Product and Production Lifecycle by Helmuth Ludwig at Hannover Fair 2010

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Siemens PLM president Helmuth Ludwig shared this presentation with media at a Hannover press conference. It provides an overview of Siemens PLM's integrated product and product lifecycle initiative. …

Siemens PLM president Helmuth Ludwig shared this presentation with media at a Hannover press conference. It provides an overview of Siemens PLM's integrated product and product lifecycle initiative. See more at http://www.siemens.com/plm/blog.

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  • 1. SIEMENS PLM Software Announcement Dr. Helmuth Ludwig President Siemens PLM Software © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Siemens PLM Software
  • 2. Siemens PLM Software Important update I t t d t Momentum in integrating product and production lifecycles Integrating product and production lifecycles with: Virtual commissioning Virtual machine PLM and Manufacturing Execution Systems (MES) PLM and Plant Design ( g (Comos) ) © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 2 Siemens PLM Software
  • 3. Siemens PLM Software Business U it of Si B i Unit f Siemens Industry Automation I d t A t ti Sector Divisions Units Industry Automation Siemens PLM Software Industry Drive Technologies Automation Systems Building Technologies Sensors & Communications Osram System Engineering Industry Solutions Low-Voltage Controls Mobility Fossil Power Generation nergy Renewable Energy Oil & Gas Energy Service En Power Transmission Power Distribution ealthcare e Imaging & IT Workflow & Solutions Diagnostics He © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 3 Siemens PLM Software
  • 4. I d t A t ti Di i i f Industry Automation Division focus areas Industry Automation Division Optimize entire value-chains of manufacturing companies from product design and development to production, sales and service CEO Manufacturing Anton S. Huber Process Automation Industrial Software Automation Industry Automation © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 4 Siemens PLM Software
  • 5. Siemens Industry Automation Offers all Core Elements of the Global Industry Software Market El t f th Gl b l I d t S ft M k t Industry S ft I d t Software in 2009: € 16 9 Billi i 2009 16.9 Billion market with 5 year CAGR of 9%* k t ith f CAx cPDM DM Computer-aided design and engineering Collaborative product data management Digital manufacturing NX, NX SOLID EDGE TEAMCENTER TECNOMATIX IA is integrating and expanding its software offerings Plant D i Pl t Design Manufacturing execution M f t i ti From engineering to operations Manufacturing efficiency and productivity COMOS SIMATIC IT UNMATCHED COMPETITIVE DIFFERENTIATION © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 5 Siemens PLM Software
  • 6. Siemens Industry Automation Offers all Core Elements of the Global Industry Software Market El t f th Gl b l I d t S ft M k t Synchronous Technology: Teamcenter is one of the “oneIof d most important, Industry Software in the t S ft i 16.9 Billion market ith “ Siemens PLM Software’s 2009: € 16 9 Billi “…Siemens 2009 most proven, scalable, open t with 5 year CAGR of has k Tecnomatix® software f 9%* groundbreaking technical CAx PLM platforms that can be cPDM DM firmly established itself as the advancements in 3D solid easily extended as needed.” market leader in this modelling in over twenty engineering Computer-aided design and Collaborative product data management category.“ manufacturing Digital years. years ” ARC CIMdata CPDA NX, NX SOLID EDGE TEAMCENTER TECNOMATIX IA is integrating and expanding its software offerings [...] Siemens is now unique “SIMATIC IT technology among automation suppliers, suppliers Plant Design Pl this PLM and because it has tD i and libraries t i M if d lib Manufacturing execution ti engineering capability for have a potential for high both theengineering to operations From process and the ROI and low cost of Manufacturing efficiency and productivity discrete industries. ” ownership.” ARC Advisory Group y p ARC Advisory Group y p COMOS SIMATIC IT UNMATCHED COMPETITIVE DIFFERENTIATION © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 6 Siemens PLM Software
  • 7. Siemens industry software solutions: Innovate and improve confidence virtually I t di fid i t ll Prove PRODUCT Prove BUILD  Prove COST  virtually… virtually… virtually… CHANGE REQUIREMENTS MODELLING ANALYSIS VALIDATION KNOWLEDGE MANAGEMENT DATA MANAGEMENT FEEDBACK  LOOP…ACCELERATE PRODUCT LAUNCH © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 7 Siemens PLM Software
  • 8. Siemens Industry Automation Vision Unify Product Production U if P d t & P d ti Siemens strategy: Create intelligent product & p production lifecycle y •Merge virtual with physical worlds •Establish a digital platform for the unified lifecycles y •Share knowledge between unified lifecycles © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 8 Siemens PLM Software
  • 9. Integration of Product and Production Lifecycles View Solutions i H ll 17 Vi S l ti in Hall Virtual commissioning PLM and MES PLM and Plant Design Virtual machine © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 9 Siemens PLM Software
  • 10. Virtual Commissioning Integration of virtual environment with physical cells I t ti f it l i t ith h i l ll Siemens PLM Software – Process Simulate Commissioning Siemens SIMATIC Hardware MP 377 15” - HMI SIMATIC S7 317F-2PN/DP + Simulation module Typical Plant Floor Peripherals Fencing Light Screen Li ht S © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 10 Siemens PLM Software
  • 11. Virtual Commissioning Benefits of the integrated solution B fit f th i t t d l ti Communication platform Compresses time and increases savings across Manufacturing, Electrical and Automation Engineering Hybrid simulation of controls and sensing equipment Reduces worker and automation related safety issues Reduces energy consumption through virtual validation Integration and installation Reduces expensive changes during plant integration Reduces risk as system capabilities are achieved quickly resulting in faster time to market Reduces time of automation commissioning up to 30% © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 11 Siemens PLM Software
  • 12. Benefits of Virtual Commissioning EBZ S T G bH SysTec GmbH “Early collaboration between Engineering Design, Electronics and Robot Programming means time-critical conversion phases can be implemented on time. This gives us time benefits of up to 30 percent compared with the traditional process.” - Alexander Schmeh, Managing Partner , EBZ SysTec GmbH Reduced risk and increased speed by Defining systems virtually Planning systems virtually Validating systems virtually g y y Optimizing system virtually and Documenting systems virtually before starting production © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 12 Siemens PLM Software
  • 13. PLM and Manufacturing Execution System (MES) dM f t i E ti S t Tighter i t Ti ht integration among PLM MES and ERP ti PLM, d Material BOM data Skill levels and certifications (As-Designed) Material inventories High level BoP g ERP Work Orders (As-Designed) Planned Maintenance Work Orders (as Work Order Production Perf. planned) Unplanned Maint. Skill Levels Certifications “Work Package” Downstream PLM-MES PLM • BOM and BOP • Data Collection MES • Components • Data Type SIT B2MML PLM XML • Process Plan • Operation Certif. vice HTTP • Operation • Work Center HTTP SIMATIC IT Int CIL Teamcenter • Work Instructions • Resource Type terface AI Web Serv L-PLM m • Re-Eng Work Order • Resource • Testing program • Part Program (i.e CNC, BOM control devices) As-built BOP Work Order (product & process) “As Built Data” Closed-loop PLM-MES • Product & Process data PLM XML SIT XML • SPC/OEE data HTTP • Change Request w/ Markup HTTP • Updated Work Instructions • Generic issues • Selected and evaluated KPIs.... © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 13 Siemens PLM Software
  • 14. PLM and MES Integration Benefits of the I B fi f h Integrated S l i d Solution Improve engineering planning, production ramp-up and production runtime by providing a higher fidelity ERP of information flow between PLM PLM, MES and ERP Increase productivity by enabling engineering to validate changes on the engineering floor and reuse experiences PLM MES from production floor Engineering Improve ramp to value through simulation Knowledge prior to physical commissioning Ensure higher quality by validating as- as planned (PLM) versus as-built (MES) Ensure production orders (ERP) are executed (MES) to the proper bill of process (PLM) © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 14 Siemens PLM Software
  • 15. Benefits of PLM and MES Integration Rolls-Royce R ll R Higher engine quality and lower costs from a highly available global solution Enhance manufacturing engineering p oduc productivity y Minimize scrap by eliminating incorrect WIPs/ routes Improve product quality and repeatability Easier to comply with regulations Streamline change process © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 15 Siemens PLM Software
  • 16. Comos and PLM Integration of product and process lif I t ti f d t d lifecycle l The only comprehensive solution that spans product, equipment and process design, automation d i i engineering, and operations management Management of the entire product and p p process lifecycle y Seamless integration between process simulation and automation design solutions © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 16 Siemens PLM Software
  • 17. Comos and PLM Benefits of the integrated solution B fit f th i t t d l ti Faster time to plant operations through concurrent engineering with product, equipment, and plant design; automation and simulation Highest quality throughout the plant lifecycle ensured by single source of the most up-to-date information for engineering, engineering automation and operations Increased reuse of plant and process knowledge © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 17 Siemens PLM Software
  • 18. Benefits of Comos and PLM Example of customer value E l f t l Play avi © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 18 Siemens PLM Software
  • 19. The Virtual Machine Integration of software and physical controller I t ti f ft d h i l t ll Siemens PLM Software: 3D machine tool simulation software Siemens Motion Control: Sinumerik controller software from MC including Core (kernel) – the “VNCK” and Control panel user interface i t f Virtual Machine: Software based i t S ft b d integration of ti f Machine physical controller and 3D machine Control Panel tool simulation software Configured and calibrated to mimic a customer’s exact machine tool © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 19 Siemens PLM Software
  • 20. Virtual Machine Benefits of the i B fi f h integrated solution d l i Increase speed and productivity: p p y Reduce set up time on the real machine by up to 90% Reduce risk: Validate programs from any source (CAM or hand edited) before executing Identify collisions virtually, significantly reducing risk of machine damage Reduce cost: Train operators virtually reducing cost, non-productive machine time and risk of damage Enable OEMs to “demo” a new machine - virtually © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 20 Siemens PLM Software
  • 21. The Vi t l M hi Th Virtual Machine at t A solid base for your success Shorter Avoiding a g Optimization For use in changeover risk of of parts teaching and times collision programs training If you know the real machine, you also know the Virtual Machine © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 21 Source: Index-Werke, Brochure, EMO 2007 Siemens PLM Software
  • 22. Siemens Industry Automation Offers all Core Elements of the Global Industry Software Market El t f th Gl b l I d t S ft M k t Anton Huber: “The Siemens Industry y Software teams will accelerate our ability to deliver our entire software portfolio to the market more effectively” © 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved Page 22 Siemens PLM Software
  • 23. Industry Software core offerings Product & Production Lifecycle Management f Summary: Each element of the portfolio generates today significant value for our customers f f Siemens Industry Software is adding value through integrations with Siemens th hi t ti ith Si capabilities M i virtual with real world enables new Merging i t l ith l ld bl advances in productivity, efficiency, flexibility and sustainability Siemens Industry Software brings a unique set of software capabilities to the market
  • 24. Vielen Dank! Siemens PLM Software “We never let a customer fail”