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CIM Implementation in Atlas Honda

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Analyze current situation of CIM n suggest improvements (if any).

Analyze current situation of CIM n suggest improvements (if any).

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  • 1. •A joint venture between the Atlas Group and Honda Motor Co., Japan •Emerging as a global competitive centre of production & exports •Produce 500K motorcycles per annum CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 2. •Fulfilling its ISO 9002 & ESH (ISO 14001) requirements •Fulfill its corporate citizen responsibilities by providing green products CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 3. •Two plants are located in Sheikhupura and Karachi •Karachi Plant •Sheikhupura Plant •Market Shares •Customers •Products CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 4. Products • CD 70 • CD100
  • 5. • CG125 • CG125D
  • 6. DEPARTMENTS Production Planning & Control Manufact- uring Plant 500K Assembly Plant Engine Plant Casting Plant Stores CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 7. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited PRODUCTION PLANNING & CONTROL
  • 8. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Casting Plant •The casting plant is divided into three shops: •Low pressure die casting •High pressure die casting •Gravity die casting
  • 9. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Low Pressure Die Casting
  • 10. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited High Pressure Die Casting
  • 11. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Gravity Die Casting
  • 12. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Engine Plant •The engine plant is divided into following portions: •Gear Manufacturing Shop •Camshaft Machining Shop •Cylinder Head Machining Shop •Crankshaft Machining Shop •Crankcase Machining Shop
  • 13. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Gear Manufacturing Shop
  • 14. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Camshaft Machining Shop
  • 15. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Cylinder Head Machining Shop
  • 16. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Crankshaft Machining Shop
  • 17. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited Crankcase Machining Shop
  • 18. ManufacturingManufacturing PlantPlant Manufacturing department is further divided into two shops:  Fuel tank welding shop  Fuel tank paint shop Fuel Tank Welding Shop In this shop, fuel tanks of all the 4 models are manufactured here CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 19. Fuel Tank Paint ShopFuel Tank Paint Shop
  • 20. 500K Assembly Plant This has been divided into following shops:  Frame welding Shop  ED Paint Shop:  Engine Assembly Shop  Frame assembly shop CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 21. Frame Welding ShopFrame Welding Shop
  • 22. Loading. De- greasing: Rinsing Phosphatin g Rinsing with RO. ED paintingBakingFinished parts Electro Deposition (Ed) Painting
  • 23. Engine & Frame AssemblyEngine & Frame Assembly CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 24. CIM ImplementationCIM Implementation • In Atlas Honda CIM is implemented to much extent & according to the needs of the organization • Honda has integrated data and processes from major areas of an organization and unified it for easy access and work flow using ERP software. • Integration has been accomplished by creating one single database that employs multiple software modules CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 25. Departments Which Are Integrated Through Networking Are: HR&ADMIN, PRODUCTION SHOPS , LOGISTICS, MARKETING, MAINTENANCE, FINANCE, PPC, QUALITY, STORES AND VENDOR PRECUREMENT CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 26. IT InfrastructureIT Infrastructure • Local Area Network (LAN) and Wide area network(WAN). • 10/100 Mbps Ethernet switched technology for data transmission connected with both optic fiber and Cat6 cables, along with fiber optic modules. • Cisco routers • Mix of switches from three vendors: Cisco, LinkSys and 3Com • For non-critical applications,3Com switches. • Company uses an IBM RS 6000 server for running SAP application • For Lotus Notes applications the company has opted for IBM’s servers • For WAN, Cisco Router are connected through wireless connection. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 27. IBM Lotus Notes •The company messaging set up evolved around Lotus Notes •Lotus Notes is application developed and sold by IBM Software Group. IBM describes the software as an "integrated desktop client option for accessing business e-mail, calendars and applications on IBM server CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 28. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 29. ERP Implemented •Honda has achieved integration by an ERP •ERP software used by Atlas Honda is SAP • Siemens Information Systems limited (SISL) is the implementation partner CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 30. SAP & Modules Used • MySAP ERP is the package of SIEMENS implemented in Atlas Honda • SAP like any ERP system typically has modular hardware and software units and "services" that communicate on a local area network CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 31. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 32. • SAP meaning: In English “Systems, Applications and Products in Data Processing” Modules: • PP Production and planning Manages production process, including Capacity planning, Master production scheduling, Material requirements planning • SD Sales and Distribution The SAP sales and distribution is part of the logistics module that support customer, starting from quotations, sales order and all the way towards billing the customer CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 33. • CO Controlling The SAP CO (Controlling) Module provides supporting information to Management for the purpose of planning, reporting, as well as monitoring the operations of their business • FI Financial The SAP FI Module has the capability of meeting all the accounting and financial needs of an organization • QM Quality Management SAP QM Module - and QM stands for Quality Management in this SAP module – improves the quality of goods, including, Planning, Execution, Inspections, Certificates. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 34. MM Material Management One of the most important SAP Modules where MM is Materials Management - underpins the supply chain, including Requisitions , Purchase orders , Goods receipts , Accounts payable, Inventory management, BOM’s , Master raw materials, finished goods CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 35. • Though, each department can access database & modules but only to the extent it has been allowed • Data base is updated by each concerned department & every one can simply see that to get the required information • Shops can’t start production until job order is issued to them by PPC through SAP • At the start of month MRP is run & whole month schedule of parts needed is generated • vendor procurement generate vendor delivery schedule at the start of each month CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 36. Some Other Elements Of CIMSome Other Elements Of CIM • NC & CNC machines • TQM philosophy  -Kaizen (continuous improvement)  - Zero defect CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited
  • 37. CIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda LimitedCIM Implementation in Atlas Honda Limited • Atlas Honda should have strong backup facilities. The company should install an extra server as a backup. For this IBM Trivoli solution is a v.good option • The advantage will be obtained that Even if a LAN or a switch fails it should just take 10 minutes to switch to another LAN or switch RecommendationRecommendation

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