TRAYAK    Designing Environmentally        Friendly ProductsPresented byPrashant B. JagtapPresident & CEO+1 513 445 3264  ...
TRAYAKIntroductionBusiness DriversWhat is “green”?How to design “green”?What is Life Cycle Analysis (LCA)Why do LCA during...
TRAYAKStarted in 2010 www.trayak.com                            Vision   Enable all manufacturers to design & manufacture ...
TRAYAKBall, J. (2008). Six Products, Six Carbon Footprints: Everybodys talking about it. But whatexactly is a carbon footp...
TRAYAK• Material Compliance  Regulations• Environmental Product  Declarations (EPD)• Supply Chain Mandates  (Walmart Score...
TRAYAKFocus is shifting to Products…     © TRAYAK                    Confidential   www.trayak.com
TRAYAK© TRAYAK   Confidential   www.trayak.com
TRAYAKUse Low Impact MaterialsReduce Process WasteUse Lean Design & Lean ManufacturingReduce Energy in ProductionIncrease ...
TRAYAKISO 14040 Standard ProcessMany Indicators  Global Warming (kg CO2 eq)  Acidification (kg SO2 eq)  Eutrophication (kg...
TRAYAKA Full LCA   Expensive   Deep expertise   Post-MortemScreening LCA   Inexpensive   Any product Engineer can do it   ...
TRAYAK                                    Total Energy Consumption (MJ)   Minimize                                        ...
TRAYAKEnvironmental Impact Assessment any Product Design      Engineer can perform using screening LCA  Easy to use:      ...
TRAYAK           EcoDesigner Demo© TRAYAK          Confidential   www.trayak.com
TRAYAK                                   Chassis 1 AnalysisSteel Alloy TubesWt. = 81.747 lbm     © TRAYAK       Confidenti...
TRAYAK                                 Chassis 2 AnalysisAluminumWt. = 49.11 lbm     © TRAYAK     Confidential       www.t...
TRAYAK  Chassis 2 lighter by ~40%  Chassis 2 Material/Mfg impact is higherWhich design is better? Chassis 2 still a better...
TRAYAKDesigning environmentally friendly productsshould be incorporated early in design cycleScreening LCA analysis is tig...
TRAYAKSpecial offer for Conference AttendeesPlease signup at  http://ecodesigner.trayak.com  Enter “solidedgeu12”  Offer: ...
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#SEU12 - 102 designing environmentally friendly products - prashant b jagtap

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This session will introduce the concepts of Life Cycle Analysis (LCA) and demonstrate how parts and assemblies can be easily analyzed for different environmental indicators like carbon footprint, total energy, etc. from right within Solid Edge. New or experienced designers will learn how to use EcoDesigner to first understand and then improve the environmental footprint of their products. EcoDesigner makes it easy and simple to design environmentally friendly products without spending a lot of time understanding the intricacies and complexities of environmental science. The presentation will also include live demonstrations of EcoDesigner.

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#SEU12 - 102 designing environmentally friendly products - prashant b jagtap

  1. 1. TRAYAK Designing Environmentally Friendly ProductsPresented byPrashant B. JagtapPresident & CEO+1 513 445 3264 © © TRAYAK TRAYAK Confidential www.trayak.com
  2. 2. TRAYAKIntroductionBusiness DriversWhat is “green”?How to design “green”?What is Life Cycle Analysis (LCA)Why do LCA during design?Demo of Solid Edge EcoDesignerCase study: Edison2Q&A © TRAYAK Confidential www.trayak.com
  3. 3. TRAYAKStarted in 2010 www.trayak.com Vision Enable all manufacturers to design & manufacture products using sustainable strategies. Mission Create easy to use software applications that are embedded in mainstream product development processes © TRAYAK Confidential www.trayak.com
  4. 4. TRAYAKBall, J. (2008). Six Products, Six Carbon Footprints: Everybodys talking about it. But whatexactly is a carbon footprint? And how is it calculated? WSJ Oct. 6, 2008 © TRAYAK Confidential www.trayak.com
  5. 5. TRAYAK• Material Compliance Regulations• Environmental Product Declarations (EPD)• Supply Chain Mandates (Walmart Scorecards)• Product Stewardship• Corporate Sustainability Reporting (CSR)• Branding & Corporate Image• Eco-Labels © TRAYAK Confidential www.trayak.com
  6. 6. TRAYAKFocus is shifting to Products… © TRAYAK Confidential www.trayak.com
  7. 7. TRAYAK© TRAYAK Confidential www.trayak.com
  8. 8. TRAYAKUse Low Impact MaterialsReduce Process WasteUse Lean Design & Lean ManufacturingReduce Energy in ProductionIncrease Energy Efficiency in Product UseIncrease Quality & DurabilityDesign for ReuseDesign for RecyclingLeverage natural processes (Bio Mimicry)Design as a ServiceDesign for RenewabilitySource local © TRAYAK Confidential www.trayak.com
  9. 9. TRAYAKISO 14040 Standard ProcessMany Indicators Global Warming (kg CO2 eq) Acidification (kg SO2 eq) Eutrophication (kg PO4 eq) Carcinogenics (kg benzene eq) Non Carcinogenics (kg toluene eq) Respiratory effects (kg PM2.5 eq) Ozone Depletion (kg CFC-11 eq) Ecotoxicity (kg 2,4-D eq) Smog (kg NOX eq) © TRAYAK Confidential www.trayak.com
  10. 10. TRAYAKA Full LCA Expensive Deep expertise Post-MortemScreening LCA Inexpensive Any product Engineer can do it Early in design cycle © TRAYAK Confidential www.trayak.com
  11. 11. TRAYAK Total Energy Consumption (MJ) Minimize Material Manufacturing contribution Transportation of dominant Use Phase phase End of Life Material Manufacturing Transportation Use Phase End of Life• material weight • process energy • distance moved • mass • toxic materials• material variety • waste • transport mode • thermal loss • recyclable• energy • CO2/kg • electrical loss materials • consumption• % PCR © TRAYAK Confidential www.trayak.com
  12. 12. TRAYAKEnvironmental Impact Assessment any Product Design Engineer can perform using screening LCA Easy to use: works on Parts or Assemblies No prior environmental expertise required. Flexible: choose recognized assessment methods Evaluate indicators that are important to your business. Extensible: incorporate your own material data Collaborate: work with internal/external sustainability experts Leverage your own sustainability data © TRAYAK Confidential www.trayak.com
  13. 13. TRAYAK EcoDesigner Demo© TRAYAK Confidential www.trayak.com
  14. 14. TRAYAK Chassis 1 AnalysisSteel Alloy TubesWt. = 81.747 lbm © TRAYAK Confidential www.trayak.com
  15. 15. TRAYAK Chassis 2 AnalysisAluminumWt. = 49.11 lbm © TRAYAK Confidential www.trayak.com
  16. 16. TRAYAK Chassis 2 lighter by ~40% Chassis 2 Material/Mfg impact is higherWhich design is better? Chassis 2 still a better design Goal is to decrease impact of dominant phase which is fuel consumption. Reduction of Weight contributes to better fuel mileage. © TRAYAK Confidential www.trayak.com
  17. 17. TRAYAKDesigning environmentally friendly productsshould be incorporated early in design cycleScreening LCA analysis is tightly integrated inSolid EdgeAny Product Designer can use EcoDesignerwithout prior knowledge or understanding ofEnvironmental Engineering © TRAYAK Confidential www.trayak.com
  18. 18. TRAYAKSpecial offer for Conference AttendeesPlease signup at http://ecodesigner.trayak.com Enter “solidedgeu12” Offer: • 45 days trial license of EcoDesigner and • 4 hours of consulting time from Trayak to help you analyze your parts/assemblies. © TRAYAK Confidential www.trayak.com

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