute of Quality and Reliability, Pune”. Cancellation Policy: • Registration can be cancelled till 10 January 2010. Fees paid will be refunded after deducting Rs.2500. Cancellation after this date is not possible. Registration can be transferred prior to start of the course at no extra cost. Institute of Quality and Reliability SSGB Workshop January 2010 Page 5 of 6
  6. 6. About Institute of Quality and Reliability: Institute of Quality and Reliability (IQR) was established in Nov. 2005, with primary objective to help Industries for improving their business performance. IQR also supports individuals aspiring to improve their knowledge and skills in Quality and Reliability. After 28 years of rich industrial experience in the Industry, at Cummins India Ltd. (CIL), Hemant Urdhwareshe decided to start IQR. So far IQR has trained more than 350 Six Sigma Black/Green Belts and about 500 individuals in the field of Quality and Reliability. For registration or more information Contact us: Institute of Quality and Reliability, Plot No.39, Shantiban Cooperative Housing Society, Near Gandhi Bhavan, Kothrud, Pune 411029. Phone:91-20-25367952, Hemant Urdhwareshe : 9822014488 (Send SMS with name & email if phone is not answered) Learning Center is located at Paud Road. Email: Web site: We are proud to be associated with our Customers: Semco Electric Contact us: Institute of Quality and Reliability, Plot No.39, Shantiban Cooperative Housing Society, Near Gandhi Bhavan, Kothrud, Pune 411029. Phone:91-20-25367952 Email: Web site: Institute of Quality and Reliability SSGB Workshop January 2010 Page 6 of 6