Michigan Tech's Summer Youth CAM Camp

Summer Youth CAM Program, How its Made: Art to Part Dr. John Irwin Associate Professor, MET Michigan Technological University Siem ens PLM Connection 2012 Las Vegas, N V May 7-10 #PLMCONX http://plmworld.org/ 1

H ow it’s Mad e, Art to PartGoal: To develop interest in STEM fields, the METprogram, and to increase diversity in MET program. #PLMCONX 2

SYP – Su m m er You th Program Inform ation #PLMCONX 3

SYP Statistics – 7 year stu d yYear 2003 2004 2005 2006 2007 2008 2009Female 49% 50% 49% 47% 49% 49% 48.5% 640 604 752 562 752 483 501Ethnicity 36% 35% 49% 35% 44% 39.4% 32% 475 411 749 308 749 387 328International 1% 1% 1% 2% 2% 2% 1% 13 12 15 24 15 22 13Total 1306 1198 1534 1195 1534 981 1032 #PLMCONX 4

H ow it’s Mad e, Art to Part #PLMCONX 5

Machine Shop Facility•Five mills•Four lathes•Two drill presses•Three band saws•Three sanders•Two grinders•Five different welders•A hydraulic press•A hydraulic press brake•A notcher and a bender•A hydraulic metal shear•A plasma cutter•A plasma table #PLMCONX 6

CNC Milling Specifications• Vertical Machining Center – Haas VF3• Acer EVS E-Mill with Acu-Rite controller $26,173.00 #PLMCONX 7

CNC Machine Specifications• Machine Specifications• Lathes and Turning Center • Romi M17 • Centroid System Specifications #PLMCONX 8

H ow it’s Mad e, Art to Part - Agend a• 2008 Program • 2009 Program • Monday • MondayIntroduction –CAD/CAM & PLM Software Tools Introduction –CAD/CAM & PLM Software ToolsComputer Lab Rules – Software Intro Computer Lab Rules – Software IntroMachining Lab –tour/safety lesson Machining Lab –tour/safety lessonBasic Measuring & Layout Principles Basic Measuring & Layout Principles • Tuesday • TuesdayCAD Modeling Basics CAD Modeling BasicsCAD Modeling Advanced Features CAD Modeling Advanced FeaturesCAM Basics – Generating Tool paths/generating Code CAM Basics – Generating Tool paths/generating CodeSaws & Drill Press - Manual Machining Basics Saws & Drill Press - Manual Machining BasicsField Trip - Tour KRC Industries Field Trip - Tour KRC Industries • Wednesday • WednesdayCAD Modeling of Student Projects CAD Modeling of Student ProjectsMEEM lab CNC Emco Milling of parts CNC Lathe • Thursday • ThursdayDrafting Views of Student Projects Drafting Views of Student ProjectsCAM Simulation/Verification of Student Projects CAM Simulation/Verification of Student ProjectsManual Machining of Student Projects – cont. Manual Machining of Student Projects – cont.Field Trip – Tour Calumet Machine Field Trip – Tour REL Engineering Inc • Friday • FridayFinal CAM Project Simulation/Verification Final CAM Project Simulation/VerificationTour - enterprise Lab CNC MillCNC machining in the enterprise lab CNC machining projects #PLMCONX 9

H ow it’s Mad e, Art to Part – Agend a (cont)• 2010 Program Moved field trip to • MondayIntroduction –CAD/CAM & PLM Software Tools earlier in programComputer Lab Rules – Software IntroMachining Lab –tour/safety lessonField Trip - KRC Industries • TuesdayCAD Modeling Basics Added Plasma CNCCAM Basics – Generating Tool paths/generating CodePlasma dxf file preparationPlasma TableCNC Lathe • WednesdayDrafting Views of Student ProjectsLathe Simulation/Verification of Student ProjectsCNC Lathe Added another tripField trip – Royale Inc • ThursdayCAM Simulation/Verification of Student ProjectsCNC Mill Safety and set-upCNC Mill Parts Moved field trip to • FridayFinal CAM Project Simulation/Verification last day – wrap-upCNC Mill PartsField trip – REL Machine Inc #PLMCONX 10

2008 Mini Mill Project – Pin Die Stam pMale Die Block – Michigan UP Female Die Block – Michigan UP Curriculum • Tutorials • Immersive.biz • ToolingU.com #PLMCONX 11

2008 Bottle Opener ProjectFacing operationProfile Milling #PLMCONX 12

2009 CN C Lathe ProjectsFuture Project Idea - Pen Brass Parts • Ring • Candleholder • Spinning top toy #PLMCONX 13

2010 Plasm a Table Projects • Necklace Pendants – Find jpeg image – Raster to vector convert – Modify in NX – Export as .dxf file• Plaques #PLMCONX 14

2010 Cam p Dem ographics #PLMCONX 15

2010 Cam p Evalu ationQ: What was your reasoning behind choosing your exploration?57.14% - I was really interested in the subject28.57% - My friends were in this class14.29% - My parents made me take this class14.29% - OtherQ: How would you rate the classroom experiences during your exploration? 2011-1257.14% - Excellent42.86% - Good Student who attendedQ: How would you rate the hands-on activities during your exploration?28.57% - Excellent 2010 camp enrolled in57.14% - Good14.29% - AverageQ: How would you rate the field trips taken during your exploration? MET program42.86% - Excellent28.57% - Good28.57% - AverageQ: How intensive was the educational experience during your exploration compared to your classes at school?14.29% - Extremely71.43% - Very14.29% - Moderately9.09% - SlightlyQ: How inspired are you to learn more about your exploration after attending the Summer Youth Program as a result of your experience here?28.57% - Extremely42.86% - Very14.29% - Moderately14.29% - SlightlyQ: Would you recommend your exploration to others?100.00% - YesQ: What was your favorite part of the exploration?Getting to do hands on, most places just talk about doing things, or simulate them, but here, you get to do themThe building of the productsQ: What could we do to improve to improve your exploration?More diversity #PLMCONX 16

Thank You !Siem ens PLM Connection 2012 Las Vegas, N V May 7-10 #PLMCONX http://plmworld.org/ 17

Michigan Tech's Summer Youth CAM Camp

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Michigan Tech’s Summer Youth CAM Camp Presentation Transcript