Design for Six Sigma

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Design for Six Sigma

  1. 1. Design for Six Sigma List of references Please refer to the bibliography list of materials referenced in the SKF DfSS Level 2 training program. Level 2 Table of Contents: Linear Regression Project Scorecard Creativity and Innovation Theory of Inventive Problem Solving (TRIZ) Pugh’s Concept Development and Selection System Functional Understanding Function Definition Axiomatic Design Value Analysis Design Failure Modes and Effects Analysis Variation Modes and Effects Analysis Intro to Design for Reliability Design for Manufacture and Assembly Approach to Optimization Taguchi Methods for Robust Design Classical Methods for Robust Design Multiple Response Optimization Design Scorecard Statistical Tolerancing Monte Carlo Analysis with Crystal Ball Verification and Validation Linear Regression • “Introduction to Linear Regression Analysis”, 2nd Edition, D.C. Montgomery & E.A. Peck, pp. 118-132, 237-262 (Wiley, 1981) • “Applied Regression Analysis”, N.R. Draper & H. Smith (Wiley, 1981) Last Revised: 10/15/2008 1
  2. 2. Page 2 of 7 Project Scorecard • R. Kaplan & D. Norton (1996) The Balanced Scorecard. HBS Press, Boston, MA. • Montgomery, Douglas C., Design and Analysis of Experiments, 5th Edition. John Wiley & Sons, Inc., 2001, pp 451-454 • NIST/SEMATECH e-Handbook of Statistical Methods http://www.itl.nist.gov/div898/handbook/pri/section5/pri5322.htm Creativity and Innovation • de Bono, Edward (1970), Lateral Thinking: Creativity Step by Step. Harper & Row, New York, New York. ISBN 978-0-06-090325-1 • Goldenberg, Jacob & Mazursky, David. (2002). Creativity in Product Innovation. Cambridge University Press, Cambridge, England. ISBN 0-521-80089-7 • Rantanen, Kalevi & Domb, Ellen. (2002) Simplified TRIZ: New Problem Solving Applications for Engineers and Manufacturing Professionals. St. Lucie Press, Boca Raton, FL. ISBN 1- 57444-323-2 • Salamatov, Yuri. (1999). TRIZ: The Right Solution at the Right Time. Insytec B.V., Hattem, The Netherlands. ISBN 90-804680-1-0 • Terninko, John, Zusman, Alla, & Zlotin, Boris. (1998). Systematic Innovation: an Introduction to TRIZ (Theory of Inventive Problem Solving). St. Lucie Press: Boca Raton, FL. ISBN 1- 57444-111-6 Theory of Inventive Problem Solving (TRIZ) • Goldenberg, Jacob & Mazursky, David. (2002). Creativity in Product Innovation. Cambridge University Press, Cambridge, England. ISBN 0-521-80089-7 • Rantanen, Kalevi & Domb, Ellen. (2002) Simplified TRIZ: New Problem Solving Applications for Engineers and Manufacturing Professionals. St. Lucie Press, Boca Raton, FL. ISBN 1- 57444-323-2 • Salamatov, Yuri. (1999). TRIZ: The Right Solution at the Right Time. Insytec B.V., Hattem, The Netherlands. ISBN 90-804680-1-0 Last Revised: 10/15/2008
  3. 3. Page 3 of 7 • Terninko, John, Zusman, Alla, & Zlotin, Boris. (1998). Systematic Innovation: an Introduction to TRIZ (Theory of Inventive Problem Solving). St. Lucie Press: Boca Raton, FL. ISBN 1- 57444-111-6 Pugh’s Concept Development and Selection • Pugh, Stewart. (1991). Total Design. Addison-Wesley Publishing Co., Wokingham, England. ISBN 0-201-41639-5 • Pugh, Stewart. (1996). Creating Innovative Products Using Total Design: The Living Legacy of Stuart Pugh. Addison-Wesley Publishing Co., Reading, MA. ISBN 0-201-63485-6 System Functional Understanding • Von Regius, Bernd. (2006). Qualität in der Produktentwicklung – Vom Kundenwunsch bis zum Fehlerfreien Produkt, Hanser Verlag, München, Germany. ISBN 3-446-22109-3 Function Definition • Bryant, John W., Function: Definition and Analysis, SAVE International, 1998, http://www.value-eng.org/ 7 Mar. 2006 • Crow, Kenneth, Value Analysis and Function Analysis System Technique, DRM Associates, 2002, http://www.npd-solutions.com/va.html 7 Mar. 2006 Axiomatic Design • El-Haik, Basem & Yang, K. (1999). The Components of Complexity In Engineering Design. IIE Transactions, Volume 31, Issue 10. • El-Haik, Basem & Yang, K. (2002). Tolerance Design & Tolerancing: An Axiomatic Perspective. Engineering Design & Automation Journal. • Suh, Nam Pyo. (2001). Axiomatic Design, Advances and Applications. Oxford University Press, New York. ISBN 0-19-513466-4 • Suh, Nam Pyo. (1995). Designing-in of Quality Through Axiomatic Design. IEEE Transactions on Reliability, Vol. 44, No. 2, pp. 256-264. Last Revised: 10/15/2008
  4. 4. Page 4 of 7 • Suh, Nam Pyo. (1990). The Principles of Design. Oxford University Press, New York. ISBN 0- 19-504345-6, Oxford series on advanced manufacturing. • Vermani, S. K. (2003). Capability Analysis of Complex Parts. Quality Progress, Volume 36, Issue 7 (July 2003). Value Analysis • Bryant, John W., Function: Definition and Analysis. SAVE International, 1998, http://www.value-eng.org/ 7 Mar. 2006 • Crow, Kenneth, Value Analysis and Function Analysis System Technique. DRM Associates, 2002, http://www.npdsolutions.com/va.html 7 Mar. 2006 Design Failure Modes and Effects Analysis • Von Regius, Bernd. (2006). Qualität in der Produktentwicklung – Vom Kundenwunsch bis zum Fehlerfreien Produkt, Hanser Verlag, München, Germany. ISBN 3-446-22109-3 • Automotive Industry Action Group (AIAG). (2001). Potential failure mode and effects analysis (FMEA) reference manual, 3rd Ed. AIAG, Southfield, MI (248) 358-3003 • Chiles, James R. (2001). Inviting Disaster: Lessons from the Edge of Technology. HarperCollins: New York. ISBN 0-06-662081-3 Variation Modes and Effects Analysis • Chakhunashvili, A.; Johansson, P.M.; Bergman, B.L.S.; Variation Mode and Effect Analysis, Reliability and Maintainability, 2004 Annual Symposium - RAMS, Jan. 26-29, 2004, Pages: 364 - 369 • Variation Mode and Effect Analysis, 24 Feb. 06, http://eurobust.ivf.se/vmea/ Intro to Design for Reliability • Wolstenholme, Linda C. (1999). Reliability Modeling – A Statistical Approach. Chapman & Hall/ CRC Press: Boca Raton, Florida. ISBN 1-58488-014-7 Last Revised: 10/15/2008
  5. 5. Page 5 of 7 Design for Manufacture and Assembly • Bralla, James G. (1999). Design for Manufacturability Handbook 2nd Ed. McGraw-Hill: Boston, MA. ISBN 0-07-007139-X • Skakoon, James G. (2000). Detailed Mechanical Design: A Practical Guide. ASME Press: New York. ISBN 0-7918-0087-3 • Campbell, R. G. & Roth, E. S. (2003). Integrated Product Design and Manufacturing Using Geometric Dimensioning and Tolerancing. Marcel Dekker, Inc.: New York – Basel. ISBN 0- 8247-8890-7 Approach to Optimization • Hunter, J. Stuart, Statistical Design Applied to Product Design, Journal of Quality Technology, Vol. 17, No. 4, October 1985, pp. 210-221 • Nair, Vijayan N., Taguchi’s Parameter Design: A Panel Discussion, Technometrics, May 1992, Vol. 34, No. 2 Taguchi Methods for Robust Design • Fowlkes, William Y. & Creveling, Clyde M. (1995). Engineering Methods for Robust Product Design: Using Taguchi Methods in Technology and Product Development. Addison-Wesley Publishing Co.: Reading, MA. ISBN 0-201-63367-1 Engineering Process Improvement Series • Taylor, Wayne A. (1991), Optimization and Variation Reduction in Quality. McGraw Hill, New York. ASIN: 0070632553 • ASI Quality Systems (1992), Taguchi Methods – Introduction to Quality Engineering, Practitioner Manual Classical Methods for Robust Design • Box, George E. P., William G. Hunter, J. Stuart Hunter, Statistics for Experimenters. John Wiley & Sons, Inc., 1978 Last Revised: 10/15/2008
  6. 6. Page 6 of 7 • Montgomery, Douglas C., Design and Analysis of Experiments, 5th Edition. John Wiley & Sons, Inc., 2001 Multiple Response Optimization • Montgomery, Douglas C., Design and Analysis of Experiments, 5th Edition. John Wiley & Sons, Inc., 2001 Design Scorecard • Montgomery, Douglas C., Design and Analysis of Experiments, 5th Edition. John Wiley & Sons, Inc., 2001, pp 451-454 • Yang, Kai, El-Haik, Basem, Design for Six Sigma – A Roadmap for Product Development. McGraw-Hill, 2003, pp 145-171, ISBN 0-07-141208-5 Statistical Tolerancing • Creveling, Clyde M. (1997). Tolerance Design: A Handbook for Developing Optimal Specifications. Addison Wesley Longman, Inc., Reading, MA. ISBN 0-201-63473-2 Monte Carlo Analysis with Crystal Ball Other DFSS Example Models with Crystal Ball 7.2 - In Excel/CB: Help > Crystal Ball > Examples Guide Process Capability Guide - Start > All Programs > Crystal Ball 7 > Documentation > Process Capability Guide Crystal Ball Website www.crystalball.com • Risk Resources > Case Studies • Risk Resources > Example Models • Training > Course List • Six Sigma - Articles, Papers & Success Stories www.crystalball.com/sixsigma/papers.html Last Revised: 10/15/2008
  7. 7. Page 7 of 7 Verification and Validation • Wysk, R. A., Niebel, B. W., Cohen, P. H., and Simpson, T. W., Manufacturing Processes: Integrated Product and Process Design. McGraw Hill, New York, 2000. • Foster, S. T., Managing Quality: An Integrated Approach. Upper Saddle River, New Jersey, 2001. • AIAG (1994): Advanced Product Quality Planning (APQP) and Control Plan – Reference Manual • Online Manufacturing Courses from the Automotive and Manufacturing Education and Training Consortium (AMETC): Design Verification, Production and Process Validation Last Revised: 10/15/2008

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